CN2686883Y - Multiple section type wire ring dual-ring winding machine set with dual-station storage mechanism - Google Patents
Multiple section type wire ring dual-ring winding machine set with dual-station storage mechanism Download PDFInfo
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- CN2686883Y CN2686883Y CN 200420028483 CN200420028483U CN2686883Y CN 2686883 Y CN2686883 Y CN 2686883Y CN 200420028483 CN200420028483 CN 200420028483 CN 200420028483 U CN200420028483 U CN 200420028483U CN 2686883 Y CN2686883 Y CN 2686883Y
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- steel wire
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The utility model relates to a multiple section tyre steel wire ring dual-ring winding machine set with dual-station storage mechanisms. The utility model is characterized in that the storage mechanisms between a steel wire expanding device and a steel wire pursing device have double traction structure, and the double traction storage mechanism is composed of dual-station storage mechanisms. The dual-station storage mechanisms are arranged in a fore-and-aft misplacement way. The utility model has the superiority that the storage capacity of encapsulated steel wires is increased greatly by the improvement of the double traction storage mechanisms, and therefore, a winding mechanism can continuously carry out winding work to improve the work efficiency of the winding mechanism, increase the productivity of tyre steel wire rings, and increase economic benefit; after the storage capacity of the encapsulated steel wire is increased, the phenomenon of jogging of raising speed is reduced, and the service life of a transmission system is extended; by the adoption of a dragon portal type machine frame and a pair of guiding pneumatic cylinders, the utility model has high rigidity, stable operation and safety.
Description
(1) technical field:
The utility model belongs to rubber tire and produces parts manufacturing special mechanical equipment, the two ring lapping machine groups of particularly a kind of multiple cross section bead wire ring with double work station storage mechanism.
(2) background technology:
The two ring lapping machine groups in the multiple cross section of bead wire ring that present domestic tire manufacturing enterprise uses, because the encapsulate steel wire storage capacity of steel wire stocking mechanism is few, in connecting production process, cause the mechanism arrangement frequent intermittent of its front and back operation part of generating units to start raising speed, the directly production efficiency raising of the whole unit of influence and durability, stability and the safety of part body device feature.
(3) summary of the invention:
The purpose of this utility model is to design the two ring lapping machine groups of a kind of multiple cross section bead wire ring with double work station storage mechanism, it makes encapsulate steel wire storage capacity improve several times than former mechanism, improved the production efficiency of whole unit, the perfect continuous production function of unit, improve durability, the safety of unit parts, thereby improved the economic benefit of tire manufacturing enterprise.
The technical solution of the utility model: the two ring lapping machine groups of a kind of multiple cross section bead wire ring with double work station storage mechanism, comprise the steel wire unwinding equipment, the steel wire decontamination apparatus, the steel wire heating device, the extruder temperature controller device, the Rubber Extruder structure, the steel wire expanding unit, stocking mechanism, steel wire purse up device and steel wire coiler structure, above-mentioned each mechanism arrangement constitutes the two ring lapping machine groups of the multiple cross section of tire bead coil, and whole unit is installed on the same corresponding basic plane, it is characterized in that the stocking mechanism between said steel wire expanding unit and the steel wire purse up device is two hitch structures, said two traction stocking mechanism is to be made of double work station storage mechanism, and dislocation was arranged before and after double work station storage mechanism was.
Every station mechanism in the above-mentioned said double work station storage mechanism be by support, frame, driven traction cooling mechanism, initiatively draw cooling mechanism, cabinet apparatus, silk pressing wheel I, non-friction guide, platform, silk pressing wheel II, pillar stiffener, fixedly buffering wheel, mobile buffering wheel, fixing storage silk wheels, support seat, move a storage wheels, a pair of guiding cylinder and steel wire prebuckling device and constituted; Its input end of said steel wire prebuckling device connects the mouth of going up the order mechanism device, the mouth of steel wire prebuckling device connects the input end that initiatively draws cooling mechanism, the mouth that initiatively draws cooling mechanism in regular turn connects the input end of driven traction cooling mechanism, the mouth of driven traction cooling mechanism connects the input end of preface silk pressing wheel I down, the mouth of silk pressing wheel I connects the input end of preface silk pressing wheel II down, the input end of following preface silk pressing wheel II is connected and fixed the input end of buffering wheel, preface moved the input end of buffering wheel under fixedly the mouth of buffering wheel connected, the mouth of mobile buffering wheel connects the input end of the fixing storage silk of preface wheels down, preface moved the input end of storage silk wheels under the mouth of fixing storage silk wheels connected, and the mouth that moves a storage wheels connects the input end of order mechanism device down; Said steel wire prebuckling device, silk pressing wheel I, silk pressing wheel II, pillar stiffener and non-friction guide are installed on the cabinet apparatus, fixing storage silk wheels are supported by supporting seat, supporting seat and a pair of guiding cylinder are installed on the frame respectively, move storage silk wheels two ends by a pair of guiding cylinder supports, frame, cabinet apparatus and platform all are fixedly mounted on the support.
Frame in the above-mentioned said double work station storage mechanism adopts the planer-type frame.
Work engineering of the present utility model: two Gents that this unit is derived by the steel wire unwinding equipment are decided the steel wire of diameter, initiatively drawing under the affecting of cooling mechanism, by steel wire decontamination apparatus and steel wire heating device, enter the Rubber Extruder structure, make the steel wire outside face wrap the certain thickness rubber layer of one deck, be admitted to the prebuckling device behind the encapsulate steel wire process steel wire expanding unit, enter then and initiatively draw cooling mechanism and passive draw gear, the encapsulate steel wire twines under the tractive at the steel wire coiler structure, continue to fixedly buffering wheel and mobile buffering wheel, enter the fixing storage silk wheels in the double work station storage mechanism again and move storage silk wheels, two encapsulate steel wires continue to be pulled into steel wire purse up device to the steel wire coiler structure through above-mentioned two wheels, twine the bead wire ring of making the required form size by the steel wire coiler structure under the PLC programming control.Stop to twine when unloading circle and wired operation at the steel wire coiler structure, two traction stocking mechanisms move under the effect of adjustable pressure of the deadweight of storage silk wheels and a pair of guiding cylinder at it, moving storage silk wheels moves down automatically, thereby finish the operation that continues to store the encapsulate steel wire, move the distance range that moves up and down of storage silk wheels, by safety limit switch automatic guidance.Fixing storage silk wheels in the above-mentioned double work station storage mechanism and mobile storage silk wheels have increased the storage capacity of encapsulate steel wire.
The utility model preceence: 1. the preceence of this unit maximum is by improving two traction stocking mechanisms, increase the storage capacity of encapsulate steel wire greatly, thereby make winding mechanism can twine operation fully continuously, improve the work efficiency of winding mechanism, increase the bead wire ring productive capacity, improved economic benefit; 2. after increasing the storage capacity of encapsulate steel wire, can make the steel wire traction driving system reduce frequent starting raising speed phenomenon, increase durability the service life that can improve driving system like this, reduce fault rate, improve unit continuous working function; 3. adopt planer-type frame and a pair of guiding cylinder, move storage silk wheels pressure regulated at will but make, feasible fixing storage silk wheels and mobile storage silk wheels guarantee stability and safety that it has enough rigidity and work under the situation that increases a storage amount.
(4) description of drawings:
Fig. 1. be the two ring lapping machine group integral structure scheme drawings (Fig. 1-a is its front view, and Fig. 1-b is the birds-eye view of Fig. 1-a) of the related a kind of multiple cross section bead wire ring of the utility model with double work station storage mechanism.
Fig. 2. be every station mechanism structural representation of two traction stocking mechanisms in the two ring lapping machine groups of the related a kind of multiple cross section bead wire ring of the utility model with double work station storage mechanism.
Fig. 3 is the birds-eye view of Fig. 2.
Wherein: 1 is winding mechanism, and 2 is two traction stocking mechanisms, and 3 is steel wire purse up device, and 4 is the steel wire unwinding equipment, and 5 is the steel wire decontamination apparatus, and 6 is the steel wire heating device, and 7 is the extruder temperature controller device, and 8 is the Rubber Extruder structure, and 9 is the steel wire expanding unit;
2-1 is a support, and 2-2 is a frame, and 2-3 is driven traction cooling mechanism, 2-4 is for initiatively to draw cooling mechanism, and 2-5 cabinet apparatus, 2-6 are silk pressing wheel I, 2-7 is a non-friction guide, and 2-8 platform, 2-9 are silk pressing wheel II, 2-10 is a pillar stiffener, and 2-11 is fixing buffering wheel, and 2-12 is mobile buffering wheel, 2-13 is fixing storage silk wheels, and 2-14 is a supporting seat, and 2-15 is for moving storage silk wheels, 2-16 is a pair of guiding cylinder, and 2-17 is a steel wire prebuckling device.
(5) specific embodiment:
Embodiment: the two ring lapping machine groups of a kind of multiple cross section bead wire ring with double work station storage mechanism (are seen Fig. 1-ab), comprise steel wire unwinding equipment 4, steel wire decontamination apparatus 5, steel wire heating device 6, extruder temperature controller device 7, Rubber Extruder structure 8, steel wire expanding unit 9, stocking mechanism, steel wire purse up device 3 and steel wire coiler structure 1, above-mentioned each mechanism arrangement constitutes the two ring lapping machine groups of the multiple cross section of tire bead coil, and whole unit is installed on the same corresponding basic plane, it is characterized in that the stocking mechanism between said steel wire expanding unit 9 and the steel wire purse up device 3 is two hitch structures 2, said two traction stocking mechanism 2 is to be made of double work station storage mechanism, and dislocation was arranged and (seen Fig. 1-b) before and after double work station storage mechanism was.
Every station mechanism in the above-mentioned said double work station storage mechanism 2 is by support 2-1, frame 2-2, driven traction cooling mechanism 2-3, initiatively draw cooling mechanism 2-4, cabinet apparatus 2-5, silk pressing wheel I 2-6, non-friction guide 2-7, platform 2-8, silk pressing wheel II2-9, pillar stiffener 2-10, fixing buffering wheel 2-11, mobile buffering wheel 2-12, fixing storage silk wheels 2-13, support seat 2-14, move storage silk wheels 2-15, a pair of guiding cylinder 2-16 and steel wire prebuckling device 2-17 constitute; Its input end of said steel wire prebuckling device 2-17 connects the mouth of going up the order mechanism device, the mouth of steel wire prebuckling device 2-17 connects the input end that initiatively draws cooling mechanism 2-4, the mouth that initiatively draws cooling mechanism 2-4 in regular turn connects the input end of driven traction cooling mechanism 2-3, the mouth of driven traction cooling mechanism 2-3 connects the input end of preface silk pressing wheel I2-6 down, the mouth of silk pressing wheel I2-6 connects the input end of preface silk pressing wheel II2-9 down, the input end of following preface silk pressing wheel II2-9 is connected and fixed the input end of buffering wheel 2-11, preface moved the input end of buffering wheel 2-12 under fixedly the mouth of buffering wheel 2-11 connected, the mouth of mobile buffering wheel 2-12 connects the input end of the fixing storage silk of preface wheels 2-13 down, preface moved the input end of storage silk wheels 2-15 under the mouth of fixing storage silk wheels 2-13 connected, and the mouth that moves a storage wheels 2-15 connects the input end of order mechanism device down; Said steel wire prebuckling device 2-17, silk pressing wheel I2-6, silk pressing wheel II2-9, pillar stiffener 2-10 and non-friction guide 2-7 are installed on the cabinet apparatus 2-5, fixing storage silk wheels 2-13 is supported by supporting seat 2-14, supporting seat 2-14 and a pair of guiding cylinder 2-16 are installed in respectively on the frame 2-2, move storage silk wheels 2-15 two ends and supported by a pair of guiding cylinder 2-16, frame 2-2, cabinet apparatus 2-5 and platform 2-8 all are fixedly mounted on the support 2-1.
Frame 2-2 in the above-mentioned said double work station storage mechanism adopts the planer-type frame.
Claims (3)
1, the two ring lapping machine groups of a kind of multiple cross section bead wire ring with double work station storage mechanism, comprise the steel wire unwinding equipment, the steel wire decontamination apparatus, the steel wire heating device, the extruder temperature controller device, the Rubber Extruder structure, the steel wire expanding unit, stocking mechanism, steel wire purse up device and steel wire coiler structure, above-mentioned each mechanism arrangement constitutes the two ring lapping machine groups of the multiple cross section of tire bead coil, and whole unit is installed on the same corresponding basic plane, it is characterized in that the stocking mechanism between said steel wire expanding unit and the steel wire purse up device is two hitch structures, said two traction stocking mechanism is to be made of double work station storage mechanism, and dislocation was arranged before and after double work station storage mechanism was.
2, according to the two ring lapping machine groups of the said a kind of multiple cross section bead wire ring with double work station storage mechanism of claim 1, it is characterized in that every station mechanism in the said double work station storage mechanism be by support, frame, driven traction cooling mechanism, initiatively draw cooling mechanism, cabinet apparatus, silk pressing wheel I, non-friction guide, platform, silk pressing wheel II, pillar stiffener, fixedly buffering wheel, mobile buffering wheel, fixing storage silk wheels, support seat, move and store up a wheels, a pair of guiding cylinder and steel wire prebuckling device and constituted; Its input end of said steel wire prebuckling device connects the mouth of going up the order mechanism device, the mouth of steel wire prebuckling device connects the input end that initiatively draws cooling mechanism, the mouth that initiatively draws cooling mechanism in regular turn connects the input end of driven traction cooling mechanism, the mouth of driven traction cooling mechanism connects the input end of preface silk pressing wheel I down, the mouth of silk pressing wheel I connects the input end of preface silk pressing wheel II down, the input end of following preface silk pressing wheel II is connected and fixed the input end of buffering wheel, preface moved the input end of buffering wheel under fixedly the mouth of buffering wheel connected, the mouth of mobile buffering wheel connects the input end of the fixing storage silk of preface wheels down, preface moved the input end of storage silk wheels under the mouth of fixing storage silk wheels connected, and the mouth that moves a storage wheels connects the input end of order mechanism device down; Said steel wire prebuckling device, silk pressing wheel I, silk pressing wheel II, pillar stiffener and non-friction guide are installed on the cabinet apparatus, fixing storage silk wheels are supported by supporting seat, supporting seat and a pair of guiding cylinder are installed on the frame respectively, move storage silk wheels two ends by a pair of guiding cylinder supports, frame, cabinet apparatus and platform all are fixedly mounted on the support.
3, according to the two ring lapping machine groups of the said a kind of multiple cross section bead wire ring of claim 2, it is characterized in that the frame in the said double work station storage mechanism adopts the planer-type frame with double work station storage mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200420028483 CN2686883Y (en) | 2004-03-09 | 2004-03-09 | Multiple section type wire ring dual-ring winding machine set with dual-station storage mechanism |
Applications Claiming Priority (1)
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CN 200420028483 CN2686883Y (en) | 2004-03-09 | 2004-03-09 | Multiple section type wire ring dual-ring winding machine set with dual-station storage mechanism |
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CN2686883Y true CN2686883Y (en) | 2005-03-23 |
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CN 200420028483 Expired - Fee Related CN2686883Y (en) | 2004-03-09 | 2004-03-09 | Multiple section type wire ring dual-ring winding machine set with dual-station storage mechanism |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102161068A (en) * | 2011-03-29 | 2011-08-24 | 天津赛象科技股份有限公司 | Prebending device in production line of six-station winding machine |
CN103934394A (en) * | 2014-04-17 | 2014-07-23 | 江苏通用科技股份有限公司 | Wire storage frame for hexagonal steel wire ring production line |
-
2004
- 2004-03-09 CN CN 200420028483 patent/CN2686883Y/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102161068A (en) * | 2011-03-29 | 2011-08-24 | 天津赛象科技股份有限公司 | Prebending device in production line of six-station winding machine |
CN102161068B (en) * | 2011-03-29 | 2012-06-20 | 天津赛象科技股份有限公司 | Prebending device in production line of six-station winding machine |
CN103934394A (en) * | 2014-04-17 | 2014-07-23 | 江苏通用科技股份有限公司 | Wire storage frame for hexagonal steel wire ring production line |
CN103934394B (en) * | 2014-04-17 | 2015-09-23 | 江苏通用科技股份有限公司 | Hexagonal steel wire ring production line storage guide frame |
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Granted publication date: 20050323 Termination date: 20110309 |