CN2681941Y - Air cooling controller for electric motor car AC machine - Google Patents

Air cooling controller for electric motor car AC machine Download PDF

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Publication number
CN2681941Y
CN2681941Y CN 200420003952 CN200420003952U CN2681941Y CN 2681941 Y CN2681941 Y CN 2681941Y CN 200420003952 CN200420003952 CN 200420003952 CN 200420003952 U CN200420003952 U CN 200420003952U CN 2681941 Y CN2681941 Y CN 2681941Y
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CN
China
Prior art keywords
controller
phase
radiator
control board
master control
Prior art date
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Expired - Lifetime
Application number
CN 200420003952
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Chinese (zh)
Inventor
张琴
温旭辉
徐志捷
张岩
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Institute of Electrical Engineering of CAS
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Institute of Electrical Engineering of CAS
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Application filed by Institute of Electrical Engineering of CAS filed Critical Institute of Electrical Engineering of CAS
Priority to CN 200420003952 priority Critical patent/CN2681941Y/en
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Publication of CN2681941Y publication Critical patent/CN2681941Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to an air cooling controller for an electric motor car AC machine, belonging to the power unit of motor-operated vehicles. The utility model combines the box body and the box cover of the controller as an integrity, and the wire out position and the wire out way of the controller are changed. The wire out position of the controller is arranged on a radiator. The navigation inserting wire out is adopted, and the installing way and the arranging position of a master control board are improved. The master control board is arranged in a completely independent screening box, and the screening box is fixed on the radiator. The controller has compact and reasonable structure, fast installation, and convenient commissioning. Moreover, the screening effect of the master control board inside the controller is enhanced, and the protection grade of the controller is also enhanced.

Description

The air-cooled controller of battery-driven car alternating current dynamo
Technical field
The utility model relates to the elec. vehicle engine installation, particularly the air-cooled controller of battery-driven car alternating current dynamo.
Background technology
AC driving progressively replacing direct drive and the constant speed that is applied to blower fan, water pump drags and the speed-adjusting driving system of electric locomotive, electronlmobil among.Wherein permagnetic synchronous motor, threephase asynchronous machine and switched reluctance machines are three kinds of alternating current dynamos that are most widely used.In electric automobiles, electric machine controller will move towards industrialization as a kind of product.Compactness rational in infrastructure, quick for installation, fundamental prerequisite that debugging is convenient, the safety performance height is following electric machine controller should possess also are most important character.Under condition with equipower, can make the structure of actuator more reasonable, the requirement that can make actuator satisfy the car driveability has again become the problem that the development of everybody common concern will solve.
Illustrated in figures 1 and 2 is the air-cooled controller electrical structure diagram of battery-driven car AC asynchronous motor of prior art.Comprising fin-inserted radiator 100, casing 101, case lid 103, master control board 102, power model 111,112,113, chemical capacitor 121,122,123,124, current sensor 131,132, main bus-bar plate 141,142, insulcrete 143, absorption circuit 151,152,153, the connection jaws of positive, negative, U phase, V phase, W phase is 161,162,163,164,165, signal socket connector 166.The layout of each components and parts is as shown in Figure 1 and Figure 2: casing 101 is fixing with fin-inserted radiator 100, case lid 103 is installed on the casing 101 again, thereby constitutes the controller case body portion; In inner structure, power model 111,112,113 is installed on the radiator 100, chemical capacitor 121,122,123,124 is by being connected the top that is positioned at power model 111,112,113 with main bus-bar plate 141,142, insulcrete 143 is the isolation layer of main bus-bar plate 141,142, current sensor 131,132 is respectively as the current monitoring device of V, W phase, master board 102 is installed on the casing 101 by sight shield, is arranged in the top of controller inner structure; The connection jaws 161,162,163,164,165 and the signal socket connector 166 of positive, negative, U phase, V phase, W phase are positioned on the casing.
In the above controller architecture components and parts mounting arrangements, there is following shortcoming:
1, the controller case body portion is made up of casing 101 and case lid 103 two parts, tank surface has been installed connection jaws 161,162,163,164,165 and the signal socket connector 166 of positive, negative, U phase, V phase, W phase, need so when mounted casing 101 at first is fixed on the radiator 100, and then carry out the installation of the inner components and parts of controller, add a cover case lid 103 at last.So the inner components and parts of controller be installed in one around carry out in the osed top space, increased the controller mounting hardness; Same when the dismounting of controller, also have a same problem, need earlier the connector wire harness to be disconnected with inner, unload the transfer plug-in unit after, the casing of just dismantling.Because the inner structure of controller is compact, a such structure brings a lot of inconvenience for the Installation and Debugging of controller and the replacing of inner components and parts.
2, because master control board is positioned at the top of each components and parts, so when changing other part, at first master control board will be dismantled.So just increased the dismounting step, also increased the possibility of the improper damage of master control board, and because master control board is installed in the unlimited environment of relative major loop, the electromagnetic distrubance that receives major loop is bigger, might cause the work mal of master control board.
The utility model content
The purpose of this utility model provides the air-cooled controller of a kind of later-model battery-driven car alternating current dynamo, by changing the structure of controller, makes the compactness rational in infrastructure of controller, quick for installation, debugging convenience, and the effectiveness of shielding of the inner master control board of enhancement controller.
The technical solution adopted in the utility model: casing, the case lid of controller are united two into one, what changed controller goes out line position and outlet method, the line position that goes out of controller is positioned on the radiator, inner all device mounting of controller can be carried out under the environment that opens wide all around like this, add a cover casing at last on the basis of the whole installations in inside again; When dismantling controller, the casing of controller is opened, controller inside is unlimited fully, even if like this under the compact situation of controller inner structure, also can install easily, dismantles, inner components and parts of changer controller more.
The air-cooled controller internal modifications of the utility model the mounting means and the position of master control board, master control board is installed in one fully independently in the shielding box, shielding box is fixed on the radiator, has so promptly made things convenient for controller in-to-in structure to install.Strengthened the antijamming capability of master control board again.
The air-cooled controller of the utility model has changed the direct mutually mode from the casing outlet of positive, negative, U phase, V phase, W in the past, has adopted the air plug outlet, has strengthened the degree of protection of controller.
Description of drawings
Fig. 1 is the air-cooled smd controller erection plan of the battery-driven car AC asynchronous motor of prior art.
Fig. 2 is the air-cooled smd controller A-A of the battery-driven car AC asynchronous motor cutaway view of prior art.
Fig. 3 is the components and parts erection plan of the concrete embodiment of the air-cooled controller of the utility model battery-driven car AC asynchronous motor.
Fig. 4 is the components and parts B-B cutaway view of the concrete embodiment of the air-cooled controller of the utility model battery-driven car AC asynchronous motor.
The specific embodiment
Further specify the utility model below in conjunction with the description of drawings and the specific embodiment.
As shown in Figure 3 and Figure 4, the air-cooled controller major loop of the utility model battery-driven car alternating-current motor/AC motor components and parts mounting structure is as follows:
Fin-inserted radiator 200, casing 201, master control board 202, shielding box 203, sight shield 204, power model 211,212,213, chemical capacitor 221,222,223,224,225,226, current sensor 231,232,233, main bus-bar plate 241,242, insulcrete 243, absorption circuit 251,252,253,254, the wiring air plug mouth 261,262,263,264,265 and the signal socket connector 266 of positive, negative, U phase, V phase, W phase are positioned on the radiator 200.
Wherein casing 201 is relatively independent, is installed on the radiator 200.Power model 211,212,213 is installed on the radiator 200.Chemical capacitor 221,222,223,224,225,226 is positioned at power model 211,212,213 tops by being connected with main bus-bar plate 241,242.Insulcrete 243 is the isolation layer of main bus-bar plate 241,242.Absorption circuit 251,252,253,254 is installed between the power model 211,212,213 in twos.Master control board 202 is fixed on the sight shield 204, and shielding box 203 is fixing with sight shield 204 more then.Master control board 202 relative major loops are an osed top part like this.The master control board 202 that is enclosed in shielding box 203, the sight shield 204 is installed in radiator 200 1 sides.As the current monitoring device of V, W phase, the wiring air plug mouth 261,262,263,264,265 and the signal socket connector 266 of positive, negative, U phase, V phase, W phase are installed on the radiator 200 current sensor 231,232 respectively.
The casing of the utility model controller, case lid unites two into one, what changed controller goes out line position and outlet method, the line position that goes out of controller is positioned on the radiator, inner all device mounting of controller can be carried out under the environment that opens wide all around like this, the last casing of on the basis of the whole installations in inside, adding a cover again, when dismantling controller, the casing of controller is opened, controller inside is unlimited fully, even if like this under the compact situation of controller inner structure, also can install easily, dismounting, inner components and parts of changer controller more
Master board structure of the present utility model is relatively independent, and master control board is installed in one fully independently in the shielding box, and shielding box is fixed on the radiator 200, has made things convenient for controller in-to-in structure to install like this.And can strengthen the effectiveness of shielding of master control board;
Positive of the present utility model, negative, U phase, V phase, W have adopted the air plug outlet mutually, have strengthened the degree of protection of controller.

Claims (4)

1. air-cooled controller of battery-driven car alternating current dynamo, comprise fin-inserted radiator (200), casing (201), master control board (202), shielding box (203), sight shield (204), power model (211), (212), (213), chemical capacitor (221), (222), (223), (224), (225), (226), current sensor (231), (232), (233), main bus-bar plate (241), (242), insulcrete (243), absorption circuit (251), (252), (253), (254), positive, negative, the U phase, the V phase, the connection jaws of W phase (261), (262), (263), (264), (265) and signal socket connector (266), it is characterized in that positive, negative, the U phase, the V phase, the wiring air plug mouth (261) of W phase, (262), (263), (264), (265) and signal socket connector (266) be positioned on the radiator (200); Casing (201) is installed on the radiator (200); Power model (211), (212), (213) are installed on the radiator (200); Chemical capacitor (221), (222), (223), (224), (225), (226) are positioned at power model (211), (212), (213) top by being connected with main bus-bar plate (241), (242); Absorption circuit (251), (252), (253), (254) are installed between power model (211), (212), (213) in twos; The master control board (202) that is enclosed in shielding box (203) and the sight shield (204) is installed in radiator (200) one sides, and current sensor (231), (232) are respectively as the current monitoring device of V, W phase.
2. according to the air-cooled controller of the described alternating current dynamo of claim 1, it is characterized in that the casing of controller, case lid unite two into one.
3. according to claim 1 and the 2 described air-cooled controllers of alternating current dynamo, it is characterized in that master control board is installed in one fully independently in the shielding box, shielding box is fixed on the radiator (200).
4. according to the air-cooled controller of each described alternating current dynamo of claim 1 to 3, it is characterized in that the air plug outlet is adopted in the connection jaws (261) of positive, negative, U phase, V phase, W phase, (262), (263), (264), (265).
CN 200420003952 2004-03-24 2004-03-24 Air cooling controller for electric motor car AC machine Expired - Lifetime CN2681941Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420003952 CN2681941Y (en) 2004-03-24 2004-03-24 Air cooling controller for electric motor car AC machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200420003952 CN2681941Y (en) 2004-03-24 2004-03-24 Air cooling controller for electric motor car AC machine

Publications (1)

Publication Number Publication Date
CN2681941Y true CN2681941Y (en) 2005-03-02

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CN 200420003952 Expired - Lifetime CN2681941Y (en) 2004-03-24 2004-03-24 Air cooling controller for electric motor car AC machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104981139A (en) * 2014-04-12 2015-10-14 湖北文理学院 Motor controller control panel shielding structure
CN111579850A (en) * 2020-04-16 2020-08-25 南京金龙新能源汽车研究院有限公司 System and method for improving anti-interference performance of motor rack system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104981139A (en) * 2014-04-12 2015-10-14 湖北文理学院 Motor controller control panel shielding structure
CN104981139B (en) * 2014-04-12 2020-01-21 湖北文理学院 Motor controller control panel shielding structure
CN111579850A (en) * 2020-04-16 2020-08-25 南京金龙新能源汽车研究院有限公司 System and method for improving anti-interference performance of motor rack system

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20140324

Granted publication date: 20050302