CN2653123Y - Swing rod variable torque beam energy saving oil pumping unit - Google Patents
Swing rod variable torque beam energy saving oil pumping unit Download PDFInfo
- Publication number
- CN2653123Y CN2653123Y CN 03282588 CN03282588U CN2653123Y CN 2653123 Y CN2653123 Y CN 2653123Y CN 03282588 CN03282588 CN 03282588 CN 03282588 U CN03282588 U CN 03282588U CN 2653123 Y CN2653123 Y CN 2653123Y
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- fork
- pumping unit
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Abstract
The utility model discloses a moment variable and energy saving swing-rod pumping unit. The pumping unit is based on the post positioned swing-rod pumping unit, consisting of a fixed holder at the base, an electrical motor apparatus, a brake apparatus, a reducer, a crank link mechanism, a beam assembly, a horsehead, and a rope clutch. A swing rod balance mechanism is additionally arranged at the end of the beam. The utility model has a reasonable design, as the action of the swing rod balance mechanism, the curve of the output torsion of the reducer is even smooth, and the balance effect of the pumping unit is improved, therefore the utility model inherits the advantages of simple structure, tightness, easy maintaining of traditional swing-rod pumping unit, and reduces the loading coefficient, increases the overall efficiency of the utility model, saves over 40% to 50% comparing with the common swing-rod pumping unit,and realizes the aim of energy saving.
Description
One, technical field
The utility model belongs to the pumping unit that recover petroleum uses, and is specifically related to a kind of fork variable-pitch beam formula energy-saving pumping unit.
Two, background technology
At present, for oil well that can not blowing, generally adopt the mechanical type oil pumper to recover the oil, as most widely used conventional beam-pumping unit, its walking beam is hinged on support by the beam travelling supporting seat, horse head is installed in the walking beam front end and is connected with sucker rod by lifting rope, the walking beam rear end is hinged by crossbeam and crank-link mechanism, motor drives crank-link mechanism work through reducer, crank-link mechanism drives walking beam reciprocally swinging in vertical guide by crossbeam, drive the upper and lower reciprocating motion of sucker rod by horse head, polished rod eye, realize oil pumping.Conventional beam-pumping unit have reliable operation, sturdy and durable, easy to maintenance, can be operated in the field throughout the year and not need advantages such as the special messenger guards, therefore, for over 100 years more than a hundred years, it is the first that conventional beam-pumping unit consumption in mechanical oil recovery occupy always; But its weak point is: conventional beam-pumping unit is subjected to the influence of its " four bars " mechanism, the load-torque that causes oily machine polished rod load to affact on the crank changes not according to sinusoidal rule, add the influence of the additional loads such as suspension point inertial load in the work, make the load-torque curve distortion occur, make the upstroke torque peak bigger than normal, the absolute value of down stroke peak value is less than normal, the crank balance moment of torsion that changes by sinusoidal rule can not fine balance with it, bigger peak value and less (bearing) value appear in the clean moment of torsion that crank-motion was exported in one week, thereby it is higher to influence the application life and the energy consumption of oil pumper.
Along with Oilfield developing, oil well liquid level descends, and whale day by day reduces, and the input amount of oil pumper constantly increases, and cuts down the consumption of energy and improves the problem in oil pumper application life and more and more loom large.
Three, summary of the invention
The purpose of this utility model provides a kind of fork variable-pitch beam formula energy-saving pumping unit, this oil pumper both can overcome existing beam pumping unit above shortcomings, can cut down the consumption of energy effectively again, increased the application life of oil pumper, sturdy and durable, convenient for installation and maintenance.
The utility model adopts following technical scheme to realize: fork variable-pitch beam formula energy-saving pumping unit comprises the rear-mounted beam-pumping unit that support, electric machine, brake gear, reducer, crank-link mechanism, crossbeam assembly and the walking beam, horse head, the polished rod eye that are fixed on the base constitute.Be characterized in being provided with the fork balanced controls at the walking beam afterbody of rear-mounted beam-pumping unit.Described fork balanced controls are made of active fork, pull bar, passive fork and bascule, the active fork is fixed in crossbeam assembly place and is positioned at two sides of walking beam, passive fork is hinged on the passive fork bearing place that is positioned at the walking beam afterbody, initiatively fork is hinged by pull bar and passive fork, on the passive fork bascule is installed.
The utility model adopts technique scheme, because the effect of fork balanced controls, the fork swing, bascule produces the counter balance torque of a variation, make the net torque curve of reducer output milder, reduce the root-mean-square value of clean moment of torsion, improved the counterbalance effect of this oil pumper, reach the purpose that cuts down the consumption of energy, thereby improved oil recovery efficiency.The utility model is reasonable in design, reduced the stressed of its four mechanism of company, changed the counter balance torque of four connecting rods, because the fork balanced controls are that rigid structures has improved reliability of structure, conventional machine characteristics simple in structure, firm, sturdy and durable, easy to maintenance have been inherited, reduce the motor load coefficient, improved the overall efficiency of this machine, realized energy-saving and cost-reducing goal of the invention.
Four, description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the structural representation of three kinds of different installation of fork balanced controls of the present utility model.
Fig. 3 is the profile of equilibrium figure of conventional beam-pumping unit in the background technology.
Curve I among the figure is the load torque curve, curve II is the profile of equilibrium of crank balance device, curve III is the net torque curve of reducer output shaft, the n1 of curve bottom is the useful work of motor, Tnmax is a reducer output shaft peak torque value, and Tnmin is the minimum valley moment of torsion of reducer output shaft.
Fig. 4 is profile of equilibrium figure of the present utility model.
Curve I among the figure is the load torque curve, curve II is the counter balance torque curve of crank balance device, curve IV is fork balanced controls torque curves, curve III is the net torque curve of reducer output shaft, the nl of curve bottom is the useful work that motor is arranged, Tnmax is a reducer output shaft peak torque value, and Tnmin is the minimum valley moment of torsion of reducer output shaft.
Five, the specific embodiment
The utility model is based on existing rear-mounted common beam oil pumper, sets up the fork balanced controls at its walking beam afterbody and constitutes.As shown in Figure 1, the reducer 15 that support 13 of the present utility model and electric machine 16 drive all is fixed on the base 14, and brake gear 17 1 ends are fixed on the base, and the other end links to each other with reducer.The output shaft of reducer 15 connects the crank-link mechanism that is made of crank balance device 1 and the linkage 2 hinged with it, crossbeam assembly 4 is positioned at linkage 2 upper ends, beam travelling supporting seat 10 is installed in the upper end of support 13, walking beam 3 is installed on beam travelling supporting seat 10 and the crossbeam assembly 4, at the front end of walking beam 3 horse head 11 and polished rod eye 12 is installed.The fork balanced controls of setting up at walking beam 3 afterbodys are made of active fork 9, pull bar 8, passive fork 6 and bascule 7.Passive fork 6 is hinged on passive fork bearing 5 places that are positioned at walking beam 3 afterbodys.The position of passive fork bearing 5 is adjustable: the passive fork bearing 5 shown in Fig. 2 (a) is fixed in the upper end of walking beam 3 afterbodys; Passive fork bearing 5 shown in Fig. 2 (b) is fixed in the rear end of walking beam 3 afterbodys; Passive fork bearing 5 shown in Fig. 2 (c) is fixed in the lower end of walking beam 3 afterbodys.Initiatively fork 9 is two bars, is hinged on two sides of crossbeam assembly 4, and passive fork 6 and pull bar 8 are that single pole or two bar all can.When being single pole as passive fork 6 and pull bar 8, two hinged with passive fork 6 by pull bar 8 again after initiatively needing between the forks 9 to connect.Bascule 7 is installed on the passive fork 6, and quantity, the position of its installation are adjustable, does not have the dead angle to guarantee the fork balanced controls in whole motion process.Bascule 7 can be designed to the adjustable structure of similar crank balance device, also can be designed to the structure of bar-bell type sheet number, weight changeable, to satisfy the big characteristics of the upper and lower stroke load difference of heavy oil block oil well that both are fit to, also be fit to the exploitation in thin oil district, make the utility model can be widely used in the exploitation in various oil fields.
The utility model drives reducer 15 by electric machine 16 and drives crank-link mechanism work, makes walking beam 3 reciprocally swinging in vertical guide, 12 upper and lower reciprocating motion realization oil pumping under the effect of horse head 11 of its polished rod eye.In the utility model course of work, bascule 7 swings of fork balanced controls, its counter balance torque changes, it rotates (turning clockwise) to 65 ° of-75 ° of left and right sides peak value maximums at the upstroke crank balance device, and down stroke is less, has just in time cut down the peak value of load torque about 75 °, thereby make the net torque curve of reducer output become milder, reduced clean moment of torsion root-mean-square value, the load factor of motor reduces, and has improved the overall efficiency of electrical network.As can be seen, the utility model has reached the purpose that cuts down the consumption of energy than the energy-conservation 40%-50% of conventional beam-pumping unit from the contrast of profile of equilibrium figure Fig. 3 and Fig. 4.
Claims (5)
1, a kind of fork variable-pitch beam formula energy-saving pumping unit, comprise the rear-mounted beam-pumping unit that the support (13), electric machine (16), brake gear (17), reducer (15), crank balance device (1), linkage (2), crossbeam assembly (4) and the walking beam (3) that are fixed on the base (14), horse head (11), polished rod eye (12) constitute, it is characterized in that being provided with the fork balanced controls at the walking beam afterbody of rear-mounted beam-pumping unit.
2, fork variable-pitch beam formula energy-saving pumping unit according to claim 1, it is characterized in that described fork balanced controls are made of active fork (9), pull bar (8), passive fork (6) and bascule (7), initiatively fork (9) is fixed in two sides that walking beam (3) was located and be positioned to crossbeam assembly (4), passive fork (6) is hinged on the passive fork bearing (5) that is positioned at walking beam (3) afterbody and locates, initiatively fork (9) is hinged by pull bar (8) and passive fork (6), is fixed with bascule (7) on the passive fork (6).
3, fork variable-pitch beam formula energy-saving pumping unit according to claim 1 and 2 is characterized in that described passive fork bearing (5) is fixed in the upper end of walking beam (3) afterbody.
4, fork variable-pitch beam formula energy-saving pumping unit according to claim 1 and 2 is characterized in that described passive fork bearing (5) is fixed in the lower end of walking beam (3) afterbody.
5, fork variable-pitch beam formula energy-saving pumping unit according to claim 1 and 2 is characterized in that described passive fork bearing (5) is fixed in the rear end of walking beam (3) afterbody.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03282588 CN2653123Y (en) | 2003-09-29 | 2003-09-29 | Swing rod variable torque beam energy saving oil pumping unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03282588 CN2653123Y (en) | 2003-09-29 | 2003-09-29 | Swing rod variable torque beam energy saving oil pumping unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2653123Y true CN2653123Y (en) | 2004-11-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03282588 Expired - Fee Related CN2653123Y (en) | 2003-09-29 | 2003-09-29 | Swing rod variable torque beam energy saving oil pumping unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2653123Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100414070C (en) * | 2006-06-06 | 2008-08-27 | 新疆石油管理局机械制造总公司 | Automatic torque-changing pumping unit |
| CN105317408A (en) * | 2015-08-15 | 2016-02-10 | 李载敏 | variable torque energy-saving pumping unit |
| CN113982533A (en) * | 2021-10-21 | 2022-01-28 | 辽宁新华仪器有限公司 | Auxiliary balancing device for tail of oil pumping unit |
| CN117948098A (en) * | 2024-03-26 | 2024-04-30 | 大庆市瑞斯德石油机械制造有限公司 | Horsehead balanced double-well pumping unit |
-
2003
- 2003-09-29 CN CN 03282588 patent/CN2653123Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100414070C (en) * | 2006-06-06 | 2008-08-27 | 新疆石油管理局机械制造总公司 | Automatic torque-changing pumping unit |
| CN105317408A (en) * | 2015-08-15 | 2016-02-10 | 李载敏 | variable torque energy-saving pumping unit |
| CN113982533A (en) * | 2021-10-21 | 2022-01-28 | 辽宁新华仪器有限公司 | Auxiliary balancing device for tail of oil pumping unit |
| CN117948098A (en) * | 2024-03-26 | 2024-04-30 | 大庆市瑞斯德石油机械制造有限公司 | Horsehead balanced double-well pumping unit |
| CN117948098B (en) * | 2024-03-26 | 2024-06-04 | 大庆市瑞斯德石油机械制造有限公司 | Horsehead balanced double-well pumping unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |