CN2574809Y - Electrode double end boring anfacing machine - Google Patents

Electrode double end boring anfacing machine Download PDF

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Publication number
CN2574809Y
CN2574809Y CN 02258329 CN02258329U CN2574809Y CN 2574809 Y CN2574809 Y CN 2574809Y CN 02258329 CN02258329 CN 02258329 CN 02258329 U CN02258329 U CN 02258329U CN 2574809 Y CN2574809 Y CN 2574809Y
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CN
China
Prior art keywords
screw mandrel
knife rest
hollow screw
umbrella
gear
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Expired - Fee Related
Application number
CN 02258329
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Chinese (zh)
Inventor
毛大兴
张莉
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Individual
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Individual
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Priority to CN 02258329 priority Critical patent/CN2574809Y/en
Application granted granted Critical
Publication of CN2574809Y publication Critical patent/CN2574809Y/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a processing machine for a saddle-shaped groove of an open pore of a container shell. The utility model is composed of a direct connection type motor, a cycloid pin gear speed reducer, a transmission gear pair, a differential gear pair, a hollow screw mandrel, a cutter frame sleeve, a cutter frame, a fork mechanism and an umbrella-shaped fastening device, wherein, a transmission gear and a differential gear are arranged on direct connection shafts of the motor and the cycloid pin gear speed reducer; the other gear of the transmission gear pair and the other gear of the differential gear pair are arranged on the hollow screw mandrel; the hollow screw mandrel is a hollow shaft, both ends of the hollow shaft are provided with splines, and the middle of the hollow shaft is provided with a screw mandrel; the cutter frame is arranged on one end of the hollow screw mandrel; the cutter frame sleeve which is matched with the cutter frame is connected with the hollow screw mandrel through a Haff sleeve; the umbrella-shaped fastening device is used for rapidly fastening the processing machine on the container shell, and the saddle-shaped groove is processed. When the motor rotates reversely, the fork mechanism discharges the differential gear on the direct connection shaft, and rapid cutter retraction is achieved. Groove surfaces which are processed by the processing machine are regular and canonical, the welding quality of welding seams of connection tube angles can be ensured, and the manufacturing quality and the servicing speed of pressure containers in chemical industry are enhanced.

Description

Container casing perforate shape of a saddle groove processing machine
Technical field
The utility model relates to a kind ofly, belong to the machining apparatus class container casing perforate shape of a saddle groove processing equipment.
Background technology
On the housing of pressure vessel,, all need have the hole of various different tube diameters, the adapter that welding is corresponding according to the needs of Chemical Manufacture pipe arrangement.At present domestic production of pressure container factory mostly adopts the way of gas cutting to finish to the processing of this shape of a saddle hole on the housing.Process with this way that inefficiency, the bevel angle of hole is irregular, the width of root face is not concordant, also must revise again with sanding machine by artificial free-hand.However, the welding of connecting pipe of shell angle welding has seriously influenced the inherent quality of equipment because defectives such as incomplete fusion, slag inclusion, overlap usually appear in the irregular cause of groove.Present technology is very big to the difficulty of angle welding ray and ultrasonic examination, and sensitivity is not high yet, thus defective angle welding also usually since the check specification requirement not with respect to and dispatch from the factory smoothly, bring serious hidden danger to Chemical Manufacture.
Summary of the invention
The technical problems to be solved in the utility model is the Machining Technology of the shape of a saddle hole on the present Shang Zaiwu vessel shell, a kind of plant equipment is provided, solves the vessel shell perforate of the various different-diameters of processing, the groove milling problem of saddle face shape.
The utility model is made up of direct-connection type motor and cycloidal planetary gear speed reducer, driving gear pair, differential gear pair, hollow screw mandrel, knife rest cover, knife rest, fork mechanism and umbrella shape fastener.On the direct connection axle of motor and cycloidal planetary gear speed reducer travelling gear and differential gear are installed.Another gear of driving gear pair, differential gear pair is installed on the hollow screw mandrel.Hollow screw mandrel is to have spline by two ends, and the centre is the hollow shaft of screw mandrel; Knife rest is installed in an end of hollow screw mandrel, and the knife rest cover cooperates with knife rest, is connected with hollow screw mandrel with the Hough cover.One as lathe fork mechanism, is connected with differential gear.The umbrella shape fastener is made up of umbrella head, umbrella muscle, umbrella handle, hand wheel nut, gland, the top of umbrella muscle and umbrella head flexibly connects, during use, the umbrella muscle is terminal to be contacted with domatic inwall to be processed; an end of umbrella handle is the umbrella head fixedly, and the other end is pressed in the perforate of vessel shell with gland and hand wheel nut after passing knife rest, knife rest cover, hollow screw mandrel.Travelling gear is connected with the direct connection axle with spline with differential gear, and another gear of driving gear pair is slidingly installed on hollow screw mandrel with spline, and the screw of secondary another gear of differential gear is installed on the hollow screw mandrel.The knife rest cover is the sleeve of two half Hough shapes, and garden shape inwall has sinusoidal wave groove.Knife rest is a Cylinder that matches with the knife rest cover, and its end is cutter head fixedly, and other end both sides are fixed with pin, and pin moves in the sinusoidal wave groove of knife rest cover inwall.Knife rest is connected with hollow screw mandrel with spline.
The utility model can be processed the vessel shell of different sizes, the shape of a saddle bevel for welding of various different-diameters.Machined surface rule, standard are guaranteed the welding quality of pipe angle seam, improve the operating efficiency that pressure vessels for the chemical industry is made.Be particularly suitable in the on-the-spot location fast of pressure vessel manufacturer and Chemical Manufacture, centering, the fastening shape of a saddle groove that comes the tonnage container fast fast, solved the on-the-spot practical problem of petrochemical industry.
Description of drawings
Fig. 1 is the utility model structural representation.
1, motor and cycloidal planetary gear speed reducer; 2, motor direct connection axle; 3, driving gear pair; 4, differential gear pair; 5, hollow screw mandrel; 6, knife rest cover; 7, knife rest; 8, the umbrella muscle of umbrella shape fastener; 9, shell of the present utility model; 10, fork mechanism; 11, container to be processed; 12, the umbrella handle of umbrella shape fastener; 13, umbrella head; 14, gland; 15, hand wheel nut.
The specific embodiment
Motor and cycloidal planetary gear speed reducer are selected the YLB1.5-59 type for use, and part material is that 700mm is long with #45 steel or 40 chromium, hollow screw mandrel, and two ends have spline, and middle is the T60X8 screw mandrel partly; Motor direct connection shaft diameter is 45mm, and length is 500mm; Driving gear pair: modulus is 2, and the number of teeth all is 150 teeth; Differential gear is paid pair: modulus 2, driving wheel are 149 teeth, and driven pulley is 151 teeth.Earlier make shell by the shape of Fig. 1 (9) the utility model shell with steel plate, motor and cycloidal planetary gear speed reducer are fixed on the shell end face, its direct connection axle is installed in the housing with rolling bearing, and travelling gear is connected with the direct connection axle with spline respectively with differential gear; Fork mechanism adopts the fork mechanism on the lathe, is connected with differential gear, and its handle passes the side of shell.Another gear of driving gear pair and differential gear pair is installed in the housing with rolling bearing equally, and endoporus is connected with hollow screw mandrel with screw with spline respectively.Hollow screw mandrel places and the corresponding position of direct connection axle, its end immovable support.The knife rest cover is the steel bushing that makes Hough shape half by two, and sleeve lining has sinusoidal wave groove, and it is held on the hollow screw mandrel with the Hough clevis, on the corresponding position of knife rest.Knife rest is a Cylinder that matches with the knife rest cover, and its end is cutter head fixedly, and other end both sides are fixed with pin, and endoporus has spline.Umbrella shape fastener structure such as umbrella structure, do not adorn umbrella cover, draw at ordinary times, during use, pack into the tapping of container, open umbrella, the umbrella muscle is terminal to be contacted with domatic inwall to be processed, and umbrella handle is pressed in the perforate of vessel shell with gland and hand wheel nut after passing knife rest, knife rest cover, hollow screw mandrel.
Illustrate: motor arrives transmission of power on the motor direct connection axle (2) by cycloidal planetary gear speed reducer (1), then by driving gear pair (3), drives hollow screw mandrel rotation.Because motor direct connection axle (2) also is with differential gear pair (4) in going up also, the transmission speed ratio of differential gear pair (4) is little than the transmission speed ratio of driving gear pair (3), and hollow like this screw mandrel can only be by designing requirement feed at a slow speed.When withdrawing, the motor counter-rotating.With the fork that is installed on the groove processing machine shell (9) differential gear on the motor direct connection axle (2) is broken away from, at this moment hollow screw mandrel (5) rotates in the screw that does not rotate (differential gear pair), reaches the purpose of rapid return.The front end of hollow screw mandrel (5) is equipped with knife rest (7) and is wrapped in Hough shape knife rest cover (6) on knife rest (7) outer rim.Because knife rest cover (6) is to be connected with the Hough cover with hollow screw mandrel, it does not only rotate with retreating with hollow screw mandrel (5) advanced in unison.The cover inwall is processed with the sinusoidal wave groove different according to the saddle face degree of depth, so knife rest (7) with hollow screw mandrel (5) when rotating synchronously, the pin of its knife rest afterbody drives knife rest (7) in knife rest cover (6) inboard wall groove reciprocating, finishes the groove of milling shape of a saddle perforate.
At different-diameter vessel shell and different opening diameters, as long as several custom-designed knife rest covers of conversion (6) just can be processed various difform saddle face grooves respectively.The groove processing machine has been finished container diameter from Φ 600-Φ 3000 at present, and opening diameter is from the processing of whole saddle face grooves of DN50-DN600.Perforate roughing on the shell of tank all is to finish with the method for gas cutting.After finishing perforate, draw the fastening umbrella in the quick fastener of custom-designed umbrella shape (8) in insertion perforated container place.Open umbrella, and umbrella handle is penetrated in the hollow screw mandrel (5) of groove processing machine, pass processing machine shell (9), beveling machine is fastened in the container casing perforate, the groove processing machine is fixed on container casing tapping to be processed firmly to reach fast with hand wheel nut, gland.Locate fast and quick centering.If shape of a saddle groove processing machine shell (9) is fixed on the rocking arm workbench of combined rack.The Front-end Design of the main shaft screw mandrel of hollow screw mandrel (5) is a Mohs 3# tapering.Shape of a saddle groove processing machine can be finished milling, drilling and the turning processing in each orientation like this.It will be a multipurpose combination machining tool.

Claims (4)

1, a kind of container casing perforate shape of a saddle groove processing machine, it is characterized in that: it is made up of direct-connection type motor and cycloidal planetary gear speed reducer, driving gear pair, differential gear pair, hollow screw mandrel, knife rest cover, knife rest, fork mechanism and umbrella shape fastener; On the direct connection axle of motor and cycloidal planetary gear speed reducer travelling gear and differential gear are installed, another gear of driving gear pair, differential gear pair is installed on the hollow screw mandrel; Hollow screw mandrel is to have spline by two ends, and the centre is the hollow shaft of screw mandrel; Knife rest is installed in an end of hollow screw mandrel, and the knife rest cover cooperates with knife rest, and is connected with hollow screw mandrel with the Hough cover.
2, container casing perforate shape of a saddle groove processing machine according to claim 1 is characterized in that: a fork mechanism that uses as lathe, and it is connected with differential gear; A umbrella shape fastener is made up of umbrella head, umbrella muscle, umbrella handle, hand wheel nut, gland, the top of umbrella muscle and umbrella head flexibly connects, during use, the umbrella muscle is terminal to be contacted with groove inwall to be processed, and umbrella handle is pressed in the perforate of vessel shell with gland and hand wheel nut after passing knife rest, knife rest cover, hollow screw mandrel.
3, container casing perforate shape of a saddle groove processing machine according to claim 1, it is characterized in that: travelling gear is connected with the direct connection axle with spline with differential gear, another gear of driving gear pair is slidingly installed on hollow screw mandrel with spline, and the screw of secondary another gear of differential gear is installed on the hollow screw mandrel.
4, container casing perforate shape of a saddle groove processing machine according to claim 1, it is characterized in that: the knife rest cover is the sleeve of two half Hough shapes, garden shape inwall has sinusoidal wave groove, knife rest is a Cylinder that matches with the knife rest cover, its end is cutter head fixedly, other end both sides are fixed with pin, and pin moves in the sinusoidal wave groove of knife rest cover inwall.Knife rest is connected with hollow screw mandrel with spline.
CN 02258329 2002-11-08 2002-11-08 Electrode double end boring anfacing machine Expired - Fee Related CN2574809Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 02258329 CN2574809Y (en) 2002-11-08 2002-11-08 Electrode double end boring anfacing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 02258329 CN2574809Y (en) 2002-11-08 2002-11-08 Electrode double end boring anfacing machine

Publications (1)

Publication Number Publication Date
CN2574809Y true CN2574809Y (en) 2003-09-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 02258329 Expired - Fee Related CN2574809Y (en) 2002-11-08 2002-11-08 Electrode double end boring anfacing machine

Country Status (1)

Country Link
CN (1) CN2574809Y (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102389999A (en) * 2011-03-30 2012-03-28 上海锅炉厂有限公司 Gas-cutting device for non-orthogonal big pipe hole on pressure vessel shell

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102389999A (en) * 2011-03-30 2012-03-28 上海锅炉厂有限公司 Gas-cutting device for non-orthogonal big pipe hole on pressure vessel shell

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GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee