CN2567740Y - Wire twisting machine - Google Patents
Wire twisting machine Download PDFInfo
- Publication number
- CN2567740Y CN2567740Y CN 02266702 CN02266702U CN2567740Y CN 2567740 Y CN2567740 Y CN 2567740Y CN 02266702 CN02266702 CN 02266702 CN 02266702 U CN02266702 U CN 02266702U CN 2567740 Y CN2567740 Y CN 2567740Y
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- adjustable shelf
- motor
- wire clamp
- bearing
- putting
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Abstract
The utility model relates to a nonstandard special wire twisting machine. The utility model is composed of an electromotor, a main transmission gear, a secondary transmission gear, a counting device and a machine frame, wherein the counting device adopts a magnetic proximity switch and an electronic counting monitor, and the counting precision is high; the main and the secondary transmission gears adopt wire placing clamp respectively, the secondary transmission gear adopts a linear bearing and a tension spring structure, and the flexible slide of the wire twisting process is ensured. The utility model changes the only operation process operated manually in wire split sewing, peeling and nail beating before, can be one-time formed on an automaton, and the productivity effect can be increased.
Description
Technical field
The utility model belongs to the mechanical electric apparatus technical field, is specifically related to a kind of nonstandard special-purpose wire twisting equipment.
Technical background
At present, the electric wire of supplying on the market all is to twist.In the used wire harness of equipment such as automobile is produced, need process electric wire burst at the seams, operations such as peeling, nailing, now mainly based on manual operations, processing method falls behind, inefficiency.
Summary of the invention
The purpose of this utility model is to provide a kind of nonstandard special-purpose stranding machine, bursts at the seams to change in the wire harness production processing, peeling, nailing manual operations situation, improves wire harness production efficiency.
The nonstandard special-purpose stranding machine of the utility model design is by motor, main drive, form from transmission device, counting device and frame.Its structure as depicted in figs. 1 and 2.Wherein, main drive constitutes by putting wire clamp 1, twisted wire plate 2, final drive shaft 3 and shaft coupling 4, putting wire clamp 1 is installed on the twisted wire plate 2, twisted wire plate 2 is connected and fixed with final drive shaft 3, final drive shaft 3 passes bearing 5, bearing 5 places on the bearing pedestal 6, and shaft coupling 4 is used to connect the output shaft and the final drive shaft 3 of motor 7, and motor 7 is installed on the fixed head 8; From transmission device by putting wire clamp 9, linear bearing 10, driven adjustable shelf 11, extension spring 12 constitutes, adjustable shelf 11 is made of the fixed head 14 at two parallel long axis 13 and two ends, linear bearing 10 places on the parallel long axis 13 of adjustable shelf, putting wire clamp 9 is fixed on the linear bearing 10, extension spring 12 is arranged between the back plate washer 14 of linear bearing 10 and adjustable shelf, the bottom of the fixed head 14 at adjustable shelf two ends places in the chute 16 by hang tight block 15, and can move along chute, the outside of the rear fixed plate 14 of adjustable shelf 11 also is provided with handle 17, is used for fixing between adjustable shelf 11 and the chute 16; Counting device is made of transducer 18, shadow shield 19 and electronic counting display 20, shadow shield 19 is the composite component of a circular dribbling lug, see shown in Figure 4, be fixedly installed on the final drive shaft 3, transducer 18 is installed on bearing bracket stand 6 sides, and the lug on the shadow shield 19 periodically passes the induction mouth of transducer 18.
In the utility model, the fixed head 8 of motor 7, bearing bracket stand 6, chute 16 etc. all are fixed on the frame.The length of frame and chute is determined according to the length of twisted wire.Generally be can be 0.2～5m by twisted wire length.
In the utility model, motor 6 can adopt accurate decelerator, and transducer 18 can adopt a kind of magnetic approach switch, guarantees that counting is correct.The seal face of putting wire clamp 1 and putting wire clamp 9 is bonded with polyurethane, makes it can clamp electric wire, again lesion wire skin not.
In the utility model, motor, final drive shaft part can be provided with case 21, put the wire clamp 1 external protective cover 22 that is provided with, and count display 20 is arranged on the case 21.In addition, also be provided with total power switch 23, starting switch 24, shutdown switch 25 on the case 21.
In the utility model, mains switch, starting switch, transducer, motor connect to form the control counting circuit, as shown in Figure 3.
The operation principle of the stranding machine of the utility model design is as follows:
Want stranded alignment of electric wire with two, be placed on main transmission and put 1 time clamping of wire clamp, according to indicate on the operation ply-yarn drill by the length of twisted wire, the adjustable shelf 11 of slave unit is moved to the desired position, and be fixed with handle 17, clamp other end electric wire with the driven wire clamp 9 of putting,, on electronic counting display, set the number of turns according to the ply-yarn drill regulation pitch of the laps number of turns, turn on the power switch 23, start button switch 24, twisted wire motor begin to rotate, and are rotated by motor 7, by shaft coupling 4, bearing 5, drive final drive shaft 3 and rotate, the moving circle of motor revolution sends signal source by magnetic approach switch 18 and shows counting for electronic counter 20.When reaching a fixing turn, adjustable shelf is under the effect of extension spring, and is slowly that electric wire is stretching, in stranded process, electric wire shortens gradually because of stranded, and adjustable shelf is because of being equipped with accurate linear bearing, so can draw close to the main drive place at leisure, play the effect that wire length shortens of regulating.When reaching when setting the number of turns, motor stops automatically, and twisted wire work is finished, wire clamp 1 and 9 are put initiatively and on the slave unit by Panasonic, takes off stranded good electric wire.
The characteristics of the nonstandard special-purpose stranding machine of the utility model design are as follows:
1, change the manual manipulation method that falls behind, the peeling nailing that burst at the seams originally can only adopt manual operations, now can once machine-shaping on automaton.
2, enhance productivity, present processing method can improve 60% with original comparing.
3, reduce manufacturing procedure, change two procedures into by three process.
4, the precision of winding turns can reach ± 2%.
Description of drawings
Fig. 1 is this stranding machine structure side view.
Fig. 2 is this stranding machine structure vertical view.
Fig. 3 is this stranding machine electrical schematic diagram.
Fig. 4 is a stranding machine shadow shield structure chart, and wherein, Fig. 4 (a) is a front elevation, and Fig. 4 (b) is a cut-away view.
Number in the figure: 1 for initiatively to put wire clamp, and 2 is the twisted wire plate, and 3 is final drive shaft, 4 is shaft coupling, and 5 is bearing, and 6 is bearing pedestal, 7 is motor, and 8 for installing the fixed head of motor, and 9 are the driven wire clamp of putting, 10 is linear bearing, and 11 is driven adjustable shelf, and 12 are extension spring, 13 is the parallel long axis of adjustable shelf, and 14 is the fixed head at parallel long axis two ends, and 15 are the hang tight block under the fixed head, 16 is chute, 17 is handle, and 18 is transducer, and 19 is shadow shield, 20 is electronic counting display, 21 is the motor case, and 22 is protective cover, and 23 is battery main switch, 24 is starting switch, 25 shutdown switches.
Embodiment
Describe the utility model below by embodiment, but be not limited to this embodiment.
Embodiment, motor 7 adopts 80JB-3G single-phase capacitance asynchronous machine, rotating speed is 500 rev/mins, and maximum permission load is 46.4N.cm, and transducer 18 adopts magnetic approach switchs, select voltage 220V for use, profile is that the distance of round thread is adjustable, and electronic counting display 20 is selected JDM2 for use, and voltage is 220V, electric number system on the above structure connects by the circuit that carries out shown in Figure 3.The mechanical component aspect, master and slave put that wire clamp 1 and 9 adopts following model respectively put wire clamp GH-22040 and GH-36006, its seal face is stained with polyurethane.Linear bearing 10 specifications in the driven adjustable shelf 11 are 8 * 15 * 24, and extension spring 12 is φ 20 * φ 1.6 * 118, can guarantee to slide in the twisted wire process flexibly, and the electric wire behind the twisted wire can be stretching, and flat appearance is beautiful.The length 115mm of final drive shaft 3, diameter 10mm, its place, outer end diameter is 18mm, adopts 45
-#Carbon steel.The width 40mm of bearing pedestal 6, height 110mm installs bearing 5 in its upper hole.The height of the fixed head 14 at motor fixing plate 8, bearing pedestal 6, adjustable shelf two ends mates mutually, makes motor output shaft, bearing, initiatively puts wire clamp 1 and the driven wire clamp 9 of putting on same axial line.The disk diameter of shadow shield 19 is 70mm.According to illustrated in figures 1 and 2, with process with the apolegamy component-assembled, debugging, promptly get required nonstandard special-purpose stranding machine.
Claims (4)
1, a kind of stranding machine, by motor, main drive, form from transmission device, counting device and frame, it is characterized in that main drive constitutes by putting wire clamp (1), twisted wire plate (2), final drive shaft (3) and shaft coupling (4), putting wire clamp (1) is installed on the twisted wire plate (2), twisted wire plate (2) is connected and fixed with final drive shaft (3), final drive shaft (3) passes bearing (5), bearing (5) places on the bearing pedestal (6), shaft coupling (4) is used to connect the output shaft and the final drive shaft (3) of motor (7), and motor (7) is installed on the fixed head (8); From transmission device by putting wire clamp (9), linear bearing (10), driven adjustable shelf (11), extension spring (12) constitutes, adjustable shelf (11) is made of the fixed head (14) at two parallel long axis (13) and two ends, linear bearing (10) places on the parallel long axis (13) of adjustable shelf, putting wire clamp (9) is fixed on the linear bearing (10), extension spring (12) is arranged between the back plate washer (14) of linear bearing (10) and adjustable shelf, the bottom of the fixed head at adjustable shelf two ends (14) places in the chute (16) by hang tight block (15), and can move along chute, the outside of the rear fixed plate (14) of adjustable shelf (11) also is provided with handle (17), is used for fixing between adjustable shelf (11) chute (16); Counting device is made of transducer (18), shadow shield (19) and electronic counting display (20), shadow shield (19) is the composite component of a circular dribbling lug, be fixedly installed on the final drive shaft (3), transducer (18) is installed on bearing bracket stand (6) side, and the lug on the shadow shield (19) periodically passes the induction mouth of transducer (18).
2, stranding machine according to claim 1 is characterized in that motor (7) adopts accurate reducing motor, and transducer (18) adopts magnetic approach switch.
3, stranding machine according to claim 1 is characterized in that initiatively putting on wire clamp (1) and the driven seal face of putting wire clamp (9) and is stained with polyurethane.
4, stranding machine according to claim 1 is characterized in that electronic counting display (20), total power switch (23), starting switch (24), shutdown switch (25) are arranged on the case (21) of motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02266702 CN2567740Y (en) | 2002-08-29 | 2002-08-29 | Wire twisting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02266702 CN2567740Y (en) | 2002-08-29 | 2002-08-29 | Wire twisting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2567740Y true CN2567740Y (en) | 2003-08-20 |
Family
ID=33732453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02266702 Expired - Fee Related CN2567740Y (en) | 2002-08-29 | 2002-08-29 | Wire twisting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2567740Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101499338B (en) * | 2008-02-01 | 2011-07-27 | 清华大学 | Stranded wire production method |
| CN101613966B (en) * | 2009-07-27 | 2011-08-10 | 奥盛新材料股份有限公司 | Method for changing length of process wastes of steel strand joints |
| CN102354582A (en) * | 2011-08-19 | 2012-02-15 | 江苏华风电子有限公司 | Wire stranding machine |
| CN102412032A (en) * | 2011-12-09 | 2012-04-11 | 东莞龙杰电子有限公司 | Wire twisting machine |
| CN102818728A (en) * | 2012-08-14 | 2012-12-12 | 江苏通鼎光电科技有限公司 | Pitch stranding apparatus for electric cable detection |
| CN103632772A (en) * | 2012-08-29 | 2014-03-12 | 芜湖瑞昌电气***有限公司 | Novel stranding machine |
| CN105926333A (en) * | 2016-06-30 | 2016-09-07 | 合肥江淮新发汽车有限公司 | Wire harness forming device |
| CN109019145A (en) * | 2018-06-21 | 2018-12-18 | 芜湖博康机电有限公司 | A kind of follow-on harness bobbin winder device |
-
2002
- 2002-08-29 CN CN 02266702 patent/CN2567740Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101499338B (en) * | 2008-02-01 | 2011-07-27 | 清华大学 | Stranded wire production method |
| CN101613966B (en) * | 2009-07-27 | 2011-08-10 | 奥盛新材料股份有限公司 | Method for changing length of process wastes of steel strand joints |
| CN102354582A (en) * | 2011-08-19 | 2012-02-15 | 江苏华风电子有限公司 | Wire stranding machine |
| CN102412032A (en) * | 2011-12-09 | 2012-04-11 | 东莞龙杰电子有限公司 | Wire twisting machine |
| CN102818728A (en) * | 2012-08-14 | 2012-12-12 | 江苏通鼎光电科技有限公司 | Pitch stranding apparatus for electric cable detection |
| CN103632772A (en) * | 2012-08-29 | 2014-03-12 | 芜湖瑞昌电气***有限公司 | Novel stranding machine |
| CN105926333A (en) * | 2016-06-30 | 2016-09-07 | 合肥江淮新发汽车有限公司 | Wire harness forming device |
| CN109019145A (en) * | 2018-06-21 | 2018-12-18 | 芜湖博康机电有限公司 | A kind of follow-on harness bobbin winder device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20030820 Termination date: 20110829 |