CN2546136Y - Energy-saving straight-burning heat conducting radiation electric welding rod dryer - Google Patents
Energy-saving straight-burning heat conducting radiation electric welding rod dryer Download PDFInfo
- Publication number
- CN2546136Y CN2546136Y CN 02238085 CN02238085U CN2546136Y CN 2546136 Y CN2546136 Y CN 2546136Y CN 02238085 CN02238085 CN 02238085 CN 02238085 U CN02238085 U CN 02238085U CN 2546136 Y CN2546136 Y CN 2546136Y
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- China
- Prior art keywords
- welding rod
- oven dry
- drying
- dryer
- connecting gear
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Abstract
The utility model provides an energy-saving direct burning heat conduction and radiation type solder rod drying machine, which includes a lined drying box, a power mechanism, a solder rod transmitting mechanism, a heating conduction and radiation mechanism and a control cabinet for power distribution. The lined drying box is provided with a plurality of butt-jointed combined drying boxes with a plurality of outer walls for heat preservation and observation gates; the heating conduction and radiation mechanism adopts the direct burning and heating pipe type heating furnace, a heating pipe in the furnace is connected with a heat conduction radiant tube, which are connected in the drying box, and enter the box from the bottom layer and come out from the top layer by reciprocating turning-back, and then connect an induced draft fan to a dust catcher by an output tube; the transmitting mechanism is a multi-layer reciprocating turning-back double-chain transmitting mechanism from top to bottom comprising two rows of transmission chain wheels arranged on the two ends of the box body and steering wheels meshing with the chains for matching and threading through the drying box; the transmitting mechanism is connected with the power mechanism, an adjustable speed motor of the power mechanism, the induced draft fan and the blower electric are in electric coupling with the control cabinet for power distribution. The utility model has advantages of novel structure, high heat energy utilization, remarkable energy-saving effect, low production cost, stable drying quality and easy of equipment installation and operation, which is the novel drying device.
Description
Technical field
The utility model relates to and a kind of solid material or goods is carried out dry equipment, especially a kind of dryer of welding rod.
Background technology
Along with the continuous development of welding industry, also more and more higher to the requirement of welding rod product quality.Manufacture in the operation at welding rod, the oven dry of its welding rod goods is directly connected to the quality and the cost of product.At present, in known technology, existing welding rod drying plant is mainly transmitted the steam multitube formula dryer of welding rod by driving chain, adding hot water by coal combustion becomes steam to make the welding rod product dried by tubulation biography heat release again, its drying plant complex structure, it is low that heat energy is released utilization rate by the conversion biography, the production cost height; Be that its heating is inhomogeneous with the direct equipment of oven dry of gas flame again, make goods dries quantity instability, and power consumption is high, manipulates inconvenience.Along with the scientific and technological progress of welding rod process industry, also await constantly to develop novel drying plant.
Summary of the invention
In order to overcome the deficiency of existing welding rod drying plant, the utility model provides a kind of and constructs novelty, heat energy utilization rate height, save the energy, conduct heat oven dry evenly, product dried steady quality, operation novel drying plant simple and easy, easy to use.
The technical scheme in the invention for solving the technical problem is: the butt joint combined type oven dry row case of establishing multilayer in the employing, oven dry row case one end installing variable-speed motor connection reducer is formed actuating unit, sprocket wheel on its output shaft connects and is connected with chain by biserial drive sprocket and deflecting roller and passes oven dry row case and be connected to the driven drive sprocket of drying baker other end installing and the multilayer reciprocating and turning-back formula biserial chain connecting gear that deflecting roller is formed, and the straight heating tubular heater that burns in load on oven dry row case lateral body, heating tube connection heat conduction radiant tube load in the stove is positioned at welding rod transmission chain bottom and is entered through reciprocating and turning-back to casing top layer outlet by the drying baker bottom in oven dry row case, connect air-introduced machine to deduster by efferent duct again, motor, air-introduced machine and hair-dryer are electrically connected control cabinet for power distribution, the straight burning heat conduction radiant type welding rod dryer that is linked to be for novel of organizing.During use, light heating furnace, start air-introduced machine, make reach design temperature in the oven dry row case after, restart motor and drive the connecting gear running, at welding rod input operation platform by reductor, the welding rod goods are dried the row case by the connecting gear input, in drying baker, after coming and going the typing of fold baking and curing repeatedly, deliver to packaging process, promptly finish the drying and shaping operation of welding rod goods automatically by the output chain.
Because the drying equipment of the novel drying structure of straight burning conduct radiation formula that the utility model design is adopted, through testing on probation showing, the utlity model has novel structure, design innovation, heat energy utilization rate height, energy-saving effect is remarkable, production cost is low, steadily not random bar turns round, can strengthen welding rod medicine layer intensity, dries quantity is stable, appearance luster is consistent, equipment is installed and beneficial effect such as easy and simple to handle, being applicable to the drying and shaping of all size model welding rod, also being applicable to the oven dry of other material, goods, is a kind of novel drying plant.
Description of drawings
Below in conjunction with drawings and Examples the utility model is described in further detail.
Fig. 1 is the concrete structure figure of the utility model embodiment.
Fig. 2 be Figure 1A-A to amplification view.
Fig. 3 be Figure 1B-B to zoomed-in view.
Fig. 4 is the structure chart of pinch whole welding rod mechanism in the utility model.
Fig. 5 is the enlarged front view of control cabinet for power distribution among Fig. 1.
Fig. 6 is a basic circuit diagram of the present utility model.
Mark among the figure: 1 output function platform, 2 decelerators, 3 power distribution cabinets, 4 output bands, 5 drive sprockets, 6 deflecting rollers, 7 driving chains, 8 thermo detectors, 9 oven dry row casees, 10 heating furnaces, 11 heating tubes, 12 heat conduction radiant tubes, 13 input tapes, 14 input operation platforms, 15 dedusters, 16 magnet controlled air door switch, 17 efferent ducts, 18 pinches of whole upright bands, 19 driven bevel gears, 20 active conical gears, 21 drive sprockets.
The specific embodiment
Embodiment as shown in Figure 1, the utility model comprises: oven dry row case, actuating unit, connecting gear, heating conduct radiation mechanism and control cabinet for power distribution.Oven dry row case 9 is established the butt joint combined type drying baker that 3-9 layer (5 layers of Fig. 1 embodiment) outer wall is equipped with heat-insulation layer and is shaped on the 10-15 joint of observing door, total length 20-30 rice (the best is that 5 layers, 12-14 joint, 23-25 rice are long) in being; Actuating unit comprises variable-speed motor D
1With decelerator 2, motor D
1Connection reducer 2, the load sprocket wheel connects the welding rod connecting gear on the output shaft of decelerator 2; Connecting gear is corresponding respectively installing biserial drive sprocket 5 and the deflecting roller 6 biserial chain 7 that is connected with a joggle at oven dry casing 9 two ends, chain 7 cooperates to be worn through drying the row case 9 biserial chain connecting gear (also seeing accompanying drawing 3) that connects to form of multilayer reciprocating and turning-back from top to bottom, connecting gear is that an end is a deflecting roller 6, the other end is adjustable tension type drive sprocket 5, one end is the tension type drive sprocket, the other end is that the corresponding connection chain of every layer of deflecting roller formed, the input that connecting gear connects oven dry row case top layer connects input operation platform 14 by entrance conveyor 13, the output that connects oven dry row case bottom connects output function platform 1 by exit conveyor 4, and the power chain of connecting gear connects actuating unit motor D by chain
1The output drive sprocket of decelerator 2; Heating conduct radiation mechanism adopts the straight heating tubular heater that burns, heating tube 11 connects heat conduction radiant tubes 12 corresponding connecting gears and is installed in and is positioned at welding rod conveyer chain 7 bottoms in the oven dry row case 9 casees and is entered through reciprocating and turning-back to casing top layer outlet by the drying baker bottom in the stove, connects air-introduced machine D by efferent duct 17 again
2To deduster 15, air-introduced machine D
2, variable-speed motor D
1With hair-dryer D
3Be electrically connected control cabinet for power distribution 3.The utility model also on oven dry row case 9 casings the company of establishing thermocouple thermometer 8, connect air-introduced machine D at heat conduction radiant tube 12
2The threeway oral area of efferent duct 17 installed magnet controlled air door switch 16 (also seeing accompanying drawing 2), on control cabinet for power distribution 3, installed temperature controller TEA, the input line of temperature controller connects thermo detector 8, output line connects magnet controlled air door switch 16 (see figure 6)s, in order to bake out temperature in automatic adjusting and the control cabinet.The utility model also the corresponding welding rod connecting gear of oven dry row case 9 in the bottom load of welding rod output hair-dryer D
3, further to dry up welding rod.
The directly burning type heating tube 11 of the utility model heating furnace 10 loads is stainless steel tube or other high temperature resistant type steel pipes of high temperature resistant type.
Referring to Fig. 7, the utility model also is equipped with linked transport mechanism driving-chain 7 on oven dry row case 9 casings welding rod is scooped up the complete machine structure, and pinch complete machine structure is by drive sprocket 21, conical gear 19-20, drive pulley and pinch whole uprightly be with 18 to form.Drive sprocket 21 transmission chain 7 in the drying baker that is connected with a joggle, initiatively conical gear 20 in sprocket wheel 21 coaxial loads, cone pulley 20 driven bevel gear 19 that is connected with a joggle initiatively, driven wheel of differential 19 coaxial connection drive pulleys, load pinch and wholely uprightly to be cooperated the welding rod consolidation of welding rod driving-chains 7 in will transmitting to scoop up neatly with 18 on the drive pulley, prevents irregular at random the coming and going of welding rod in the transport process and influences the oven dry operation.
Referring to accompanying drawing 5, Fig. 6 embodiment, it is to be equiped with power supply protector RD in the cabinet of switch board 3 that control cabinet for power distribution 3 of the present utility model and circuit connect
1-7, contactor JZ
1-5, electrothermal relay RJ
1-2, insert speed governing table JDI, temperature controller TEA and variable-speed motor D on the switch board operating table surface
1, air-introduced machine D
2, hair-dryer D
3Indicator lamp ZD
1-3, start button QA
1-3, stop button TA
1-3And power switch K1, indicator lamp ZD
4Speed governing table JDI connects contactor JZ
3After magnet exciting coil LC in succession, contactor JZ
1-2Connect electrothermal relay RJ respectively
1-2After variable-speed motor D in succession
1With air-introduced machine D
2, contactor JZ
4Connect hair-dryer D
3, contactor JZ
5The drawing magnetism QY that connects magnetic control air door switch 16.
Claims (7)
1, a kind of energy-saving straight burning heat conduction radiant type welding rod dryer, it comprises oven dry row case, actuating unit, welding rod connecting gear, heating furnace, heat-transfer pipe, it is characterized in that heating furnace is the straight heating tubular heater (10) that burns, in the stove heating tube (11) connect heat conduction radiant tube (12) load in oven dry row casees (9), be positioned at welding rod conveyer chain bottom by oven dry casing bottom enter, through reciprocating and turning-back to casing top layer outlet, connect air-introduced machine D by efferent duct (17) again
2To deduster (15), the outer wall that oven dry row casees (9) are provided with multilayer in being is equipped with heat-insulation layer and is shaped on the number joint butt joint combined type drying baker of observing door, the welding rod connecting gear is to be connected with driving chain (7) by the biserial drive sprocket (5) that tank ends is installed with deflecting roller (6) to cooperate the company of wearing through oven dry row casees (9) the multilayer reciprocating and turning-back formula biserial chain connecting gear that is connected that consists of from top to bottom, connecting gear is connecting the decelerator (2) of actuating unit variable-speed motor D1, motor D
1, air-introduced machine D
2With hair-dryer D
3Be electrically connected control cabinet for power distribution (3).
2, dryer according to claim 1, it is characterized in that drying row case (9) is the drying baker that is docked combined type total length 20-30 rice by the 10-15 joint of the interior 3-9 of establishing layer.
3, dryer according to claim 1, the directly burning type heating tube (11) that it is characterized in that heating furnace (10) load is the high temperature resistant type stainless steel tube.
4, dryer according to claim 1, it is characterized in that the welding rod connecting gear is that an end is that deflecting roller (6), the other end are adjustable tension type drive sprocket (5), an end is every layer of deflecting roller by adjustable tension type drive sprocket, the other end and correspondingly mutually connects chain and formed.
5, dryer according to claim 1, it is characterized in that on oven dry row casees (9) casing the company of establishing thermocouple thermometer (8), connect air-introduced machine D at heat conduction radiant tube (12)
2The threeway oral area of efferent duct (17) install magnet controlled air door switch (16), go up installing temperature controller TEA at control cabinet for power distribution (3), the input line of temperature controller connects thermo detector (8), output line connects magnet controlled air door switch (16).
6, dryer according to claim 1 is characterized in that also hair-dryer D at the corresponding connecting gear of oven dry row casees (9) in the bottom load of welding rod output
3
7, dryer according to claim 1 is characterized in that control cabinet for power distribution (3) is at cabinet
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 02238085 CN2546136Y (en) | 2002-07-03 | 2002-07-03 | Energy-saving straight-burning heat conducting radiation electric welding rod dryer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 02238085 CN2546136Y (en) | 2002-07-03 | 2002-07-03 | Energy-saving straight-burning heat conducting radiation electric welding rod dryer |
Publications (1)
Publication Number | Publication Date |
---|---|
CN2546136Y true CN2546136Y (en) | 2003-04-23 |
Family
ID=33711868
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 02238085 Expired - Fee Related CN2546136Y (en) | 2002-07-03 | 2002-07-03 | Energy-saving straight-burning heat conducting radiation electric welding rod dryer |
Country Status (1)
Country | Link |
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CN (1) | CN2546136Y (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103176488A (en) * | 2013-02-17 | 2013-06-26 | 葫芦岛市滨海宇通自动化控制有限公司 | Control device for welding rod warm box |
CN103789077A (en) * | 2012-11-02 | 2014-05-14 | 北京中天金谷粮油工程技术有限公司 | Multifunctional combed plate dryer |
CN106964862A (en) * | 2016-01-13 | 2017-07-21 | 谢玉强 | Save reflow machine |
-
2002
- 2002-07-03 CN CN 02238085 patent/CN2546136Y/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103789077A (en) * | 2012-11-02 | 2014-05-14 | 北京中天金谷粮油工程技术有限公司 | Multifunctional combed plate dryer |
CN103176488A (en) * | 2013-02-17 | 2013-06-26 | 葫芦岛市滨海宇通自动化控制有限公司 | Control device for welding rod warm box |
CN106964862A (en) * | 2016-01-13 | 2017-07-21 | 谢玉强 | Save reflow machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |