CN2501247Y - Frequency change servo-controller for motor - Google Patents

Frequency change servo-controller for motor Download PDF

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Publication number
CN2501247Y
CN2501247Y CN 01263669 CN01263669U CN2501247Y CN 2501247 Y CN2501247 Y CN 2501247Y CN 01263669 CN01263669 CN 01263669 CN 01263669 U CN01263669 U CN 01263669U CN 2501247 Y CN2501247 Y CN 2501247Y
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CN
China
Prior art keywords
control
motor
frequency change
servo controller
controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 01263669
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Chinese (zh)
Inventor
张湘月
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MINJIE GROUP CO Ltd CHINA
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MINJIE GROUP CO Ltd CHINA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MINJIE GROUP CO Ltd CHINA filed Critical MINJIE GROUP CO Ltd CHINA
Priority to CN 01263669 priority Critical patent/CN2501247Y/en
Application granted granted Critical
Publication of CN2501247Y publication Critical patent/CN2501247Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Control Of Motors That Do Not Use Commutators (AREA)
  • Control Of Multiple Motors (AREA)

Abstract

The utility model relates to a motor frequency conversion servo controller. A loop part comprises a rectifier, a filter, and an inverter circuit and is connected between an exterior power supply and a squirrel-cage type motor. A power supply part is used to provide power for a control main board. A control loop part is integrated with a system-on-chip, an intelligent power module, and an input and output circuit. Due to the intelligent control which is used to control three phase alternating current squirrel-cage type motor, position, speed, acceleration and output torque of motors with each capacity can be controlled through programming conveniently and effectively.

Description

Motor frequency change servo controller
Technical field
The utility model relates to frequency change servo controller, relates in particular to motor frequency change servo controller.
Background technology
Along with developing by leaps and bounds of microelectric technique and power semiconductor technologies, converter technique makes the AC asynchronous motor that accounts for total output load 85% that significant progress arranged.What as everyone knows, the control field occupied dominant position at present is the controller that is used to control DC brush servomotor and control alternating-current brushless servomotor.
The revolution of DC brush servomotor is the stationary magnetic field of permanent magnet generation by stator side, through the rotor rectified action, allows an electric current with the stator field quadrature produce turning power through the armature rotor coil.This orthogonality relation is kept automatically by brush and commutator, and therefore control is simple relatively.But there is following point:, bring the high problem of maintenance cost because the brush motor needs are often safeguarded, clear up, changed brush; Because of the temperature rise of motor or vibration all can cause the weak magnetic of permanent magnet or come off, cause output power of motor to descend even the accident of personal safety occurs relating to; Because the weak magnetic of permanent magnet and the spark of commutator are difficult to directly start to walk from inactive state; With the spark owing to commutator, some specific area (as explosion-proof) can not use and be difficult to speed-raising.
The permanent magnet of alternating-current brushless servomotor is fixed on the rotor, and allows electric current flow through stator coil.The function of commutator is replaced by the position detecting device and the electronics phase changer of permanent magnet.Its principle is identical with the DC servo machine, thus its control than above-mentioned DC generator complexity, the control difficulty is big, the cost height simultaneously also exists high temperature or vibration to cause the weak magnetic of permanent magnet or the problem that comes off.In addition, because the weak magnetic of permanent magnet, capacity motor is subjected to certain limitation, and the centrifugal action of rotor makes speed-raising be subjected to certain limitation.
The utility model content
The purpose of this utility model provides a kind of controller that is used to control three-phase alternating-current motor frequency conversion servo system that overcomes above-mentioned shortcoming, can control position, rotating speed, acceleration and the output torque of motor easily by programming.
According to the controller that is used for the control of conversion servo system of the present utility model is the frequency change servo controller that is used to control the three-phase alternating current squirrel-cage motor, and it comprises major loop part, power unit and control loop part.
On the other hand, described power unit is a Switching Power Supply, is used for providing power supply to control main board; Described major loop partly comprises rectification, filtering, inverter circuit; With described control loop (cpu motherboard) is partly integrated system level chip SOC (System on a Chip), intelligent semi-conductor power model ASIPM (or the system-level semi-conductor power module of SIPM) and imput output circuit arranged.
By realizing that the utility model is used for the controller of control of conversion servo system, adopt 32 dedicated cpus that motor is carried out full-digital control, and special-purpose QMCL (the QuickMotion Control Language) language of employing, make that the programming of control program is simple, can make motor with extremely low rotating speed operation.And, realized that functions such as subminaturization, multifunction, telecommunication have also greatly improved every performance index of system owing to used the integrated design of SOC+ASIPM or SOC+SIPM and the fusion of simulation and digital technology.
Description of drawings
Fig. 1 is the block diagram of the utility model controller;
Fig. 2 is the schematic diagram that expression the utility model system level chip constitutes;
Embodiment
Fig. 1 is the block diagram of the utility model controller, and servo controller is used for controlling one or more three-phase alternating current squirrel-cage motors (figure is 1) 1, and comprises Switching Power Supply part 2, major loop part 3 and control loop (cpu motherboard) part 4.The 3 built-in rectifications of major loop part, filtering, inversion constant power protective circuit, it is connected between external power source and the squirrel-cage motor 1, be used for the different access power supply of needs conversion according to squirrel-cage motor, the voltage range of described external power source is the three-phase alternating-current supply of AC9V/AC500V shown in the figure between AC/DC9V to AC/DC500V; Switching Power Supply part 2 adopts custom-designed Switching Power Supply, is used for providing power supply to control main board; And control loop (cpu motherboard) part 4 (part among Fig. 1 in the frame of broken lines), be integrated with system level chip (SOC), Intelligent Power Module (ASIPM) and imput output circuit, it is made of 32-64 position application specific processor, control circuit, imput output circuit, described application specific processor is the core of controller, be used to move servo-controlled operating system (OS), and built-in user RAM and E 2PROM, imput output circuit are used to handle input/output signal, the input of code-disc signal and analog signals input.Described Intelligent Power Module has detection and guard blocks such as overvoltage, overcurrent, short circuit, phase shortage, temperature rise, electromagnetic interference, and is embedded in the system level chip separably.In addition, SERVO CONTROL communication among unit spare parameter mode is freely set multiple control modes such as Current Vector Control, voltage/frequency control, voltage/phase difference control, current sinking control.
In the utility model servo controller:
The control main board part
(1) the special-purpose QMCL program writable of control motor is gone into above-mentioned RAM, ROM storage
In the device, wherein program RAM district can hold the QMCL program less than 415 row,
And E 2PROM (64kbitx3) can hold 3 sections each QMCL less than 415 row
Program;
(2) setting of the editor of program, QMCL parameter value is operated by keyboard special, this
Outward, selectively, contents of program, content of parameter and other numerical value can be by 10
7 sections charactrons show.
The code-disc part
(1) standard configuration of dish input channel is 1 passage.2 of multipotency configurations,
One of them is exclusively used in Electric Machine Control (feedback);
(2) code-disc that uses is line type of drive (5 volts of direct currents);
(3) code-disc directly is connected with motor shaft in principle;
(4) the socket label is ENC1 (being used for Electric Machine Control) and ENC2 on the mainboard;
(5) the plug model of Shi Yonging is MOLEX, 5251-08 (5051W-08), and is suitable
With the crimping line terminals be MOLEX5659 (5189);
The A/D importation
(1) the analog quantity input is configured to 2 passages;
(2) be input as the 0-5 volt;
(3) the socket label is ANALOG on control main board;
(4) the plug model of Shi Yonging is MOLEX, 5251-06 (5051W-06), and is suitable
With the crimping line terminals be MOLEX5659 (5159); The I/O importation
(1) input terminal C4 has 8 points, C5 that 4 points are arranged;
(2) common port of each socket (COM) links to each other with I/O power supply OV;
(3) input is by photoelectric coupler isolation;
(4) the node specification is current mode DC24V5mA;
(5) the socket label is C4, C5 on control main board;
(6) the plug C4:MOLEX5251-10 (5051N-10) of Shi Yonging; C5:
MOLEX5251-6(5051N-6)。The I/O output
(1) lead-out terminal CO has 8 points;
(2) the common port COM of each point links to each other with I/O power supply OV;
(3) output is by photoelectric coupler isolation;
(4) the output node specification is a DC 24V opener junction current type (common emitter);
(5) the socket label on control main board is CO;
(6) plug of Shi Yonging is MOLEX5251-11 (5051N-11), the crimping that is suitable for
Line terminals is MOLEX5659 (5159); The option of controller:
(1) is used for servo controller and personal computer, Programmable Logic Controller (PLC)
Or the communication between each controller;
(2) specification RS232C private cable: 1m 25 pin P-SUB plugs; Specially
Use cable: the SERVO CONTROL communication among unit
The RS422 private cable: the 1m line is terminal to be handled; Private cable: servo
The control communication among unit.The user program writing station
(1) user program is solidificated in the E on the control main board 2Among the PROM;
(2) mutually with the FLASH port on the Signal plug of writing station and the control main board
Connect, the DC5V attaching plug is connected with CN5 socket on the control main board,
The RS232C port of PC is connected with RS232C port on the control main board,
On PC, move dedicated program, can be according to program prompts easily with journey
Preface is solidified;
(3) name of device is called FLASH A-QM.
Fig. 2 is the schematic diagram that the utility model system level chip constitutes, and embeds LSILogic and analog digital I/O, RS-232 on this chip, 422 serial parallel communications, A/D, D/A conversion, QMCL language optimized compiler, motor vector control high-speed arithmetic and logic unit, the RAM, the ROM that open to the user are (as E 2PROM) and real time operating system (OS), to improve every performance index of this system.Can carry out various action requireds by write device, also can be by the Internet and telex network.
Although the utility model is described; but it just for illustrative purposes; the utility model is not limited to above-mentioned description taken together with the accompanying drawings; those of ordinary skills can not break away from the various changes of the utility model spirit to it; in addition, protection range of the present utility model is limited by the accompanying Claim book.

Claims (5)

1. a motor frequency change servo controller is characterized in that this controller is the frequency change servo controller that is used to control three-phase squirrel cage motor, and it comprises major loop part, power unit and control loop part.
2. motor frequency change servo controller according to claim 1 is characterized in that described major loop part, comprises rectification, filtering, inverter circuit, and is connected between external power source and the squirrel-cage motor.
3. motor frequency change servo controller according to claim 1 is characterized in that described power unit, is a Switching Power Supply, is used for providing power supply to control main board.
4. motor frequency change servo controller according to claim 1, it is characterized in that described control loop is partly integrated has system level chip, Intelligent Power Module and an imput output circuit.
5. according to one of aforesaid right requirement described motor frequency change servo controller, it is characterized in that it is the 9-500 volt that described controller is used to control input voltage, power output is 0.1-300 kilowatt a three-phase alternating current squirrel-cage motor.
CN 01263669 2001-10-23 2001-10-23 Frequency change servo-controller for motor Expired - Fee Related CN2501247Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01263669 CN2501247Y (en) 2001-10-23 2001-10-23 Frequency change servo-controller for motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 01263669 CN2501247Y (en) 2001-10-23 2001-10-23 Frequency change servo-controller for motor

Publications (1)

Publication Number Publication Date
CN2501247Y true CN2501247Y (en) 2002-07-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 01263669 Expired - Fee Related CN2501247Y (en) 2001-10-23 2001-10-23 Frequency change servo-controller for motor

Country Status (1)

Country Link
CN (1) CN2501247Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1311621C (en) * 2003-03-28 2007-04-18 松下电器产业株式会社 Frequency changer controller for driving motor and air-conditioner
CN101138379B (en) * 2006-08-25 2011-05-11 深圳市海川实业股份有限公司 Soft ice cream machine with the frequency conversion control function

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1311621C (en) * 2003-03-28 2007-04-18 松下电器产业株式会社 Frequency changer controller for driving motor and air-conditioner
CN101138379B (en) * 2006-08-25 2011-05-11 深圳市海川实业股份有限公司 Soft ice cream machine with the frequency conversion control function

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GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee