Coil of strip coreless feeding type Coil Box
The utility model relates to a kind of coil of strip coreless feeding type Coil Box, and it is arranged between thick, the finishing mill on the hot-rolling line, is used for middle made-up belt carried out in machine that centreless batches, oppositely uncoiling and centreless is transferred and insulation unreels.
Traditional hot-rolling line, because middle made-up belt length is longer, the temperature difference that enters finishing mill end to end is bigger, for reducing the band steel toe tail temperature difference, adopts increasing speed rolling usually, or increases stay-warm case on the roller-way between thick, the finishing mill.Adopt increasing speed rolling, the main capacity motor of finishing mill line must increase about 30% to 40%, and adopts the stay-warm case form, increase energy consumption; For guaranteeing the finishing temperature of band afterbody, also must improve the tapping temperature of blank in addition, also will increase energy consumption.For addressing the above problem, applicant (China Second Heavy Machinery Group Co) has proposed preposition application-Coil Box, and Granted publication number is CN2377023Y.It discloses the Coil Box that a kind of frame is a frame structure.Though solved many problems, but when take-up, still there is the problem that influences product quality and output in following part-structure: the last bending roll of the described Coil Box of former patent and roller frame thereof are installed in the framework window of band loam cake, when replacing with down the bending roll parts, must remove loam cake and on a large amount of pressure ducts, both difficulties and time-consuming; The forming rolls roller frame pivot suspension cover of the described Coil Box of former patent is welded on the frame, in roll coil of strip coiling process, bears the enormous impact power from the roll coil of strip, the splicing sleeve damage that very easily is hit; No. 1 cradle roll oscillating roller frame axle sleeve of the described Coil Box of former patent is hinged on the stationary roll, the enormous impact power that axle sleeve produces when bearing roll coil of strip ellipse, and bearing connects high-strength bolt very easily to be broken, and changes frequently, has a strong impact on production; The transfer mechanism of the described Coil Box of former patent adopts plug to insert roll coil of strip endoporus and transfers and unreel, plug Long contact time roll coil of strip inner ring, not only cause inner ring made-up belt cooling blackout, make finished product band total length mechanical performance and gauge inconsistent, also make the plug temperature distortion; The transfer mechanism hydraulic permeability reversing gear flow of the described Coil Box of former patent is big, and the hydraulic system investment is big, and energy consumption is many; The described Coil Box of former patent is not provided with attemperator above No. 2 cradle rolls, the major diameter roll coil of strip is because the time that unreels is longer, and made-up belt flanging part temperature drop is big, causes the finished product band inhomogeneous in the width mechanical performance.
The purpose of this utility model is to solve the problem that the traditional hot continuous rolling technology exists, and on former patent structure basis, further perfect, design a kind of coil of strip coreless feeding type Coil Box that can overcome the problems referred to above effectively.
The purpose of this utility model is such realization: inlet guide groove, bending roll and roll gap adjusting device, forming rolls and cradle roll, uncoiler, stabilizer are installed on the frame, are installed on the sole plate by pushing away centreless transfer mechanism that winding apparatus, oscillating roller, stationary roll form and the flipper guide that has insulated wall, cotter pin; Cradle roll has a stationary roll and an oscillating roller that is promoted by hydraulic cylinder, and stationary roll is installed on the frame, oscillating roller is hinged on the frame; Cooperate the pushing away of centreless transfer mechanism of moving volume that an idler roller and the swinging mounting that is promoted by hydraulic cylinder on swinging mounting is installed on the winding apparatus with cradle roll, a stationary roll and two oscillating rollers that promoted by hydraulic cylinder also are housed in this mechanism.The flipper guide that is arranged on centreless transfer mechanism top is equipped with two push pedals, guide post and push-and-pull hydraulic cylinders of insulated wall, and be equipped with thereon be used to launch magnetic tape trailer, by the cotter pin of Driven by Hydraulic Cylinder.
Described bending roll is a bending roll up and down, its down bending roll be fixed on the frame, but two go up bending rolls and be installed on the swinging mounting, this support is hinged on the frame, the hydraulic cylinder that drives this support swing is suspended on the support.
The roll gap adjustment of described bending roll roll gap device is to realize by the position sensor of adorning in the bending roll hydraulic cylinder.
Described bending roll roll gap device is installed on the bending roll support, connect by synchronizing shaft by motor-driven two screw jack, the jack head all the time with frame on a fixed bearing plane keep in touch.
Described forming rolls is made of an idler roller and a lifting hydraulic cylinder that is installed on the swinging mounting, and this hydraulic cylinder is hinged on the frame.
The top of described cradle roll is provided with stabilizer, is cooperated by two push pedals that have guide rod and push-and-pull hydraulic cylinder.
Describedly on the uncoiler that is provided with above the stabilizer, be equipped with respectively, insert arm, insert the arm end uncoiling cutter is installed by the revoliving arm of slewing equipment and Driven by Hydraulic Cylinder.
Middle the made-up belt of the utility model Coil Box that adopts said structure after, import by deflection roll and to carry out coreless roll behind the bending roll and get, and assist by forming rolls and cradle roll and to finish roughing.Uncoiler is rolled up reverse opening with made-up belt, and making the made-up belt afterbody become head, to enter finishing mill rolling.Play the effect that is incubated soaking when not opening fully at the made-up belt volume, help reducing to be with the steel toe tail temperature difference, make the vertical mechanical performance uniformity of product band, and reduce the thickness difference of length direction.The centreless transfer mechanism is transferred to made-up belt volume to unreel the position and implement insulation and unreels from batching the position, is convenient to safeguard and eliminates made-up belt volume inner ring and limit portion temperature drop.After this Coil Box is set, shorten the bending roll repair time, the distance that can shorten between roughing mill and the finishing mill is about more than 1/2, has reduced the length of factory building and delay table.Therefore the utlity model has: improve the finished product strip quality, save advantages such as the energy and saving investment.
Be described in further detail below in conjunction with accompanying drawing.
Fig. 1 is mechanism principle figure of the present utility model (arrow is represented the rolled piece direction of advance among the figure).
Fig. 2 is front view of the present utility model (pass-through state that intermediate blank need not batched Coil Box when directly delivering to finishing mill is shown, and arrow is represented the rolled piece direction of advance among the figure).
Fig. 3 is the cutaway view (each roller of Coil Box is shown is in the initial position that preparation is batched, arrow is represented the rolled piece direction of advance among the figure) of Fig. 2.
Fig. 4 is that the master of centreless transfer mechanism among Fig. 3 looks enlarged drawing (arrow is represented the rolled piece direction of advance among the figure).
Referring to Fig. 1-Fig. 4, inlet guide groove (1), bending roll (2) and roll gap adjusting device (3), forming rolls (4) and cradle roll (5), stabilizer (6), uncoiler (7) are installed on the frame (10), frame (10) is installed on the sole plate, is installed on the sole plate by pushing away centreless transfer mechanism (8) that winding apparatus (8A), two oscillating rollers (8C, 8D), a stationary roll (8B) form and the flipper guide (9) that has insulated wall (9B), cotter pin (9E).Cradle roll (5) has a stationary roll (5A) and an oscillating roller (5B) that is promoted by hydraulic cylinder (5C), stationary roll (5A) is installed on the frame (10), oscillating roller (5B) is hinged on the frame (10), bears the impact that the roll coil of strip is conducted oneself with dignity and roll coil of strip ovality causes by frame.Cooperate the winding apparatus (8A) that pushes away of the centreless transfer mechanism (8) that moves volume to have an idler roller and a swinging mounting that promotes by hydraulic cylinder that is installed on the swinging mounting with cradle roll (5), a stationary roll (8B) and two oscillating rollers (8C, 8D) that promoted by hydraulic cylinder (8E, 8F) respectively also are housed in this mechanism (8).Be arranged on the flipper guide (9) of centreless transfer mechanism (8) roller top two push pedals (9A), guide post (9C) and the push-and-pull hydraulic cylinder (9D) of band insulated wall are housed, and be equipped with thereon and be used to launch cotter pin (9E) magnetic tape trailer, that drive by hydraulic cylinder (9F).The following bending roll (2B) of bending roll (2) is fixed on the frame (10), two go up bending rolls (2A) but be installed on the swinging mounting (2C), support (2C) is hinged on the frame (10), the hydraulic cylinder (2D) that drives this support swing is suspended on the frame (10).During maintenance, only need disengagement to prop up the bearing pin of (2C) and hydraulic cylinder (2D), hang out support (2C) and roller (2A), can replace with down bending roll (2) easily; Also can only throw off the bearing pin that is connected of support (2C) and hydraulic cylinder (2D), support (2C) be turn to maintenance position on machine, overhaul and roll change.The adjustment of bending roll roll gap is to realize by the stroke of the hydraulic cylinder (2D) of control band position sensor; When position sensor does not come into operation, also can realize by set bending roll roll gap adjusting device, being about to this device is installed on the bending roll support (2C), connect by synchronizing shaft (3B) by motor-driven two screw jack (3A) and to form, the jack head all the time with frame on a fixed bearing plane keep in touch.Forming rolls (4) is cooperated with lifting hydraulic cylinder (4C) by an idler roller (4A) that is installed on the swinging mounting (4B), and this lifting hydraulic cylinder (4C) is hinged on the frame (10).When forming rolls is positioned at when batching, the suffered impulsive force of roller (4A) passes to block on the frame by swinging mounting (4B).The top of cradle roll (5) is provided with stabilizer (6), is cooperated by two push pedals (6A) that have guide post and push-and-pull hydraulic cylinder (6B).The revoliving arm (7B) and insertion arm (7C) that are driven by slewing equipment (7A) and hydraulic cylinder (7E) respectively are housed on the uncoiler (7) of stabilizer (6) top setting, insert arm (7C) end uncoiling cutter (7D) is installed.
As shown in drawings,,, be imported into and set up and down between crooked (2) of roll gap, form required curvature by deflection roll (1A) after swing certain angle (20-26 °) and the inlet guide groove (1) that movable guide plate (1B) constitutes from the middle made-up belt of the direction of arrow.Through the made-up belt head impact after the bending on forming rolls (4A), along with made-up belt continues to send to the formation first lap.After roll coil of strip diameter increases, the roll coil of strip will successively contact cradle roll (5A, 5B), and continue thereon to batch.After coil diameter increased to certain value, the oscillating roller (5B) that is hinged on the frame (10) was descended gradually by hydraulic cylinder (5C) control, near horizontal level.In the coiling process, the stabilizer push pedal (6A) that is arranged on cradle roll (5) top is set required opening degree guiding made-up belt centering for by hydraulic cylinder (6B), and constantly pats roll coil of strip side, keeps side to flush.After batching end, cradle roll (5) is parked in the appropriate location with the roll coil of strip, the revoliving arm (7B) of uncoiler (7), insertion arm (7C) are driven by slewing equipment (7A) and insertion hydraulic cylinder (7E) respectively and are swung down to the uncoiling position, the uncoiling cutter (7D) that inserts the arm end along be inserted under the roll coil of strip outer radial take the lead and the roll coil of strip between the slit, open and flatten the made-up belt head.Cradle roll (5A, 5B) oppositely drives roll coil of strip counter-rotating, and made-up belt is sent to finishing mill.After the uncoiling, batch the space for vacateing, the roll coil of strip need be transferred on the stationary roll (8B) of centreless transfer mechanism (8) and the oscillating roller (8D) and unreel.Before the roll coil of strip is transferred, cradle roll (5B), push away winding apparatus (8A) and drop to extreme lower position by Driven by Hydraulic Cylinder separately respectively, oscillating roller (8C) is in prepares to connect the volume position.When transferring beginning, push away winding apparatus (8A) and turn to the limes superiors position, the roll coil of strip is pushed on (5B), (8C) roller on (5A), (5B) roller, push away winding apparatus (8A) then and oscillating roller (8C) drops to extreme lower position around its hinge.When cradle roll (5B) rises to when batching ready position, this roller is pushed into the roll coil of strip on (8C), (8B) roller; Oscillating roller (8C) is driven by hydraulic cylinder (8E) and rises, and the roll coil of strip is pushed on (8B), (8D) roller again.Before this, (8D) roller is urged to the limes superiors position by hydraulic cylinder (8F) and connects volume, reduces the impact of the roll coil of strip to equipment, avoids roll coil of strip blastic deformation.(8D) roller is reduced to the limit inferior position after connecing volume, and the roll coil of strip promptly is incubated on (8B), (8D) roller and unreels.Be arranged on the flipper guide (9) of both sides, transfer mechanism top, drive push pedal (9A), promote roll coil of strip centering and prevent that it from toppling over by hydraulic cylinder (9D); Be installed in the limit portion temperature drop that insulated wall (9B) on the flipper guide can reduce the roll coil of strip.When the remaining last several circle of the roll coil of strip, be installed in flipper guide (9) and go up cotter pin (9E) free to rotate and drive by hydraulic cylinder (9F) and insert among the roll coil of strip endoporus, make the expansion of last lap magnetic tape trailer.When middle made-up belt did not need to batch, deflection roll (1A), forming rolls (4A), cradle roll (5B), transfer mechanism oscillating roller (8C, 8D) all were horizontal, and rolled piece can enter finishing mill by Coil Box without batching directly.