CN2380368Y - Programme-controlled vibration-extrusion once-forming steaming-free brick press - Google Patents
Programme-controlled vibration-extrusion once-forming steaming-free brick press Download PDFInfo
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- CN2380368Y CN2380368Y CN 99219348 CN99219348U CN2380368Y CN 2380368 Y CN2380368 Y CN 2380368Y CN 99219348 CN99219348 CN 99219348 CN 99219348 U CN99219348 U CN 99219348U CN 2380368 Y CN2380368 Y CN 2380368Y
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Abstract
The utility model relates to a programme-controlled vibration-extrusion one-step forming steaming-free brick making machine, which comprises a feeding supporting board device, a main machine, an out supporting board device and a control system. The front part of a machine frame of the main machine is provided with a cylinder, a supporting frame, a mould, a vibrating platform and supporting board conveying mechanisms; the rear part of the machine frame is provided with a hopper and a feeding trolley. The supporting board is conveyed by three groups of double-chain conveying mechanisms in linear arrangement, which thoroughly improves the stress condition of the supporting board. The utility model adopts a cylinder with double-piston rod to provide the power of guiding, pressure and mould releasing for an upper die, and the die is driven to vibrate by an upper and a lower vibrating motors. The utility model has the advantages of reasonable general arrangement, advanced technology, simple structure, high productive efficiency, good product quality and low comprehensive use cost, and can realize domestic localization of the full set of equipment.
Description
The utility model belongs to brickmaking mechanical, is specifically related to the non-evaporating brickmaking machine of a kind of one-shot forming.
Traditional building brick is solid clay brick, and the production clay brick is seriously polluted, energy consumption is high, destroys serious simultaneously to ploughing.National departments concerned has proposed limit production and has used clay brick at present, and thoroughly stops before limiting 2010 producing.Country has put into effect a series of preferential policies for this reason, encourage growth novel wall material and utilize industrial residue to produce the clay brick substitute products.
The non-clay brick of home equipment production at present has sand lime brick, flyash brick, slag brick, cinder brick etc., because brick equipment and brickmaking technology fall behind, low, the appearance poor of the intensity of brick can't replace clay brick fully.The import brickmaking machine, apparatus and process is more advanced, the efficient height, the internal and external wall brick of production, square brick quality are better than home equipment, are widely used, might replace solid clay brick fully.
The brick equipment of the existing import of China mainly is that Germany and New Zealand produce, and the equipment performance of New Zealand's brickmaking machine Germany is advanced, its structure such as Fig. 8, shown in Figure 9.Though import equipment is better than home equipment at many aspect of performances, find the import equipment part that also comes with some shortcomings in actual use: 1, supporting plate landline and complete machine structure and layout are arranged unreasonablely, cause the supporting plate acquisition expenses too high; 2, pneumatic element is many, and gas consumption is big, and wherein some cylinder is domestic does not produce; 3, do not establish special controlling organization and guarantee the shaped brick consistency of thickness; 4, do not establish specialized agency in the knockout course and guarantee the shaped brick damage that can not be squeezed; 5, rack construction complexity is made difficulty; 6, the single trigger cyclelog is backward; 7, purchase the price of complete machine costliness, do not possess the condition of penetration and promotion at home.
In the brickmaking process, the supporting plate that is used to seal stock mould is the specific purpose tool of delivery shaped brick, and its consumption is big especially, and split run production needs 3000 approximately.Because the structure and layout of complete machine, the supporting plate direction of the supply and outbound course were 90 ° when this machine was carried supporting plate, when the supporting plate holder shaped brick and is left brickmaking machine, stacking machine can only be held pallet length direction two ends, the supporting plate force-bearing situation is worsened, supporting plate produces serious flexural deformation in the handling process, as shown in figure 10.For improving problem on deformation, supporting plate adopts the thick 65Mn steel spring plate of 4mm and makes through heat treatment, causes every supporting plate price up to 12 dollars, and split run production needs 3000, counts 3.6 ten thousand dollars, amounts to 300,000 yuan of RMB, brings heavy financial burden to the user.So expensive supporting plate in use, is still kept away unavoidable generation flexural deformation, and vibration up and down takes place in the handling process often, causes shaped brick to collide mutually, falls the limit arrisdefect, causes waste product.
The purpose of this utility model is that a kind of technology advanced person, the non-evaporating brickmaking machine of the program control vibration extruding one-shot forming of production domesticization simple in structure, easy to manufacture, cheap, that be convenient to promote are provided at the weak point of above-mentioned import equipment.
Technical solution of the present utility model is: brickmaking machine by for pallet arrangement, main frame, go out pallet arrangement and control system is formed.There are cylinder, support, mould, shake table and pallet conveyor structure in the front portion of main frame, there are hopper, platform and feeding trolley in the rear portion of frame, wherein, the double piston-rod cylinder is vertically set on the frame front both sides, two ends and frame are fixed about the double piston-rod, and support is between two cylinders, and the cylinder body of support two sides and double piston-rod cylinder is affixed, mid-stent is equipped with vibrating motor, and the support bottom is fixed with patrix; Mould is positioned under the patrix, and affixed with frame, and the pallet conveyor structure is fixed on the frame of mould below, is double-stranded bar conveying mechanism; Shake table is arranged between two parallel chains of conveying mechanism, in the shake table casing vibrating motor is housed, and the shake table bottom fixes with the cylinder piston rod that is installed on the gantry base; The hopper below at frame rear portion is provided with platform, and feeding trolley places on the platform, and its position is corresponding with mould, and the dolly rear side is hinged with the lateral cylinder piston rod that is arranged on the frame rear portion, and the cylinder that control swing type hopper door is opened is housed on the hopper.
Form by support body, pallet conveyor structure, supporting plate storehouse, manipulator, rolling rod for pallet arrangement, the pallet conveyor structure is positioned on the support body near main frame one side, adopt double-stranded bar conveying mechanism, chain top is symmetrically fixed with two and pleads the plate fin, the supporting plate lab setting is in the conveying mechanism top, bottom, its left and right sides is provided with the breach of releasing for a supporting plate, and Pneumatic manipulator is positioned at supporting plate storehouse one side, and the rod that rolls is distributed on plane on the support body of conveying mechanism both sides.
Go out pallet arrangement and be made up of support body, pallet conveyor structure, the pallet conveyor structure is positioned at close main frame one side on the support body, adopts double-stranded bar conveying mechanism.
Above-mentioned for pallet arrangement, main frame with to go out the double-stranded bar conveying mechanism of pallet arrangement end to end, be arranged in a linear.
Further describe the utility model below in conjunction with accompanying drawing;
Fig. 1 is the utility model complete machine layout and structural representation;
Fig. 2 is the right view of the utility model main frame;
Supporting plate stress deformation schematic diagram when Fig. 3 is the utility model piling;
Fig. 4 supplies the pallet arrangement front view for the utility model;
Fig. 5 supplies the pallet arrangement vertical view for the utility model;
Fig. 6 goes out the pallet arrangement front view for the utility model;
Fig. 7 goes out the pallet arrangement left view for the utility model;
Fig. 8 is New Zealand's brickmaking machine complete machine layout and structural representation;
Fig. 9 is the vertical view of Fig. 8;
Supporting plate stress deformation schematic diagram when Figure 10 is New Zealand's brickmaking machine piling.
As shown in Figure 1 and Figure 2, the main frame 1 of brickmaking machine, for pallet arrangement 2, going out pallet arrangement 3, to be yi word pattern arranged in a straight line.Main frame 9 is a frame structure, adopts welding fabrication, and double piston-rod cylinder 6 is symmetricly set on the frame both sides, and the two ends up and down of piston rod are threaded with frame.The cylinder body of support 12 left and right sides faces and cylinder 6 is affixed, vibrating motor 14 is installed in mid-stent, patrix 13 is fixed by bolts to support 12 belows, mould 11 is fixed by bolts on the frame under the patrix, patrix by supporting band action up-and-down movement, is made up-down vibration under the driving of vibrating motor under the driving of double piston-rod cylinder.The double piston-rod cylinder that the utility model adopts, can provide guiding for patrix, can provide pressure for patrix again, simultaneously can also provide thrust for the shaped brick demoulding, replace supercharging master cylinder and two demoulding cylinders and the guiding mechanism of import equipment with two double piston-rod cylinders, simplified main machine structure greatly.
Double-stranded bar conveying mechanism 10 is fixed on the frame under the mould 11, shake table 8 is arranged between two parallel chains, two cylinders 7 are housed on the frame of shake table bottom, cylinder piston rod and shake table bottom are fixed, two vibrating motors are housed in the shake table, and shake table can be in vertical reciprocating motion and up-down vibration.
The localization handspike of two adjustable-lengths is equipped with in both sides, above-mentioned support 12 below.Press in the brick process, when patrix moves down when pressing to mould, the through hole that push rod 27 passes mould 11 both sides stretches to shake table 8, and when push rod contacted with shake table, prevention patrix 13 continued to move downward, and has guaranteed the uniformity of shaped brick thickness; In the knockout course, push rod 27 is limiting the distance between patrix 13 and the shake table 8 all the time, and the assurance shaped brick can not be squeezed and damage.
Above-mentioned double-stranded bar conveying mechanism is made up of sprocket wheel, chain, sprocket shaft, bearing block, and bearing block is fixed on the frame, and the sprocket wheel symmetry is installed in the two sprocket shafts outside, chain strip adoption roller chain, and the chain below is provided with guide rail.Double-stranded bar pilled-in selvedge carrying is rotated synchronously, is placed on supporting plate 4 on the double-stranded bar and shaped brick 5 and moves with double-stranded bar and finish conveying function.
Platform 15 is fixed on the frame in mould dead astern, and feeding trolley 16 is placed on the platform 15.Feeding trolley 16 comprises mould brush 17, hopper 18, car body 19 3 parts clearly, hopper 18 places Vehicular body front, at the bottom of no case lid and the case, replace with platform 15 at the bottom of the case, top, car body 19 both sides respectively is equipped with two can be along the roller of 21 rollings of side rails in the frame, and the car body down either side respectively is equipped with two wheels, rear vehicle links to each other with the piston rod of cylinder 20, cylinder 20 is hinged with frame 9 rear portions, and horizontal reciprocating movement before and after feeding trolley is done under air cylinder driven is delivered to mould 11 tops to material from hopper 22 belows.Hopper 22 is fixed on frame 9 tops, and the cylinder 24 that control swing type hopper door is opened is housed on the hopper, and swing type hopper door 23 is hinged with cylinder piston rod.
On the frame 9 of top of the trellis both sides two stingy cylinders 26 are housed, small cylinder piston bar and a swing hook 25 are hinged, and swing hook is suspended on the frame, prop up top of the trellis and are provided with two ring seats that can be hooked by swing hook.Under the driving of little cylinder, can hook or discharge support 12 so that support after work or more during mold exchange safety be fixed on the top position.
Structure such as Fig. 4 for pallet arrangement, shown in Figure 5, support body 31 adopts common angle steel to be welded into frame structure, double-stranded bar conveying mechanism 32 is fixed on the upper left quarter of support body 31, the nylon idler pulley chain of chain strip adoption household electrical appliance assembly line special use, the chain below is provided with guide rail, the supporting plate and the chain that are transferred are rolling friction, fix two in double-stranded bar top symmetry and pleaded plate fin 34, fin 34 exceeds 3.5mm than nylon idler pulley, supporting plate storehouse 33 places double-stranded bar conveying mechanism 32 tops, both sides, supporting plate storehouse breach exceeds 6mm than nylon idler pulley, and Pneumatic manipulator 35 places the left back portion of support body, by steel pipe, the rolling rod 36 that bearing and little axle are formed is distributed in plane on the support body.
Go out structure such as Fig. 6, shown in Figure 7 of pallet arrangement, support body 41 adopts common angle steel to be welded into frame structure, and double-stranded bar conveying mechanism 42 is fixed on the top of support body 41, and chain strip adoption roller chain, double-stranded bar place the bearing block outside.
Control system of the present utility model is made up of pneumatic control system and stored program controlled two parts, all places the main frame outside.Pneumatic control system is made up of magnetic valve, manual air valve, tracheae, joint etc., is used for the control cylinder motion; Stored program controlled is made up of sensor, Programmable Logic Controller, relay, display etc., is used for all mechanism's coordinations of programme-control.
In the brickmaking process, supporting plate 4 has three stands, begins to be parked in the supporting plate storehouse 33, is parked in during brickmaking under the mould 11, and what be parked in out pallet arrangement 3 after the depanning treats the piling position.Three pallet conveyor structures of the utility model design are arranged in a linear, double-stranded bar is end to end, supporting plate is along its length into and out of main frame, stacking machine is held supporting plate width two ends during piling, the supporting plate force-bearing situation is thoroughly improved, theoretical calculate the pallet bending distortion and only be equivalent to originally about 1/30, shaped brick just can not collide mutually like this, as shown in Figure 3.Through verification experimental verification, the supporting plate that adopts the thick homemade ordinary construction steel plate of 4mm to make can satisfy instructions for use fully without heat treatment, and its acquisition expenses is equivalent to 1/4 of import supporting plate, only this item reform, and split run production burden for users can reduce 220,000 yuan.
In sum, the utility model total arrangement is reasonable, and is simple in structure, and relatively import equipment reduces the material requirement to supporting plate significantly, and the number of cylinders of employing is few, is easy to make, cost is low; This equipment brickmaking technology advanced person, the production efficiency height, air consumption is few, and brick making cost is low, good product quality.This machine not only uses to running from equipment making, and integrated cost is low, the economic benefit height, and can realize a complete set of equipment production domesticization, be convenient to penetration and promotion.
Claims (4)
1, the non-evaporating brickmaking machine of a kind of program control vibration extruding one-shot forming, by supplying pallet arrangement, main frame, going out pallet arrangement and control system forms, there is cylinder the front portion that it is characterized in that main frame, support, mould, shake table and pallet conveyor structure, there is hopper at the rear portion of frame, platform and feeding trolley, wherein, the double piston-rod cylinder is vertically set on the frame front both sides, two ends and frame are fixed about the double piston-rod, support is between two cylinders, the cylinder body of support two sides and double piston-rod cylinder is affixed, mid-stent is equipped with vibrating motor, and the support bottom is fixed with patrix; Mould is positioned under the patrix, and affixed with frame, and the pallet conveyor structure is fixed on the frame of mould below, is double-stranded bar conveying mechanism; Shake table is arranged between two parallel chains of conveying mechanism, in the shake table casing vibrating motor is housed, and the shake table bottom fixes with the cylinder piston rod that is installed on the gantry base; The hopper below at frame rear portion is provided with platform, and feeding trolley places on the platform, and its position is corresponding with mould, and the dolly rear side is hinged with the lateral cylinder piston rod that is arranged on the frame rear portion, and the cylinder that control swing type hopper door is opened is housed on the hopper;
Form by support body, pallet conveyor structure, supporting plate storehouse, manipulator, rolling rod for pallet arrangement, the pallet conveyor structure is positioned on the support body near main frame one side, adopt double-stranded bar conveying mechanism, chain top is symmetrically fixed with two and pleads the plate fin, the supporting plate lab setting is in the conveying mechanism top, bottom, its left and right sides is provided with the breach of releasing for a supporting plate, and Pneumatic manipulator is positioned at supporting plate storehouse one side, and the rod that rolls is distributed on plane on the support body of conveying mechanism both sides;
Go out pallet arrangement and be made up of support body, pallet conveyor structure, the pallet conveyor structure is positioned at close main frame one side on the support body, adopts double-stranded bar conveying mechanism;
Above-mentioned for pallet arrangement, main frame with to go out the double-stranded bar conveying mechanism of pallet arrangement end to end, be arranged in a linear.
2, the non-evaporating brickmaking machine of program control vibration extruding one-shot forming according to claim 1 is characterized in that both sides, above-mentioned support below are equipped with the localization handspike of two adjustable-lengths.
3, the non-evaporating brickmaking machine of program control vibration extruding one-shot forming according to claim 1, it is characterized in that above-mentioned double-stranded bar conveying mechanism is made up of sprocket wheel, chain, sprocket shaft, bearing block, bearing block is fixed on the frame, the sprocket wheel symmetry is installed in the two sprocket shafts outside, chain strip adoption roller chain, the chain below is provided with guide rail.
4, the non-evaporating brickmaking machine of one-shot forming is pushed in program control vibration according to claim 3, it is characterized in that the chain strip adoption nylon idler pulley chain of above-mentioned double-stranded bar conveying mechanism, and the chain below is provided with guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99219348 CN2380368Y (en) | 1999-08-20 | 1999-08-20 | Programme-controlled vibration-extrusion once-forming steaming-free brick press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99219348 CN2380368Y (en) | 1999-08-20 | 1999-08-20 | Programme-controlled vibration-extrusion once-forming steaming-free brick press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2380368Y true CN2380368Y (en) | 2000-05-31 |
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ID=34010294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 99219348 Expired - Fee Related CN2380368Y (en) | 1999-08-20 | 1999-08-20 | Programme-controlled vibration-extrusion once-forming steaming-free brick press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2380368Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100411837C (en) * | 2004-03-20 | 2008-08-20 | 王辉 | Hydraulic alien frequency excitation resultant force forming machine |
| CN102581931A (en) * | 2012-03-23 | 2012-07-18 | 山东高唐华通液压机械有限公司 | Automatic plate loader device of concrete block forming machine |
| CN106182347A (en) * | 2016-08-19 | 2016-12-07 | 中建八局第二建设有限公司 | Rapid construction block building machine |
| CN107932714A (en) * | 2017-12-29 | 2018-04-20 | 永仁共创锌业有限公司 | A kind of full-automation brick production line |
| CN111267205A (en) * | 2020-03-12 | 2020-06-12 | 张茂排 | Method for manufacturing building material brick by recycling tailing slag |
-
1999
- 1999-08-20 CN CN 99219348 patent/CN2380368Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100411837C (en) * | 2004-03-20 | 2008-08-20 | 王辉 | Hydraulic alien frequency excitation resultant force forming machine |
| CN102581931A (en) * | 2012-03-23 | 2012-07-18 | 山东高唐华通液压机械有限公司 | Automatic plate loader device of concrete block forming machine |
| CN106182347A (en) * | 2016-08-19 | 2016-12-07 | 中建八局第二建设有限公司 | Rapid construction block building machine |
| CN107932714A (en) * | 2017-12-29 | 2018-04-20 | 永仁共创锌业有限公司 | A kind of full-automation brick production line |
| CN111267205A (en) * | 2020-03-12 | 2020-06-12 | 张茂排 | Method for manufacturing building material brick by recycling tailing slag |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |