Combined microwave tobacco remoistening, dryer
The utility model relates to tobacco moisture regain and drying plant, and concrete is a kind of combined microwave tobacco remoistening, dryer.
In most of the cases, tobacco moisture regain or drying plant all adopt the Steam Heating mode, and be various in style, function singleness, and equipment volume is big, complex structure, cost are higher.The equipment operation energy consumption is big, is not easy to maintenance.And moisture regain formula drying course is not easy to control, the difficult grasp of moisture regain or drying effect.
The purpose of this utility model provides a kind of combined microwave tobacco remoistening, dryer, and it can be used for the tobacco moisture regain, also can be used for the tobacco oven dry, but the use of its unit, but also the multimachine series combination is used.Equipment volume is little, and temperature and humidity is easy to control, consume energy low, versatility good, maintenance makes things convenient for.
The purpose of this utility model is achieved in that
Combined microwave tobacco remoistening, dryer, its every unit mainly is made up of support, heater block, transfer member, exhaust component and control circuit, it is characterized in that:
The main body of support is the cuboid shell of a sealing, be obliquely installed on low early and high after supporting leg, the end face of the shell low side end is provided with an inlet tube, the top of this inlet tube is equipped with a dense block, under the outlet of the bottom surface of the high-end end of shell, another dense block is installed, described dense block is made of housing and revolving fragment, this revolving fragment is the blade that is equally spaced that is contained on the rotating shaft, be placed in the housing of cylindrical cavity, the upper and lower mouth of this housing is useful on the flange connecting limit, and described rotating shaft is by being contained in outer motor---the reductor transmission of housing;
Heater block is a microwave generator, is contained in the grid-like resonator on the support inclination outer casing top surface by the plurality of magnetic keyholed back plate to constitute, and the quantity of this magnetron can increase, subtract;
Transfer member is that a chain transmits row's net, form by transmission chain and transfer plate, be installed in the closed inner chamber of support shell, this transmission chain is the coarse pitch chain that is contained on the master and slave sprocket wheel, between left and right chain, be connected with some transfer plates, this chain is end to end to unroll circlewise, and the driving wheel of this sprocket wheel is by being contained in outer motor---the reductor transmission of shell;
Exhaust component is made up of blower fan and discharge duct, and this discharge duct one end is communicated in the tube wall of the inlet tube of shell front end, and end connects the import of blower fan in addition.
Be distributed with regularly arranged a plurality of through holes on the transfer plate of described conveyer.
Described unit can use by separate unit, also can use by many unit tandem compounds, its tandem compound mode is: the inlet tube on the one unit shell low side end end face of back connects the dense block that the outlet of the high-end end of last unit shell bottom surface is installed down with flange, the discharge duct of the exhaust component of each unit connects the air inlet pipe of same blower fan, single transmission of decelerator that the motor that the motor of the transmission transfer member sprocket wheel of described each unit and transmission seal are locked rotating shaft can be same motor---collective's transmission of reductor also can be a multiple electric motors---.
The utility model has following actively useful effect:
1. this machine employing heating using microwave is thermal source, by the quantity (or quantity of the magnetron of change energising) of adjusting magnetron in the microwave cavity, transmit net row's eyelet, the ventilation of discharge duct, can appropriate combination become bringing-up section, soaking zone, cooling section, oven dry section, moisture regain section; The equipment that forms with above-mentioned active section appropriate combination can be finished moisture regain of tobacco or oven dry are handled, a tractor serves several purposes, and versatility is good, and interchangeability is good.
2. this machine adopts heating using microwave, has the higher thermal efficiency, and good sterilizing ability is arranged, and energy consumption is low.
3. this body is long-pending little, floor space is little, cost is low.
4. simple in structure, easy to operate, easy-maintaining maintenance.The course of work is easy to control, obtains desirable oven dry or moisture regain effect easily.
Now in conjunction with the accompanying drawings:
Fig. 1 is the construction profile sketch of the utility model one unit (active section);
Fig. 2 is the structural representation of dense block among Fig. 1;
Fig. 3 is the structural representation that chain transmits net row among Fig. 1;
Fig. 4 is the structural representation of multimachine tandem compound of the present utility model.
Accompanying drawing number:
1. microwave cavity 2. chains transmit net row 3. dense blocks
4. discharge duct 5. shells 6. transmission chains
7. track 8. transfer plates 9. housings
10. blade 11. supporting legs 12. inlet tubes
(13. transfer plate) through hole
Below in conjunction with accompanying drawing embodiment of the present utility model is further described.With reference to Fig. 1, it is by microwave cavity 1, and chain transmits net row 2, dense block 3, and discharge duct 4 grades are formed an active section (unit).One or several active sections (unit) are end to end has just formed the equipment that complete being used to dried or heated.
The power of this machine is motor, and heating power is microwave generator, and its control circuit is a prior art.
Microwave cavity 1 is the heater block of active section, and internal arrangement the magnetron of some, by launched microwave, provides heat energy.The quantity of configuration magnetron is by active section job specification of living in and need add the heat decision.
Chain transmits net row 2 to be made up of shell 5, transmission chain 6, track 7, transfer plate 8 etc., and it is moving not stop transport under reductor drives, and bears tobacco and carries task.Transfer plate 8 has two kinds of principal modes, and is with holes and not with holes.Transfer plate 8 with holes is mainly used in cooling section and oven dry section, and transfer plate 8 not with holes is mainly used in bringing-up section, soaking zone and moisture regain section.
Dense block 3 is mainly by housing 9, and blade 10 is formed.Blade 10 does not stop rotation in housing 9 under reductor drives.It mainly acts on: 1. loose tobacco.Tobacco is every just can to obtain once inside out and loose through a dense block 3, so that better got damp again or drying effect; 2. organize every microwave, prevent that microwave from outwards or to neighbour's active section leaking; 3. organize every air, make each active section obtain independently ventilated environment.
Discharge duct 4 provides negative pressure to each active section, combustion gas under the blower fan effect of (accompanying drawing does not show).On discharge duct 4, volume adjusting apparatus is installed, to control the ventilation of each active section.Oven dry section and cooling section need provide big ventilation to discharge hot-air and the humid air in the active section.Bringing-up section, soaking zone and moisture regain section only need to keep a negative pressure in active section, make that damp-heat air is unlikely to escape.
Different active sections adopts different intake methods, and bringing-up section, soaking zone and moisture regain section can not established air inlet pipeline.Cooling section can directly air inlet from air.The oven dry section can utilize the hot-air that the magnetron heat radiation is obtained to carry out air feed.
The critical piece of each active section is essentially identical, and heating power configuration, draft type, transfer plate form have determined the effect of active section: bringing-up section disposes a fairly large number of magnetron, adopts transfer plate not with holes to form the draft type of no air inlet.The moisture regain section is that with the difference of bringing-up section tobacco added atomized water before entering bringing-up section.The difference of soaking zone and bringing-up section is to dispose the negligible amounts of magnetron.The a spot of magnetron of oven dry section configuration to replenish the thermal loss of tobacco, adopts transfer plate form with holes, needs bigger ventilation.Cooling section need not dispose magnetron, adopts transfer plate form with holes, needs bigger ventilation.
A typical drying plant is combination like this: bringing-up section+oven dry section+cooling section.A typical moisture regain equipment is combination like this: moisture regain section+soaking zone.According to the actual conditions needs, can increase the progression of a certain active section, as secondary heating, secondary moisture regain, also can make an active section play two active sections.As strengthen the power configuration of drying section, just formed the heating, drying section.Tobacco is through heating, dried, cool off, reached the purpose of removing excessive moisture in the tobacco in drying plant.In moisture regain equipment, tobacco has reached the raising moisture content through moisture regain, insulation, improves the purpose of temperature.Drying plant and moisture regain equipment also can be combined in together, form oven dry one moisture regain equipment, and according to the production capacity difference, oven dry or moisture regain equipment can be made into the series of products of different length, width.