The automobile hydraulic ABS (Anti-lock Braking System)
The utility model is relevant with vehicle braking device, and is especially relevant with the automobile anti-lock braking brake equipment with hydraulic braking.
Existing automobile hydraulic ABS (Anti-lock Braking System) is mainly formed with wheel speed sensor, controller and regulating control.Because its complex structure, cost height, install and use inconvenience, reliability low, its use is affected.Main crux is: (1) wheel speed sensor is contained on the wheel, and its pulse ring will be packed on the wheel hub, and sensor head will be contained on the axle housing, and between the two appropriate a. g. will be arranged.Difficulty not only is installed, and the fault rate height.Data shows according to statistics, and the fault rate of sensor is 30-50%; And maintenance difficulty, time-consuming.(2) pressure regulator all is that (propulsion source herein is not meant the power supply used of power supply magnet valve for the pressure regulator in dynamic source, and be meant the dump pump and the motor of reverse-flow type pressure regulator, or the motor of positive displacement pressure regulator), complex structure, the cost height, the moving pedal pulse of anti-lock braking system(ABS) work schedule is serious.(3) controller is placed in the operator's compartment, and easy electromagnetic wave interference is quite serious to spark ignition engine especially.Growing the not only interference of easy electromagnetic wave, and easy et out of order (4) three big parts packing, the cable between them more.
The purpose of this utility model provides the automobile hydraulic ABS (Anti-lock Braking System) of a kind of simple in structure, easy for installation, reliable operation, with low cost, easy access.
The utility model is achieved in that
The utility model wheel speed sensors 1 is made up of pulse ring and sensor head, pulse ring and transmission shaft be connected or be installed in automobile main reducer gear 2 near, between pulse ring and sensor head from a. g., the transmission cable of sensor 1 is connected with controller 3, pressure regulator is made up of valve body and electromagnetic valve, the transmission cable of controller 3 is connected with electromagnetic valve, sends the instruction of closing or opening valve body pressure oil passage to electromagnetic valve, and the pressure oil passage is connected with wheel cylinder 6.
The transmission cable of the utility model sensor 1 is connected with the amplifying circuit of controller 3, the output of amplifying circuit is connected with micro controller system, the output of micro controller system is connected with driving circuit, and one tunnel output of micro controller system connects light-emitting diode display 8, and the output of actuator connects the electromagnetic valve of regulating control 4.
Central aisle 12 1 ends of the spool 11 of the normally closed throttle solenoid valve 10 of pressure regulator 4 lead to fuel feed hole 13, the other end is through the chamber 15 at armature 14 places, spool side chamber 16, passage 17 is connected oilhole 19 with the pressure electromagnetic valve 18 of often starting discharging, oilhole 19 connects wheel cylinder 6, oilhole 13 connects master cylinder 5, the spool 13 of electromagnetic valve 18 has torus section 20, logical and the accumulator 22 bonded assembly chambeies 23 of its central aisle 21 1 ends, the other end is by the chamber 25 at armature 24 places, side chamber 26 T-Ring shape passage 20 and oilholes 19, the piston 27 of accumulator 22 are positioned at plug chamber 28, are connected with screw plug 30 by spring 29.Between spool 11,31 and the chamber that cooperates lip-type seal circle 32 is arranged, seal ring 32 is garden platform shape center mating holes 33 and annular lip 34.
In the shell 40 of wheel speed sensors 1 permanent magnet 36 is arranged, coil 37, iron core 38 has a. g. 39 between iron core 38 and the gear 2, and coil 37 is connected with controller by cable 35.
Controller 3 is positioned on the housing of regulating control 4, by Connector Clip and regulating control 4, and telltale 8, sensor 1 is connected with power supply.
The utility model regulating control 4 and controller 3 be installed on automobile rear apart from 2 meters of controlled wheels with on the interior car chassis.
The utility model is simple in structure, and volume is little, and is easy for installation.Regulating control has high-frequency, high workload pressure, small size, the advantage that noise is little, not needing dump pump and motor to carry out return pressure regulates, electromagnetic valve core adopts the sealing of lip circle, when brake system loads (oil pressure rising), lip type circle lip is close to the valve body hole wall and is sealed, when brake system unloads (oil pressure decline), oil in wheel cylinder and the accumulator refluxes under spring and master cylinder adsorption, the lip type circle lip of electromagnetic valve core is received rapidly and disturbed oil return, plays unidirectional conducting effect, and is simple in structure, compactness, low cost of manufacture.Regulating control and controller are integrated and are installed in automobile rear near on the cross member of frame or longeron of trailing wheel, can shorten the lead of wheel speed sensors to electronic controller.Because electronic controller away from engine ignition line and electrical generator, can prevent electromagnetic interference effectively.Since sensor, pressure regulator, telltale, power supplys etc. link to each other with controller by Connector Clip, have omitted many unnecessary connecting cables, have reduced electromagnetic interference, and the reliability of whole device is increased.
Sensor obtains impulse singla from the driven tooth gear teeth position of self-propelled vehicle main reduction gear and send the micro controller system of controller to carry out computing, data handing and judgement, the opening and closing of controlled adjuster oilhole can realize pressurization, thereby pressurize or decompression make wheel in the unlikely locking of when brake.
Following is accompanying drawing of the present utility model:
Fig. 1 is integral structure figure of the present utility model.
Fig. 2 is controller structure figure.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is lip-type seal coil structures figure.
Fig. 5 is the left view of Fig. 4.
Fig. 6 is sensor construction figure.
Fig. 7 is a frame principle figure.
Fig. 8 is schematic circuit diagram.
Following is embodiment of the present utility model:
The sensor 1 of measuring the wheel movement state parameter is delivered to controller 3 again from main reduction gear gear 2 (or be installed on the transmission shaft pulse ring) pickoff signals, sends instruction by controller, carries out regulating control by the brake-pressure of 4 pairs of wheel cylinders 6 of pressure regulator.
Sensor 1 is made up of pulse ring and sensor head, and its principle of work is an electromagnetic induction principle.Sensor head and vehicle frame (or axle housing) connect together, and pulse ring and transmission shaft are affixed, rotate together, and pulse ring and sensor head be direct contact not, and a. g. of certain sky is arranged.Sensor is by permanent magnet 36, iron core 38, compositions such as coil 37 and transmission cable 35 and shell 40.Sensor 1 is easy for installation, is convenient to check, and is easy to use.
The operating characteristic of sensor is as follows:
(1) working temperature range :-40~180 ℃.
(2) a. g.: 1.5 ± 0.5mm.
(3) output characteristic: transfer when being 38 ± 2rpm, output voltage is no less than 0.45V, and when rotating speed was 1560 ± 50rpm, output voltage was no less than 2.00V.
(4) coil: 0.06 * 8000~0.06 * 15000 (circles)
(5) surface magnetic flux: be no less than 100GS.
Signal of sensor is given micro controller system after amplifying, micro controller system is by the state of driving circuit controlled adjuster, and the normal operation of micro controller system is monitored by watchdog circuit, and state of the system and fault are shown by telltale, displaing yellow when the speed of a motor vehicle is lower than 10Km/h; Be higher than 10Km/h and show when working properly green; The redness of display flashing when mals such as sensor, regulating control, controller circuitry.
Controller is contained in the sealed box that links together with pressure regulator, link to each other with sensor, pressure regulator, telltale, power supply etc. by connector, saved many unnecessary connecting cables, reduced electromagnetic interference, the reliability of total system is increased.
Pressure regulator mainly by valve body, the electromagnetic valve 15 that dams, unload pressure electromagnetic valve 18, accumulator 22, compositions such as a plurality of seal rings, lip-type packing 32.Import I links to each other with master cylinder, and outlet II links to each other with wheel cylinder.Pressure regulator can be realized the regulating control of supercharging, pressurize, decompression according to the instruction of controller to wheel cylinder.After signal via controller that sensor picks up was analyzed, if when deceleration/decel or slip rate are excessive, then the command pressure regulating control reduced pressure of wheel braking cylinder; When deceleration/decel or slip rate were too small, then the command pressure regulating control increased pressure of wheel braking cylinder; When deceleration/decel or slip rate were moderate, then the command pressure regulating control remained unchanged pressure of wheel braking cylinder.Keep wheel to be in best state of kinematic motion.This regulating control is swift in response, and gain is reasonable, and the two mates desirable.
Under normal conditions, electromagnetic valve 15 no powers that dam are in opening, unload pressure electromagnetic valve 18 no powers and are in closed condition, and unblocked to the passage of outlet II by import I, the pressure of wheel cylinder can rise with the pressure of master cylinder, is referred to as the pressure boost state.
Electromagnetic valve 15 energisings of damming are in closed condition, unload pressure electromagnetic valve 18 no powers and are in closed condition, and the passage of wheel cylinder and master cylinder is cut off, and pressure of wheel braking cylinder is in the state that remains unchanged.
The electromagnetic valve that dams is in closed condition, and the passage of wheel cylinder and master cylinder is cut off, and unloads the pressure electromagnetic valve energising and is in unlatching, and the high hydraulic brake fluid of wheel cylinder enters accumulator by unloading oilhole, and pressure of wheel braking cylinder descends, and is referred to as to reduce pressure state.
The effect of accumulator 22 and lip type circle 32, design is unique, has replaced the function of existing pressure regulator propulsion source.
When master cylinder pressure was higher than pressure of wheel braking cylinder, lip die cavity circle 32 all sealed, otherwise the effect of fast pressure relief is arranged, and when this had just kept loosen the brake, the rapid reduction of pressure of wheel braking cylinder significantly reduced the time of loosening of service brake.
Control program to pressure regulator, sensor and controller carries out certain design adjustment, and the utility model is applicable to the hydraulic brake system of various different automobiles.
Signal amplification circuit is by op amp IC2, and IC3 constitutes, and driving circuit is managed U2 by VMOS, and U3 constitutes.
The pickoff signals input micro controller system IC1 (CIW53-1) of wheel speed sensors 1; outputing to op amp J3 after the micro controller system calculation process amplifies; be input to op amp I2 after the field effect transistor U1 shaping; IC3; amplifying signal is input to micro controller system IC1 and outputs to power amplifier U2 again, and the U3 rate of doing work is amplified, and J1 is passed through in the output of power amplifier; the J2 op amp connects the normally closed electromagnetic valve and the pressure electromagnetic valve of often starting discharging of damming, and ic chip 4 is the voltage protection circuit of controller.