CN2233793Y - Rolling wheel device of double-purpose moulding machine for corrugated plate and thermal-insulated corrugated plate - Google Patents
Rolling wheel device of double-purpose moulding machine for corrugated plate and thermal-insulated corrugated plate Download PDFInfo
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- CN2233793Y CN2233793Y CN 95224229 CN95224229U CN2233793Y CN 2233793 Y CN2233793 Y CN 2233793Y CN 95224229 CN95224229 CN 95224229 CN 95224229 U CN95224229 U CN 95224229U CN 2233793 Y CN2233793 Y CN 2233793Y
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Abstract
The utility model relates to a rolling wheel device for a molding machine with double purposes of a corrugated plate and a thermal insulation corrugated plate. The rolling wheel device is composed of a plurality of rolling wheel groups with different shapes. When a metal plate body enters the rolling wheel device of the molding machine, a common metal plate body or the metal plate body with thermal insulation cotton can be rolled and pressed in smooth; so the forms of the corrugated plate and the thermal insulation corrugated plate are formed, and the good smooth effect in geometric space which can be obtained by both the corrugated plate and the thermal insulation corrugated plate which are formed by rolling and forming is achieved.
Description
The utility model relates to the roller devices of a kind of corrugated plating and heat insulation corrugated plating double-purpose make-up machine.
The application of construction material now, on material was taken, the employed brick and tile form of the outdated building of being different from over was especially with regard to the corrugated plating of being laid on the roof, at a tremendous pace especially.Such as general moulding corrugated plating, or the corrugated plating with heat-insulating, fire-preventing usefulness all can be laid use via the roll forming of machine.Please cooperate referring to Figure 26, shown in Figure 27, it is the most common moulding corrugated plating 60 forms that arrive now, and it is an applied metal plate body 61, via roller set 70 roll extrusion of corrugated plating make-up machine, formation has the moulding of a plurality of parallel grooves 62, and this can reach for the most easy forming technique.In general, aspect the flatness of geometric space, all can grasp in suitable degree after its moulding.Even metal plate 61 distinctive material behaviors, when flexural deformation, the warping phenomenon that may cause, and the folding line depth of each groove 62 flanging, all can be on the corrugated plating make-up machine adjustment of appropriateness, form suitable bending after making it via roll forming, to obtain preferable flatness, in order to laying the use of assembling, this for present stage forming technique can reach.
See again shown in Figure 27 that this roller set 70 is that the many groups wheels via upper roller 71, bottom roller 73 combine.Wherein, form in the upper roller 71 and contain the groove 72 that both sides are relative inclined-plane, 73 of bottom rollers form corresponding dome 74, and they relatively rotate, and metal plate 61 is rolled into moulding corrugated plating 60.Yet, if lay one deck heat insulation foam in metal plate 61 bottoms, again through planting roller set 70 rolls forming thus, it is the phenomenon that the center of circle is bent upwards perk that corrugated plating after its moulding can form with the corrugated plating middle part in the two side ends of full wafer corrugated plating, form after its roll forming as shown in figure 28, for this kind phenomenon, usually manufacturing industry thinks that all the metal plate 61 via rolling and processing just has the phenomenon generation of this kind bending originally, therefore, in the process of adjusting processing, all only terminate at last, bottom roller 71,73 spacing is adjusted, and makes the folding line of its roll forming, form the different difference of the depth, attempt to change this phenomenon.Yet:
This kind method of adjustment still can't change contain heat insulation foam corrugated plating at two ends the formed phenomenon that is bent upwards, for this reason, industry is when laying construction, only crooked corrugated plating two side ends is locked back with screw, this one processes form improperly, often causes direct influence for construction quality.For example: width was difficult for grasping when bending deformation quantity was big, and influence the levels of precision of laying between each corrugated plating, or construction is finished after by the use of a period of time, find that just corrugated plating is under the stress effect, the phenomenon of crooked perk when replying original moulding again causes each corrugated plating to form bad situation such as space at seam crossing and generates.
In fact, after laying heat insulation foam on the metal plate, the variation of the existing certain degree of its original metal material characteristic, it is not only different on diastrophic degree, and all forms great difference with original simple metal plate in formed flexural stress, bending moment.Therefore, contain the corrugated plating of heat insulation foam, can't obtain desired flatness really with the forming technique manufacturing of making the common metal corrugated plating.
Main purpose of the present utility model is: the roller devices that a kind of corrugated plating and heat insulation corrugated plating double-purpose make-up machine are provided, make the heat insulation foam of unlike material, difference on degree of crook minimizes, even not influenced by it, reach the metal plate that roll extrusion contains heat insulation foam, can obtain the heat insulation corrugated plating that has more smooth effect to the space, it can the general metal corrugated plate of roll extrusion, the metal plate that can also roll extrusion contains heat insulation foam, obtain planarization excellent to the geometric space, reach corrugated plating and can be convenient to the accurately best application target of construction.
The purpose of this utility model is achieved through the following technical solutions: the roller devices of a kind of corrugated plating and heat insulation corrugated plating double-purpose make-up machine, this roller devices is to form different configurations with a plurality of upper and lower roller set, cooperate set transmission system in the pedestal, and can be with the roll forming in addition of the metal plate on the feedstock supply unit, fixed length via cutting means cuts formation corrugated plating or heat insulation corrugated plating again, wherein:
First group of roller, second group of roller, the 3rd group of roller, the 4th group of roller are respectively at being provided with breast wheel in the upper roller group, the wheel of each group bottom roller puts the dome that is respectively equipped with relative position, breast wheel is provided with groove, dome is rolled into groove with top end face, and along with the degree of depth of each group groove is deepened gradually, and the dome of each group also increases relatively;
Be respectively equipped with breast wheel in the upper roller group of the 5th group of roller, the 6th group of roller, the 7th group of roller, the 8th group of roller, the breast wheel both sides are respectively equipped with the flank roller, form scalene cone on the flank roller towards the outside, the other adjacent side that continues of scalene cone, be respectively equipped with corresponding dome, flank dome in each group bottom roller, dome forms the state of roll extrusion with groove set on top end face and the breast wheel, the flank dome is then with the adjacent side of top end face roll extrusion, along with the change of the adjacent side external diameter of each group scalene cone, each group flank dome also increases relatively;
The 9th group of roller, the tenth group of roller, the 11 group of roller, be respectively equipped with breast wheel in the upper roller group of the 12 group of roller, the flank roller is established in both sides, be provided with groove in the flank roller, the adjacent side of groove is provided with the scalene cone of inclination, be respectively equipped with corresponding dome in the bottom roller of each group, the flank dome, and the wheel cover of the not equal altitude of the metamorphosis formation of cooperation flank roller, dome, the flank dome forms the form that roll extrusion contacts with top end face with the groove of breast wheel and flank roller, and the wheel cover reduces gradually along with the variation of the scalene cone inclination degree of being of different group rollers;
The 13 group of roller, the 14 group of roller, the 15 group of roller, be respectively equipped with the breast wheel of suitable size in the upper roller of the 16 group of roller, the flank roller, end limit roller, form with respect to the upper roller group, in the bottom roller of each group, form corresponding dome, the flank dome, end limit dome, each dome, the flank dome, end limit dome is with top end face and breast wheel, the flank roller, the groove of end limit roller forms the form of roll extrusion, wherein, the groove of the breast wheel of each group and flank wheel is contour form, groove set in the roller of end limit is then along with each group is deepened gradually, and the end limit dome of each group is also along with increasing relatively gradually;
Be provided with a plurality of equidistant rollers arranged side by side that are arranged in parallel in the upper roller group of the 17 group of roller, the position, intermediate portion forms arc groove, arc groove extends out the flank conical surface of the shoulder conical surface and adjacency to both sides, then is provided with the dome of correspondence position in the bottom roller, and the dome both sides form the inclined-plane;
Two side joints of upper roller group are established end limit roller, roller continues, the middle part of end limit roller forms plane groove, extend outward the shoulder conical surface and the flank conical surface in abutting connection with both sides, its corresponding bottom roller side is provided with end limit cam, end cam middle part, limit forms the flat-top dome, the flat-top dome extends out the less cylinder of external diameter to both sides, and its adjoiner forms the little fillet of shoulder, and the cylinder outside forms the inclined-plane;
The continue middle part of roller forms plane groove, plane groove is provided with the deep layer shoulder conical surface towards wheels side arranged side by side, the bottom roller place of its correspondence position forms the cam that continues, form the wide cut dome on it, and the adjoiner towards dome forms deep layer shoulder, inclined-plane, and the end in addition of wide cut dome is provided with the wheel cover;
In the upper roller group of the 18 group of roller, be provided with a plurality of equidistant rollers arranged side by side, arbitrary roller arranged side by side both sides all are provided with the ditch grooved roller, and ditch grooved roller middle part forms the groove of proper width, and the groove both sides form chimb;
The both sides of upper roller group are provided with end limit roller, roller continues, with be provided with cam arranged side by side, grooved cam, end limit cam in the corresponding bottom roller of upper roller group, cam continues, wherein, form the bigger dome of external diameter on the cam side by side, and the less cambered surface awl post of both sides external diameter, end cam both sides, limit form the less cylinder of external diameter, and formed dome both sides form cambered surface awl post and cylinder respectively on the cam that continues, and the cylinder side is in abutting connection with the wheel cover;
Roll extrusion contact-making surface side in each roller set of 18 groups of rollers of first group of roller to the, formation can ccontaining heat insulation foam free clearance, the feasible metal plate that is equipped with heat insulation foam, can stretch to the side gap location at the stressed roll extrusion of heat insulation foam position, and the difference of unlike material heat insulation foam on degree of crook can be minimized, not influenced by it, and each contact point is all at the bending place application of force of metal plate in the process of roll extrusion, can make heat insulation foam more docile be attached to metal plate, produce several and close in the space, more smooth heat insulation corrugated plating form.
In the roller devices of aforesaid corrugated plating and heat insulation corrugated plating double-purpose make-up machine, this moulding corrugated plating is the form that is equipped with heat insulation foam in the metal plate lower end, be arranged at feedstock supply unit, and feedstock supply unit is sent into roll forming in addition in the roller set of rolling device thus.
The roller devices of a kind of corrugated plating and heat insulation corrugated plating double-purpose make-up machine, this roller devices forms different configurations with a plurality of upper and lower roller set, cooperate set transmission system in the pedestal, and can be with the roll forming in addition of the metal plate on the feedstock supply unit, fixed length via cutting means cuts formation corrugated plating or heat insulation corrugated plating again, wherein:
First group of roller, second group of roller, the 3rd group of roller, the 4th group of roller are respectively at being provided with breast wheel in the upper roller group, the wheel of each group bottom roller puts the dome that is respectively equipped with relative position, breast wheel is provided with groove, dome is rolled into groove with top end face, and along with the degree of depth of each group groove is deepened gradually, and the dome of each group also increases relatively;
Be respectively equipped with breast wheel in the upper roller group of the 5th group of roller, the 6th group of roller, the 7th group of roller, the 8th group of roller, the breast wheel both sides are respectively equipped with the flank roller, form scalene cone on the flank roller towards the outside, the other adjacent side that continues of scalene cone, be respectively equipped with corresponding dome, flank dome in each group bottom roller, dome forms the state of roll extrusion with groove set on top end face and the breast wheel, the flank dome is then with the adjacent side of top end face roll extrusion, along with the change of the adjacent side external diameter of each group scalene cone, each group flank dome also increases relatively;
The 9th group of roller, the tenth group of roller, the 11 group of roller, be respectively equipped with breast wheel in the upper roller group of the 12 group of roller, the flank roller is established in both sides, be provided with groove in the flank roller, the adjacent side of groove is provided with the scalene cone of inclination, be respectively equipped with corresponding dome in the bottom roller of each group, the flank dome, and the wheel cover of the not equal altitude of the metamorphosis formation of cooperation flank roller, dome, the flank dome forms the form that roll extrusion contacts with top end face with the groove of breast wheel and flank roller, and the wheel cover reduces gradually along with the variation of the scalene cone inclination degree of being of different group rollers;
The 13 group of roller, the 14 group of roller, the 15 group of roller, be respectively equipped with the breast wheel of suitable size in the upper roller of the 16 group of roller, the flank roller, end limit roller, form with respect to the upper roller group, in the bottom roller of each group, form corresponding dome, the flank dome, end limit dome, each dome, the flank dome, end limit dome is with top end face and breast wheel, the flank roller, the groove of end limit roller forms the form of roll extrusion, wherein, the groove of the breast wheel of each group and flank wheel is contour form, groove set in the roller of end limit is then along with each group is deepened gradually, and the end limit dome of each group is also along with increasing relatively gradually;
Be provided with a plurality of equidistant rollers arranged side by side that are arranged in parallel in the upper roller group of the 17 group of roller, the position, intermediate portion forms arc groove, arc groove extends out the flank conical surface of the shoulder conical surface and adjacency to both sides, then is provided with the dome of correspondence position in the bottom roller, and the dome both sides form the inclined-plane;
Two side joints of upper roller group are established end limit roller, roller continues, the middle part of end limit roller forms plane groove, extend outward the shoulder conical surface and the flank conical surface in abutting connection with both sides, its corresponding bottom roller side is provided with end limit cam, end cam middle part, limit forms the flat-top dome, the flat-top dome extends out the less cylinder of external diameter to both sides, and its adjoiner forms the little fillet of shoulder, and the cylinder outside forms the inclined-plane;
The continue middle part of roller forms plane groove, plane groove is provided with the deep layer shoulder conical surface towards wheels side arranged side by side, the bottom roller place of its correspondence position forms the cam that continues, form the wide cut dome on it, and the adjoiner towards dome forms deep layer shoulder, inclined-plane, and the end in addition of wide cut dome is provided with the wheel cover;
In the upper roller group of the 18 group of roller, be provided with a plurality of equidistant rollers arranged side by side, arbitrary roller arranged side by side both sides all are provided with the ditch grooved roller, and ditch grooved roller middle part forms the groove of proper width, and the groove both sides form chimb;
The both sides of upper roller group are provided with end limit roller, roller continues, with be provided with cam arranged side by side, grooved cam, end limit cam in the corresponding bottom roller of upper roller group, cam continues, wherein, form the bigger dome of external diameter on the cam side by side, and the less cambered surface awl post of both sides external diameter, end cam both sides, limit form the less cylinder of external diameter, and formed dome both sides form cambered surface awl post and cylinder respectively on the cam that continues, and the cylinder side is in abutting connection with the wheel cover;
In the upper roller group of the 19 group of roller, be provided with a plurality of equidistant rollers arranged side by side, the roller both sides all are provided with the ditch grooved roller side by side, and in both sides the end limit roller and the roller that continues are set;
Ditch grooved roller both sides form the bevelled edge of oblique downside laterally, and continuing roller outside formation wide cut hypotenuse, be provided with a plurality of cams arranged side by side, grooved cam, end limit cam in its corresponding bottom roller, cam continues, but and form driving fit in the bevelled edge of ditch grooved roller in grooved cam in abutting connection with both sides, and the cam outside of continuing is provided with the wide cut hypotenuse with respect to the roller that continues;
In the upper roller group of the 20 group of roller, be provided with a plurality of equidistant rollers arranged side by side, and the end limit roller of both sides, roller continues, the roller side that continues is provided with the wide cut hypotenuse, bottom roller is provided with the wheel cover corresponding to roller place arranged side by side, the auxiliary wheel cover, form a small diameter drop between the two at the junction surface, this is on one, the bottom roller group is for the corrugated plating of metal plate institute roll forming, just in time prop up convex cell body both sides in metal plate, and corresponding end limit cam, and contain the cam that continues of wide cut hypotenuse, then form the form of connecting airtight the applying roll extrusion once more, make the end limit tongue of metal plate both sides and the tongue that continues, obtained bending roll extrusion once more, form more smooth corrugated plating form.
The utlity model has following characteristics:
1. the roller devices of a kind of corrugated plating and heat insulation corrugated plating double-purpose make-up machine is provided, it includes 20 groups of roller structures, via the special construction form of 18 groups of rollers of first group of roller to the, can roll forming go out to contain the metal plate of heat insulation foam, make it to form heat insulation corrugated plating.And on same make-up machine, the architectural feature that cooperates the 19 group of roller and the 20 group of roller, and general metal plate can be rolled into smooth corrugated plating form, its laying that can reach two kinds of unlike materials of metal material and heat insulation foam with special roller group structure combines, produce smooth heat insulation corrugated plating, break through the blind spot of roll forming technology now, and can in same make-up machine, make the corrugated plating of unlike material.
2. the corrugated plating finished product that comes out of roll extrusion can be guaranteed smooth form design, and not have diastrophic bad form in geometric space, makes corrugated plating when construction, can judge the joint width more accurately, to be suitable for the laying that continues of driving fit.And the disposal ditches in the place, junction forms is more suitable for dredging current, and huge improvement is arranged for the practicality of make-up machine.
Further specify architectural feature of the present utility model and purpose below in conjunction with accompanying drawing.
Brief Description Of Drawings:
Fig. 1 is the front view of board under the utility model.
Fig. 2 is the allocation plan of first group of roller of the utility model.
Fig. 3 is the allocation plan of second group of roller of the utility model.
Fig. 4 is the allocation plan of the 3rd group of roller of the utility model.
Fig. 5 is the allocation plan of the 4th group of roller of the utility model.
Fig. 6 is the allocation plan of the 5th group of roller of the utility model.
Fig. 7 is the allocation plan of the 6th group of roller of the utility model.
Fig. 8 is the allocation plan of the 7th group of roller of the utility model.
Fig. 9 is the allocation plan of the 8th group of roller of the utility model.
Figure 10 is the allocation plan of the 9th group of roller of the utility model.
Figure 11 is the allocation plan of the tenth group of roller of the utility model.
Figure 12 is the allocation plan of the 11 group of roller of the utility model.
Figure 13 is the allocation plan of the 12 group of roller of the utility model.
Figure 14 is the allocation plan of the 13 group of roller of the utility model.
Figure 15 is the allocation plan of the 14 group of roller of the utility model.
Figure 16 is the allocation plan of the 15 group of roller of the utility model.
Figure 17 is the allocation plan of the 16 group of roller of the utility model.
Figure 18 is the allocation plan of the 17 group of roller of the utility model.
Figure 19 is the allocation plan of the 18 group of roller of the utility model.
Figure 20 is the allocation plan of the 19 group of roller of the utility model.
Figure 21 is the allocation plan of the 20 group of roller of the utility model.
Figure 22 is the made corrugated plating stereo appearance figure of the utility model.
Figure 23 is the made corrugated plating cross-sectional end view of the utility model.
Figure 24 is the made heat insulation corrugated plating cross-sectional end view of the utility model.
Figure 25 is the made heat insulation corrugated plating of the utility model, sets up the cross-sectional end view after the assembling.
Figure 26 is the form outside drawing of existing moulding corrugated plating.
Figure 27 is the roller set device appearance figure of existing corrugated plating make-up machine.
Figure 28 is for having the moulding product cross-sectional end view after moulding corrugated plating bottom face is provided with heat insulation foam now.
Please referring to shown in Figure 1, it is the front view of the utility model corrugated plating and heat insulation corrugated plating double-purpose make-up machine 1, send into roller devices 5 from pedestal 4 the place aheads by the metal plate of establishing 3 of rolling up on the feedstock supply unit 2, via dynamical system set in the pedestal 4, set roller set in the live roller device 5, roll extrusion forms the form of corrugated plating, is cut moulding via the set cutting means 6 in rear end again, forms complete corrugated plating and is used in combination.Include 20 groups of rollers in the roller devices 5, each organizes the combination form that all includes upper roller group and bottom roller group in the roller, again in wherein formation rule section variation, and can consider to form the corrugated plating that contains heat insulation foam.
At first, please cooperate referring to Fig. 2, Fig. 3, Fig. 4 and shown in Figure 5, it is respectively first group of roller of the present utility model 11, second group of roller 12, the 3rd group of roller 13 and the 4th group of roller 14.Wherein, the breast wheel 111,121,131,141 of upper roller group all is provided with the groove 112,122,132,142 that comprises relative inclined-plane.And both sides are contained on the bottom roller 113,123,133,143 of wheel cover 1131, then be respectively equipped with dome 114,124,134,144 corresponding with it, it only forms stitching state with top end face and groove, the then saturating sky in both sides is kept for the lateral deformation amount of the heat insulation foam that is subjected to roll extrusion, and allow the heat insulation foam of being laid on the metal plate 3 form a free clearance at this, and can make the heat insulation foam at this position not be subjected to the roll extrusion effect of roller set, it can be along with the intensification gradually of groove 112,122,132,142, and forms the relative form that increases moulding.
Please cooperate referring to Fig. 6, Fig. 7, Fig. 8, shown in Figure 9, it is respectively the 5th group of roller 15 of the present utility model, the 6th group of roller 16, the 7th group of roller 17 and the 8th group of roller 18 again.Wherein, breast wheel 151,161,171,181 both sides of upper roller group are respectively equipped with flank roller 152,162,172,182, and they include scalene cone 153,163,173,183 respectively.Then be provided with corresponding dome 155,165,175,185 on the bottom roller 154,164,174,184, and flank dome 156,166,176,186, the form that it also only contacts for the top end face roll extrusion with flank roller 153,163,173,183, and, and form the relative form that increases moulding along with satisfying gradually of scalene cone 153,163,173,183 adjacent sides deepened.
Cooperation is referring to Figure 10, Figure 11, Figure 12, shown in Figure 13, and it is respectively the 9th group of roller 19 of the present utility model, the tenth group of roller the 20, the 11 group of roller 21 and the 12 group of roller 22.Wherein, the upper roller group includes the set flank roller 192,202,212,222 of breast wheel 191,201,211,221 and both sides, in wherein being provided with groove 193,203,213,223, and the scalene cone 194,204,214,224 that changes of angulation.Then be provided with corresponding dome 196,206,216,226 on the bottom roller 195,205,215,225, and flank dome 197,207,217,227, and be provided with the wheel cover 198,208,218,228 that the circle footpath dwindles variation gradually in both sides, change promptly to be to mold in the moulding of metal plate 3 wherein-other convex slot volume morphing, and flank dome 197,207,217,227 is also only with the form of top end face roll extrusion contact.Both sides then form the free clearance of sky, and to allow the metal plate 3 that contains heat insulation foam, its heat insulation foam can be kept somewhere the extension space in the side direction at roll extrusion position, forms flexural deformation improperly to avoid metal plate 3 after bending.
Cooperation is referring to Figure 14, Figure 15, Figure 16, shown in Figure 17, and it is respectively the 23, the 14 group of roller of the 13 group of roller of the present utility model the 24, the 15 group of roller 25 and the 16 group of roller 26.Wherein, the upper roller group is to include breast wheel 231,241,251,261, flank roller 232,242,252,262, and end limit roller 233,243,253,263, form with respect to the upper roller group, in bottom roller 235,245,255,265, form corresponding flank dome 237,247,257,267, and end limit dome 238,248,258,268, hold the form of limit dome 238,248,258,268, and increase relatively along with the intensification gradually of groove 234,244,254,264 in top end face formation roll extrusion.
Whole roller set is by first group to the 16 group design feature: the corrugated plating that roll extrusion is equipped with heat insulation foam makes it form the grown form that contains convex slot, and in forming process, all only with the groove of the dome top roll extrusion upper roller group of bottom roller, make it when roll extrusion, can keep somewhere the formed free clearance in saturating vacancy, dome both sides, allow this a part of heat insulation foam not be subjected to the influence of roll extrusion effect, and allow the little part heat insulation foam that is subjected to roll extrusion, when being squeezed, can take advantage of a situation to extend and come, its bending deformation quantity that influences metal plate can be reduced as far as possible effectively to both sides.Therefore, the metallic plate physical efficiency enters in each roller set subsequently under this favourable moulding basis smoothly, continues uncompleted processing and forming step.
See also shown in Figure 180, it is the cooperation schematic diagram of the 17 group of roller 27 of the utility model, wherein, contains three equidistant rollers arranged side by side 271 that be arranged in parallel in the upper roller group, the position, intermediate portion forms arc groove 272, extends out the flank conical surface 274 of the shoulder conical surface 273 and adjacency again to both sides.Then be provided with the dome 282 of correspondence position in the bottom roller 281, and dome 282 both sides form inclined-plane 2821.
The both sides of taking a fancy to roller set again connect the end limit roller of establishing 275 and the roller 277 that continues, and wherein, the middle part of end limit roller 275 forms plane groove 276, extends outward the shoulder conical surface and the flank conical surface in abutting connection with both sides.Its corresponding bottom roller 281 sides are provided with end limit cam 283, end cam 283 middle parts, limit form flat-top dome 284, flat-top dome 284 extends out the less cylinder of external diameter 285 to both sides, and its adjoiner forms shoulder roundlet angle 2852, and forms inclined-plane 2852 in cylinder 285 outsides.
The continue middle part of roller 277 forms plane groove 278, plane groove 278 is towards roller 271 sides arranged side by side, be provided with the deep layer shoulder conical surface 279, bottom roller 281 places of its correspondence position form the cam 286 that continues, form wide cut dome 287 on it, and form deep layer shoulder 288 and inclined-plane 2881 towards the adjoiner of dome 282.The end in addition of wide cut dome 287 is provided with wheel cover 289.The form configuration of whole the 17 group of roller 27 lays particular emphasis on the metal plate 3 that roll extrusion contains heat insulation foam, make it on each convex cell body, form shoulder, and in roll extrusion, can take into account the position of each deflection angle in the roll extrusion contact, all only with minimum contact-making surface, and the free clearance of both sides reservation, and the material influence of heat insulation foam can be minimized, and allow the heat insulation foam of roll extrusion contact site, can be when being subjected to roll extrusion strength, extend to both sides and to come, make the material difference of heat insulation foam, for metal plate 3, then almost experience influence less than differently curved deflection.
See again shown in Figure 19 that it is the allocation plan of the 18 group of roller 29 of the utility model, wherein, be provided with a plurality of equidistant rollers 291 arranged side by side in the upper roller group.Arbitrary roller arranged side by side 291 both sides all are provided with ditch grooved roller 292, and ditch grooved roller 292 middle parts form the groove 293 of proper width, and its both sides form chimb 294.And be provided with end limit roller 295 in the both sides of upper roller group, roller 296 continues.Be provided with cam 302 arranged side by side, grooved cam 305, end limit cam 306 and the cam 307 that continues in the corresponding bottom roller 301 of upper roller group.Wherein, form the bigger dome 303 of external diameter on the cam 302 side by side, and the less cambered surface awl post 304 of both sides external diameter.And end cam 306 both sides, limit form the less cylinder 3061 of external diameter, and formed dome both sides form cambered surface awl post 308 and cylinder 309 respectively on the cam 307 that continues, and cylinder 309 1 sides are in abutting connection with wheel cover 3011.
The summary form of the 17 group of roller 28 of whole the 18 group of roller 29 continuities, and between each wheel body of roll extrusion contact, formation can ccontaining heat insulation foam free clearance, even make heat insulation foam after the stressed roll extrusion in roll extrusion position, still can stretch to side, thereby can be more docile be attached on the metal plate 3, as shown in figure 24.The corrugated plating 40B of the roll forming that it is smooth, form by the 11 to the 18 group of roller 29 of first group of roller via roller set of the present utility model, wherein utilize the difference between each roller set, the roll extrusion metal plate 3 of craftsmenship, and the heat insulation foam 50 of allowing unlike material can freely extend to side in the process of roll forming, and the roll extrusion application of force on the knuckle of each bending angle as much as possible is to reduce the contact-making surface of heat insulation foam 50.This processing technology is intactly considered the material of heat insulation foam 50 and the difference of metal plate 3, can overcome to have now to contain the blind spot of heat insulation foam corrugated plating on manufacturing technology, reaches the purpose that smooth moulding contains heat insulation foam 50 corrugated plating 40B.Corrugated plating 40B after its moulding overlaps then as shown in figure 25, and forms a guiding gutter 51 in the junction surface.
Please cooperate referring to Figure 20 and shown in Figure 21, it is respectively the configuration schematic diagram of the 19 group of roller 31 of the present utility model and the 20 group of roller 33.Wherein, the 3 to the 18 group of the metal plate that contains heat insulation foam 50 already intactly roll extrusion form corrugated plating 40B, and the 19 group of roller 31 and the 20 group of roller 33 upper and lower roller set can be unclamped, it is directly entered cut by Len req after cutting means 6 is located.And as Figure 22 and corrugated plating 40A shown in Figure 23, then must be again via the 19 group of roller 31 and the 20 group of roller 33 rolling and processing.The 19 group of roller 31 and the 20 group of roller 33 dispose at the shape that common metal plate body 3 is made corrugated plating 40A especially, wherein: contain a plurality of equidistant rollers 311 arranged side by side in the upper roller group of the 19 group of roller 31, roller 311 both sides all are provided with ditch grooved roller 312 side by side, and in both sides the end limit roller 313 and the roller 314 that continues are set.Ditch grooved roller 312 both sides form the bevelled edge 3121 of oblique downside laterally, and form wide cut hypotenuse 315 in roller 314 outsides of continuing.Be provided with a plurality of cams arranged side by side 322, grooved cam 323, end limit cam 325 and the cam 326 that continues in its corresponding bottom roller 321, but and form driving fit in the bevelled edge 324 of ditch grooved roller 312 in grooved cam 323 in abutting connection with both sides, and cam 326 outsides of continuing are provided with the wide cut hypotenuse 327 with respect to the roller 314 that continues.
Because the configuration of first group of roller 11 and the 18 group of roller 29, all be to be main roll forming object with the metal plate 3 that contains heat insulation foam 50, make it that ccontaining heat insulation foam of free clearance extending naturally to both sides when stressed can be arranged, therefore, flanging place in the roll extrusion bending, the essential change of the requirement of its folding line degree of depth just can meet metal plate 3 rolls forming that do not contain heat insulation foam.For this reason, the upper and lower roller set of the 19 group of roller 31 forms the form connect airtight applying, makes the crease line of its each bending place more clear and definite, to be suitable for forming the effect that has more planarization behind the corrugated plating 40A in geometric space.
Please cooperate referring to Figure 21, Figure 22 and shown in Figure 23, it is respectively the 20 group of roller 33 allocation plans of the present utility model again, and stereo appearance figure, the cross-sectional end view of made corrugated plating 40A.The mode of appearance of this corrugated plating 40A is under the effect of the 11 to the 19 group of roller 31 of first group of roller, and summary forms and comprises a plurality of parallel convex cell bodies 41, chimb 45, end limit tongue 46 and the tongue 47 that continues.The form of convex cell body 41 is made of the shoulder 43 of the arc-shaped head 42 on top, both sides and the flank 44 that extends, and the effect of the 20 group of roller 33 promptly is to strengthen bending the end limit tongue 46 of metal plate both sides and the tongue 47 that continues, make it more smooth and do not have the bad phenomenon that bending hangs down and generate, wherein:
Be provided with a plurality of equidistant rollers 331 arranged side by side in the upper roller group, and end limit roller 332, the roller 333 that continues of both sides, roller 333 sides that continue are provided with wide cut hypotenuse 334.Bottom roller group 341 is provided with wheel cover 342 and auxiliary wheel cover 343 corresponding to roller 331 places arranged side by side.344 places form a small diameter drop at the junction surface between the two.This upper and lower roller set is for the corrugated plating 40A of 3 rolls forming of metal plate, just in time prop up in convex cell body 41 both sides, and corresponding end limit cam 345 and contain the cam 346 that continues of wide cut hypotenuse 347, then form the form of connecting airtight the applying roll extrusion once more, make the end limit tongue 46 of metal plate 3 both sides and the tongue 47 that continues be obtained to bend roll extrusion once more.
This way promptly is to consider the material characteristic of metal plate 3, if only with simple roll forming manufacturing, then will make metal plate 3 dual-sides be bent downwardly hangs down, therefore, painstakingly on metal plate 3, bend out a plurality of chimb 45, and chimb 45 both sides adjoiners all form little form that is upturned.And all can set up linking mutually for the arbitrary corrugated plating 40A after the moulding, corrugated plating 40A is under the effect of the continue roller 333 and the cam 346 that continues, make corrugated plating 40A can the be continued side roll extrusion of tongue 47 of wide cut hypotenuse 334,347 form the form that prying rises, when making the end limit tongue 46 of arbitrary corrugated plating 40A on being covered in the tongue 47 that continues of arbitrary corrugated plating 40A, the weight of this end limit tongue 46 is to pressing down, the tongue 47 that continues then forms the upwards state of contact, thereby can obtain better precompressed effect, on the roof, lay being suitable for.
Claims (3)
1. the roller devices of a corrugated plating and heat insulation corrugated plating double-purpose make-up machine, wherein roller devices forms different configurations with a plurality of upper and lower roller set, cooperate set transmission system in the pedestal, and can be with the roll forming in addition of the metal plate on the feedstock supply unit, fixed length via cutting means cuts formation corrugated plating or heat insulation corrugated plating again, it is characterized in that:
First group of roller, second group of roller, the 3rd group of roller, the 4th group of roller are respectively at being provided with breast wheel in the upper roller group, the wheel of each group bottom roller puts the dome that is respectively equipped with relative position, breast wheel is provided with groove, dome is rolled into groove with top end face, and along with the degree of depth of each group groove is deepened gradually, and the dome of each group also increases relatively
The 5th group of roller, the 6th group of roller, the 7th group of roller, be respectively equipped with breast wheel in the upper roller group of the 8th group of roller, the breast wheel both sides are respectively equipped with the flank roller, form scalene cone on the flank roller towards the outside, the other adjacent side that continues of scalene cone, be respectively equipped with corresponding dome in each group bottom roller, the flank dome, dome forms the state of roll extrusion with groove set on top end face and the breast wheel, the flank dome is then with the adjacent side of top end face roll extrusion, change along with the adjacent side external diameter of each group scalene cone, each group flank dome also increases relatively
The 9th group of roller, the tenth group of roller, the 11 group of roller, be respectively equipped with breast wheel in the upper roller group of the 12 group of roller, the flank roller is established in both sides, be provided with groove in the flank roller, the adjacent side of groove is provided with the scalene cone of inclination, be respectively equipped with corresponding dome in the bottom roller of each group, the flank dome, and the wheel cover of the not equal altitude of the metamorphosis formation of cooperation flank roller, dome, the flank dome forms the form that roll extrusion contacts with top end face with the groove of breast wheel and flank roller, the wheel cover reduces gradually along with the variation of the scalene cone inclination degree of being of different group rollers
The 13 group of roller, the 14 group of roller, the 15 group of roller, be respectively equipped with the breast wheel of suitable size in the upper roller of the 16 group of roller, the flank roller, end limit roller, form with respect to the upper roller group, in the bottom roller of each group, form corresponding dome, the flank dome, end limit dome, each dome, the flank dome, end limit dome is with top end face and breast wheel, the flank roller, the groove of end limit roller forms the form of roll extrusion, wherein, the groove of the breast wheel of each group and flank wheel is contour form, groove set in the roller of end limit is then along with each group is deepened gradually, and the end limit dome of each group is also along with increasing relatively gradually
Be provided with a plurality of equidistant rollers arranged side by side that are arranged in parallel in the upper roller group of the 17 group of roller, the position, intermediate portion forms arc groove, and arc groove extends out the flank conical surface of the shoulder conical surface and adjacency to both sides, then is provided with the dome of correspondence position in the bottom roller, and the dome both sides form the inclined-plane
Two side joints of upper roller group are established end limit roller, roller continues, the middle part of end limit roller forms plane groove, extend outward the shoulder conical surface and the flank conical surface in abutting connection with both sides, its corresponding bottom roller side is provided with end limit cam, end cam middle part, limit forms the flat-top dome, and the flat-top dome extends out the less cylinder of external diameter to both sides, and its adjoiner forms the little fillet of shoulder, the cylinder outside forms the inclined-plane
The continue middle part of roller forms plane groove, plane groove is provided with the deep layer shoulder conical surface towards wheels side arranged side by side, the bottom roller place of its correspondence position forms the cam that continues, form the wide cut dome on it, and the adjoiner towards dome forms deep layer shoulder, inclined-plane, the end in addition of wide cut dome is provided with the wheel cover
In the upper roller group of the 18 group of roller, be provided with a plurality of equidistant rollers arranged side by side, arbitrary roller arranged side by side both sides all are provided with the ditch grooved roller, and ditch grooved roller middle part forms the groove of proper width, and the groove both sides form chimb,
The both sides of upper roller group are provided with end limit roller, roller continues, with be provided with cam arranged side by side, grooved cam, end limit cam in the corresponding bottom roller of upper roller group, cam continues, wherein, form the bigger dome of external diameter on the cam side by side, and the less cambered surface awl post of both sides external diameter, end cam both sides, limit form the less cylinder of external diameter, and formed dome both sides form cambered surface awl post and cylinder respectively on the cam that continues, the cylinder side is in abutting connection with the wheel cover
At the roll extrusion contact-making surface side of each roller set of 18 groups of rollers of first group of roller to the, the free clearance that formation can ccontaining heat insulation foam.
2. the roller devices of corrugated plating according to claim 1 and heat insulation corrugated plating double-purpose make-up machine, it is characterized in that: this moulding corrugated plating is the form that is equipped with heat insulation foam in the metal plate lower end, be arranged at feedstock supply unit, and feedstock supply unit is sent into roll forming in addition in the roller set of rolling device thus.
3. the roller devices of a corrugated plating and heat insulation corrugated plating double-purpose make-up machine, wherein roller devices forms different configurations with a plurality of upper and lower roller set, cooperate set transmission system in the pedestal, and can be with the roll forming in addition of the metal plate on the feedstock supply unit, fixed length via cutting means cuts formation corrugated plating or heat insulation corrugated plating again, it is characterized in that:
First group of roller, second group of roller, the 3rd group of roller, the 4th group of roller are respectively at being provided with breast wheel in the upper roller group, the wheel of each group bottom roller puts the dome that is respectively equipped with relative position, breast wheel is provided with groove, dome is rolled into groove with top end face, and along with the degree of depth of each group groove is deepened gradually, and the dome of each group also increases relatively
The 5th group of roller, the 6th group of roller, the 7th group of roller, be respectively equipped with breast wheel in the upper roller group of the 8th group of roller, the breast wheel both sides are respectively equipped with the flank roller, form scalene cone on the flank roller towards the outside, the other adjacent side that continues of scalene cone, be respectively equipped with corresponding dome in each group bottom roller, the flank dome, dome forms the state of roll extrusion with groove set on top end face and the breast wheel, the flank dome is then with the adjacent side of top end face roll extrusion, change along with the adjacent side external diameter of each group scalene cone, each group flank dome also increases relatively
The 9th group of roller, the tenth group of roller, the 11 group of roller, be respectively equipped with breast wheel in the upper roller group of the 12 group of roller, the flank roller is established in both sides, be provided with groove in the flank roller, the adjacent side of groove is provided with the scalene cone of inclination, be respectively equipped with corresponding dome in the bottom roller of each group, the flank dome, and the wheel cover of the not equal altitude of the metamorphosis formation of cooperation flank roller, dome, the flank dome forms the form that roll extrusion contacts with top end face with the groove of breast wheel and flank roller, the wheel cover reduces gradually along with the variation of the scalene cone inclination degree of being of different group rollers
The 13 group of roller, the 14 group of roller, the 15 group of roller, be respectively equipped with the breast wheel of suitable size in the upper roller of the 16 group of roller, the flank roller, end limit roller, form with respect to the upper roller group, in the bottom roller of each group, form corresponding dome, the flank dome, end limit dome, each dome, the flank dome, end limit dome is with top end face and breast wheel, the flank roller, the groove of end limit roller forms the form of roll extrusion, wherein, the groove of the breast wheel of each group and flank wheel is contour form, groove set in the roller of end limit is then along with each group is deepened gradually, and the end limit dome of each group is also along with increasing relatively gradually
Be provided with a plurality of equidistant rollers arranged side by side that are arranged in parallel in the upper roller group of the 17 group of roller, the position, intermediate portion forms arc groove, and arc groove extends out the flank conical surface of the shoulder conical surface and adjacency to both sides, then is provided with the dome of correspondence position in the bottom roller, and the dome both sides form the inclined-plane
Two side joints of upper roller group are established end limit roller, roller continues, the middle part of end limit roller forms plane groove, extend outward the shoulder conical surface and the flank conical surface in abutting connection with both sides, its corresponding bottom roller side is provided with end limit cam, end cam middle part, limit forms the flat-top dome, and the flat-top dome extends out the less cylinder of external diameter to both sides, and its adjoiner forms the little fillet of shoulder, the cylinder outside forms the inclined-plane
The continue middle part of roller forms plane groove, plane groove is provided with the deep layer shoulder conical surface towards wheels side arranged side by side, the bottom roller place of its correspondence position forms the cam that continues, form the wide cut dome on it, and the adjoiner towards dome forms deep layer shoulder, inclined-plane, the end in addition of wide cut dome is provided with the wheel cover
In the upper roller group of the 18 group of roller, be provided with a plurality of equidistant rollers arranged side by side, arbitrary roller arranged side by side both sides all are provided with the ditch grooved roller, and ditch grooved roller middle part forms the groove of proper width, and the groove both sides form chimb,
The both sides of upper roller group are provided with end limit roller, roller continues, with be provided with cam arranged side by side, grooved cam, end limit cam in the corresponding bottom roller of upper roller group, cam continues, wherein, form the bigger dome of external diameter on the cam side by side, and the less cambered surface awl post of both sides external diameter, end cam both sides, limit form the less cylinder of external diameter, and formed dome both sides form cambered surface awl post and cylinder respectively on the cam that continues, the cylinder side is in abutting connection with the wheel cover
In the upper roller group of the 19 group of roller, be provided with a plurality of equidistant rollers arranged side by side, the roller both sides all are provided with the ditch grooved roller side by side, and in both sides the end limit roller and the roller that continues are set,
Ditch grooved roller both sides form the bevelled edge of oblique downside laterally, and continuing roller outside formation wide cut hypotenuse, be provided with a plurality of cams arranged side by side, grooved cam, end limit cam in its corresponding bottom roller, cam continues, but and form driving fit in the bevelled edge of ditch grooved roller in grooved cam in abutting connection with both sides, and the cam outside of continuing is provided with the wide cut hypotenuse with respect to the roller that continues
In the upper roller group of the 20 group of roller, be provided with a plurality of equidistant rollers arranged side by side, and end limit roller, the roller that continues of both sides, the roller side that continues is provided with the wide cut hypotenuse, bottom roller is provided with wheel cover, auxiliary wheel cover corresponding to roller place arranged side by side, forms a small diameter drop between the two at the junction surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 95224229 CN2233793Y (en) | 1995-10-10 | 1995-10-10 | Rolling wheel device of double-purpose moulding machine for corrugated plate and thermal-insulated corrugated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 95224229 CN2233793Y (en) | 1995-10-10 | 1995-10-10 | Rolling wheel device of double-purpose moulding machine for corrugated plate and thermal-insulated corrugated plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2233793Y true CN2233793Y (en) | 1996-08-28 |
Family
ID=33871095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 95224229 Expired - Fee Related CN2233793Y (en) | 1995-10-10 | 1995-10-10 | Rolling wheel device of double-purpose moulding machine for corrugated plate and thermal-insulated corrugated plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2233793Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101450359B (en) * | 2009-01-05 | 2010-06-02 | 中国人民解放军***空军工程建设局 | Three-dimensional corrugated steel production technique and special device thereof |
| CN101817039A (en) * | 2010-03-02 | 2010-09-01 | 江苏瑞盛水处理有限公司 | Stainless steel honeycomb inclined-tube wave plate forming method for water treatment and forming device |
| CN106584122A (en) * | 2016-12-23 | 2017-04-26 | 安徽财富重工机械有限公司 | Special-shaped pickup rib plate roller forming machine and cutter used by forming machine |
| CN106624821A (en) * | 2016-12-23 | 2017-05-10 | 安徽财富重工机械有限公司 | Rolling shaping machine and cutter used by shaping machine |
| CN106624820A (en) * | 2016-12-23 | 2017-05-10 | 安徽财富重工机械有限公司 | U-shaped pickup stiffened plate rolling forming machine and slicer used for forming machine |
-
1995
- 1995-10-10 CN CN 95224229 patent/CN2233793Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101450359B (en) * | 2009-01-05 | 2010-06-02 | 中国人民解放军***空军工程建设局 | Three-dimensional corrugated steel production technique and special device thereof |
| CN101817039A (en) * | 2010-03-02 | 2010-09-01 | 江苏瑞盛水处理有限公司 | Stainless steel honeycomb inclined-tube wave plate forming method for water treatment and forming device |
| CN101817039B (en) * | 2010-03-02 | 2013-06-26 | 江苏瑞盛水处理有限公司 | Stainless steel honeycomb inclined-tube wave plate forming method for water treatment and forming device |
| CN106584122A (en) * | 2016-12-23 | 2017-04-26 | 安徽财富重工机械有限公司 | Special-shaped pickup rib plate roller forming machine and cutter used by forming machine |
| CN106624821A (en) * | 2016-12-23 | 2017-05-10 | 安徽财富重工机械有限公司 | Rolling shaping machine and cutter used by shaping machine |
| CN106624820A (en) * | 2016-12-23 | 2017-05-10 | 安徽财富重工机械有限公司 | U-shaped pickup stiffened plate rolling forming machine and slicer used for forming machine |
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| CF01 | Termination of patent right due to non-payment of annual fee |