CN221289448U - Aluminum alloy die casting equipment for die casting vibrator processing - Google Patents
Aluminum alloy die casting equipment for die casting vibrator processing Download PDFInfo
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- CN221289448U CN221289448U CN202322240123.XU CN202322240123U CN221289448U CN 221289448 U CN221289448 U CN 221289448U CN 202322240123 U CN202322240123 U CN 202322240123U CN 221289448 U CN221289448 U CN 221289448U
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- 238000004512 die casting Methods 0.000 title claims abstract description 44
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 106
- 230000005611 electricity Effects 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 abstract description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 239000004411 aluminium Substances 0.000 abstract description 5
- 238000013019 agitation Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Casting Devices For Molds (AREA)
Abstract
The utility model discloses aluminum alloy die casting equipment for die casting vibrator processing, which relates to the technical field of aluminum alloy deep processing and comprises an equipment platform, a stirring unit, a rotating unit and a die unit; the equipment platform is a rectangular flat plate, a round through hole is formed in the middle of the equipment platform, and four corners of the bottom surface of the equipment platform are fixedly connected with supporting legs respectively; the stirring unit contains first stirring control panel, stirring electric telescopic handle, lifter plate, lift slide bar, stand and diaphragm, the middle part of the middle part fixed connection diaphragm of first stirring control panel, the top of fixed connection stand is respectively at the both ends of diaphragm, the bottom of stand is the upper surface of fixed connection equipment platform about the end middle part respectively, sets up highly adjustable stirring system in the mould top, adopts the motor to drive the puddler rotatory to go deep into the inside aluminium water of mould, separates out the inside bubble of aluminium water through the stirring, has promoted the yields, has improved product quality.
Description
Technical Field
The utility model relates to the technical field of aluminum alloy deep processing, in particular to aluminum alloy die casting equipment for die casting vibrator processing.
Background
The die casting process is characterized in that a die cavity is used for applying high pressure to molten metal, the die is usually processed by alloy with higher strength, the process is similar to injection molding, the casting temperature of a heat preservation furnace is generally between 660 and 750 ℃ in the current aluminum alloy die casting process, aluminum liquid is scooped from the heat preservation furnace through a soup feeding machine, poured into a material injection barrel, injected into the die for cooling molding, and the solid metal is obtained after die opening.
The technical scheme is that the aluminum alloy die casting equipment for die casting vibrator machining is provided with an authorized bulletin number CN214442924U in the prior art, the aluminum alloy die casting equipment for die casting vibrator machining comprises a die casting machine body, a fixing seat is arranged in the die casting machine body, a telescopic motor is arranged in the fixing seat, one end of the telescopic motor is fixedly connected with a push plate, and one side of the outer surface of the die casting machine body is fixedly connected with a cooling plate. This aluminum alloy die casting equipment is used in die-casting oscillator processing, through the setting of filter screen, opening and shutting door and swash plate, start flexible motor after the die-casting shaping and push the part on the cooling plate, the shower nozzle sprays water the cooling.
However, the die casting of this solution is prone to generate bubbles in the molten aluminum, which after solidification results in a decrease in strength and deterioration in quality of the cast body, and therefore we propose an aluminum alloy die casting apparatus for die casting vibrator processing.
Disclosure of utility model
The utility model aims to overcome the existing defects, and provides aluminum alloy die casting equipment for die casting vibrator processing, wherein a stirring system capable of adjusting the height is arranged above a die, a motor is adopted to drive a stirring rod to rotate and the stirring rod stretches into aluminum water in the die, and bubbles in the aluminum water are separated out through stirring, so that the yield is improved, the product quality is improved, and the problems in the background art can be effectively solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an aluminum alloy die casting device for die casting vibrator processing comprises a device platform, a stirring unit, a rotating unit and a die unit;
And (3) an equipment platform: the device is a rectangular flat plate, a circular through hole is formed in the middle of the device platform, and four corners of the bottom surface of the device platform are fixedly connected with supporting legs respectively;
Stirring unit: contain first stirring control panel, stirring electric telescopic handle, lifter plate, lift slide bar, stand and diaphragm, the middle part of the middle part fixed connection diaphragm of first stirring control panel, the top of fixed connection stand is respectively at the both ends of diaphragm, the upper surface of stand is fixed connection equipment platform respectively and is controlled the end middle part, the lower surface front end fixed connection stirring electric telescopic handle of first stirring control panel, the front end of the bottom fixed connection lifter plate of stirring electric telescopic handle, the bottom of the upper surface rear end fixed connection lift slide bar of lifter plate, the rear end of the first stirring control panel of middle part sliding connection of lift slide bar, the input of stirring electric telescopic handle is connected with the external power source electricity through external control switch group.
And a rotation unit: the front end and the rear end of the upper surface of the equipment platform are respectively provided with a front end and a rear end;
A die unit: is installed between the rotating units.
The first stirring control panel is used for installing stirring electric telescopic handle, and stirring electric telescopic handle is used for adjusting the height of lifter plate, and the lifter plate is used for installing agitator motor, and the lift slide bar is used for keeping adjusting lifter plate height and makes stability, and stand and diaphragm are used for connecting first stirring control panel and equipment platform.
Further, the stirring unit still contains agitator motor, agitator motor mounting panel, second stirring control panel and puddler, agitator motor's output shaft rotates the middle part of being connected the lifter plate, agitator motor's output shaft bottom fixed connection second stirring control panel's middle part, the top of second stirring control panel's both ends fixed connection puddler respectively, agitator motor's rear side fixed connection agitator motor mounting panel, agitator motor mounting panel's bottom fixed connection lifter plate's corresponding position, agitator motor's input passes through external control switch group and is connected with the external power source electricity.
The stirring motor mounting plate is used for installing the stirring motor, and the stirring motor is used for providing rotary power, and second stirring control panel and puddler are used for stirring aluminium water separation venthole.
Further, the rotating unit comprises a rotating vertical rod and a rotating shaft, the middle parts of the front end and the rear end of the upper surface of the equipment platform are respectively and fixedly connected with the rotating vertical rod, and the top ends of the rotating vertical rods are respectively and rotatably connected with the rotating shaft.
The rotary upright rod is arranged on the top chopping rotating shaft, and the rotating shaft is used for keeping rotating connection with the rotary upright rod.
Further, the rotary unit further comprises a rotary motor and a rotary motor mounting plate, the front end of the rotary shaft of the front side is fixedly connected with an output shaft of the rotary motor, the bottom end of the rotary motor is fixedly connected with the rotary motor mounting plate, the rear end of the rotary motor mounting plate is fixedly connected with the corresponding position of the rotary upright rod of the front side, and the input end of the rotary motor is electrically connected with an external power supply through an external control switch group.
The rotating motor mounting plate is used for mounting a rotating motor, and the rotating motor is used for providing rotating power to drive the rotation of the rotating shaft.
Further, the die unit comprises a die hydraulic cylinder, a die body and a die control plate, wherein one ends of the two rotating shafts, which are close to each other, are respectively and fixedly connected with the middle parts of the die control plates, the middle parts of one sides of the two die control plates, which are close to each other, are respectively and fixedly connected with the die hydraulic cylinders, and one ends of the two die hydraulic cylinders, which are close to each other, are respectively and fixedly connected with the middle parts of the sides, away from each other, of the two die hydraulic cylinders.
The mould control board is used for connecting the rotation axis, and the mould pneumatic cylinder is close to the meeting of two mould bodies and is merged and separate through the flexible control of self, and the merger is used for the mould shaping, and the separation is used for getting the mould.
Further, the die unit further comprises a sliding column and a sliding sleeve, two ends of the two die control plates are respectively and fixedly connected with two ends of the sliding column, two middle parts of two sides of the two die bodies are respectively and fixedly connected with the sliding sleeve, and the sliding columns are respectively and slidably connected with the sliding sleeves on the corresponding sides.
The slide column and the sliding sleeve are used for keeping stability when two die bodies are close to each other, so that the dies are combined to be more attached, and deviation of die casting is prevented.
Compared with the prior art, the utility model has the beneficial effects that: this aluminum alloy die casting equipment is used in processing of die-casting oscillator has following benefit:
1. this aluminum alloy die casting equipment is used in processing of die casting oscillator sets up highly adjustable's stirring system in the mould top, adopts the motor to drive the puddler rotatory to go deep into the inside aluminium water of mould, separate out the inside bubble of aluminium water through the stirring, promoted the yields, improved product quality.
2. This aluminum alloy die casting equipment is used in die casting oscillator processing adopts two die bodies of opposite direction motion, and the die body merges the back and forms a complete mould, drives two die bodies through the mould pneumatic cylinder after pouring the shaping and keeps away from the motion and accomplish the drawing of patterns.
3. This aluminum alloy die casting equipment is used in processing of die casting oscillator utilizes servo motor accurate rotatory characteristic, drives the rotation of mould, and rotatory 180 after pouring is accomplished, then opens the grinding apparatus and demold the die body to get into the processing unit of next step through the round through hole under the action of gravity.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a partial enlarged structure of the portion A in FIG. 1 according to the present utility model;
fig. 3 is a schematic view of a partial enlarged structure at B in fig. 1 according to the present utility model.
In the figure: 1 equipment platform, 2 round through holes, 3 stirring units, 31 first stirring control board, 32 stirring electric telescopic rod, 33 lifting board, 34 lifting slide rod, 35 stand column, 36 transverse board, 37 stirring motor, 38 stirring motor mounting plate, 39 second stirring control board, 310 stirring rod, 4 rotating unit, 41 rotating vertical rod, 42 rotating shaft, 43 rotating motor, 44 rotating motor mounting plate, 5 mould unit, 51 mould hydraulic cylinder, 52 mould body, 53 mould control board, 54 slide column, 55 sliding sleeve and 6 support leg.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides the following technical solutions: an aluminum alloy die casting device for die casting vibrator processing comprises a device platform 1, a stirring unit 3, a rotating unit 4 and a die unit 5;
Equipment platform 1: the device is a rectangular flat plate, the middle part of the device platform 1 is provided with a round through hole 2, and four corners of the bottom surface of the device platform 1 are respectively fixedly connected with supporting feet 6;
Stirring unit 3: contain first stirring control board 31, stirring electric telescopic handle 32, lifter plate 33, lift slide bar 34, stand 35 and diaphragm 36, the middle part of the middle part fixed connection diaphragm 36 of first stirring control board 31, the top of the both ends fixed connection stand 35 respectively of diaphragm 36, the bottom of stand 35 is fixed connection equipment platform 1's upper surface left and right sides end middle part respectively, the lower surface front end fixed connection stirring electric telescopic handle 32 of first stirring control board 31, the front end of stirring electric telescopic handle 32's bottom fixed connection lifter plate 33, the bottom of lift slide bar 34 is fixed connection to the upper surface rear end of lifter plate 33, the rear end of first stirring control board 31 of middle part sliding connection of lift slide bar 34, the input of stirring electric telescopic handle 32 is connected with the external power source electricity through external control switch group.
Rotation unit 4: is arranged in the middle of the front end and the rear end of the upper surface of the equipment platform 1;
The rotating unit 4 comprises rotating upright rods 41 and rotating shafts 42, the middle parts of the front end and the rear end of the upper surface of the equipment platform 1 are respectively fixedly connected with the rotating upright rods 41, and the top ends of the rotating upright rods 41 are respectively and rotatably connected with the rotating shafts 42.
The rotating pole 41 is at the top counter-rotating shaft 42, the rotating shaft 42 being adapted to be kept in rotational connection with the rotating pole 41.
The rotating unit 4 further comprises a rotating motor 43 and a rotating motor mounting plate 44, the front end of the rotating shaft 42 at the front side is fixedly connected with an output shaft of the rotating motor 43, the bottom end of the rotating motor 43 is fixedly connected with the rotating motor mounting plate 44, the rear end of the rotating motor mounting plate 44 is fixedly connected with the corresponding position of the rotating upright rod 41 at the front side, and the input end of the rotating motor 43 is electrically connected with an external power supply through an external control switch group.
The rotating motor mounting plate 44 is used for mounting the rotating motor 43, and the rotating motor 43 is used for providing rotating power to drive the rotation shaft 42 to rotate.
Die unit 5: mounted between the rotating units 4.
The die unit 5 includes a die hydraulic cylinder 51, a die body 52 and a die control plate 53, one ends of the two rotating shafts 42 which are close to each other are respectively fixedly connected with the middle parts of the die control plate 53, the middle parts of one sides of the two die control plates 53 which are close to each other are respectively fixedly connected with the die hydraulic cylinder 51, and one ends of the two die hydraulic cylinders 51 which are close to each other are respectively fixedly connected with the middle parts of the sides of the two die hydraulic cylinders 51 which are far away from each other.
The die control plate 53 is used for connecting the rotary shafts 42, and the die hydraulic cylinders 51 control the convergence and separation of the two die bodies 52 through the expansion and contraction of the die hydraulic cylinders, so that the die control plate is combined for die forming and separated for die taking.
The die unit 5 further comprises a slide column 54 and a slide sleeve 55, two ends of the two die control plates 53 are respectively and fixedly connected with two ends of the slide column 54, middle parts of two sides of the two die bodies 52 are respectively and fixedly connected with the slide sleeve 55, and the slide column 54 is respectively and slidably connected with the slide sleeve 55 on the corresponding side.
The slide post 54 and the slide sleeve 55 are used for keeping the two die bodies 52 stable when being close to each other, so that the dies are combined to be more fit, and deviation of die casting is prevented.
The first agitation control plate 31 is used for installing the agitation electric telescopic rod 32, the agitation electric telescopic rod 32 is used for adjusting the height of the lifting plate 33, the lifting plate 33 is used for installing the agitation motor 37, the lifting slide rod 34 is used for keeping adjusting the height of the lifting plate 33 so as to be stable, and the upright post 35 and the transverse plate 36 are used for connecting the first agitation control plate 31 and the equipment platform 1.
The stirring unit 3 further comprises a stirring motor 37, a stirring motor mounting plate 38, a second stirring control plate 39 and a stirring rod 310, wherein an output shaft of the stirring motor 37 is rotationally connected with the middle part of the lifting plate 33, the bottom end of the output shaft of the stirring motor 37 is fixedly connected with the middle part of the stirring second stirring control plate 39, two ends of the second stirring control plate 39 are respectively fixedly connected with the top end of the stirring rod 310, the rear side of the stirring motor 37 is fixedly connected with the stirring motor mounting plate 38, the bottom end of the stirring motor mounting plate 38 is fixedly connected with the corresponding position of the lifting plate 33, and the input end of the stirring motor 37 is electrically connected with an external power supply through an external control switch group.
The stirring motor mounting plate 38 is used for mounting the stirring motor 37, the stirring motor 37 is used for providing rotary power, and the second stirring control plate 39 and the stirring rod 310 are used for stirring the aluminum blister.
The working principle of the aluminum alloy die casting equipment for die casting vibrator processing provided by the utility model is as follows:
The first agitation control plate 31 is used for installing the agitation electric telescopic rod 32, the agitation electric telescopic rod 32 is used for adjusting the height of the lifting plate 33, the lifting plate 33 is used for installing the agitation motor 37, the lifting slide rod 34 is used for keeping adjusting the height of the lifting plate 33 so as to be stable, and the upright post 35 and the transverse plate 36 are used for connecting the first agitation control plate 31 and the equipment platform 1. The stirring motor mounting plate 38 is used for mounting the stirring motor 37, the stirring motor 37 is used for providing rotary power, and the second stirring control plate 39 and the stirring rod 310 are used for stirring the aluminum blister.
The rotating pole 41 is at the top counter-rotating shaft 42, the rotating shaft 42 being adapted to be kept in rotational connection with the rotating pole 41. The rotating motor mounting plate 44 is used for mounting the rotating motor 43, and the rotating motor 43 is used for providing rotating power to drive the rotation shaft 42 to rotate.
The die control plate 53 is used for connecting the rotary shafts 42, and the die hydraulic cylinders 51 control the convergence and separation of the two die bodies 52 through the expansion and contraction of the die hydraulic cylinders, so that the die control plate is combined for die forming and separated for die taking. The slide post 54 and the slide sleeve 55 are used for keeping the two die bodies 52 stable when being close to each other, so that the dies are combined to be more fit, and deviation of die casting is prevented.
It should be noted that the rotating motor 43 disclosed in the above embodiment should be a servo motor, and the external control switch group controls the operation of the stirring motor-driven telescopic rod 32, the stirring motor 37 and the rotating motor 43 by a method commonly used in the art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (1)
1. An aluminum alloy die casting equipment for die casting vibrator processing, its characterized in that: comprises an equipment platform (1), a stirring unit (3), a rotating unit (4) and a die unit (5);
Equipment platform (1): the device is a rectangular flat plate, a circular through hole (2) is formed in the middle of the device platform (1), and four corners of the bottom surface of the device platform (1) are fixedly connected with supporting legs (6) respectively;
Stirring unit (3): contain first stirring control panel (31), stirring electric telescopic handle (32), lifter plate (33), lift slide bar (34), stand (35) and diaphragm (36), the middle part of middle part fixed connection diaphragm (36) of first stirring control panel (31), the top of stand (35) is fixed connection respectively at the both ends of diaphragm (36), the bottom of stand (35) is fixed connection equipment platform (1) upper surface left and right sides end middle part respectively, stirring electric telescopic handle (32) is fixed connection in lower surface front end of first stirring control panel (31), the front end of lifter plate (33) is fixed connection in the bottom of stirring electric telescopic handle (32), the bottom of lifter plate (33) is fixed connection in the upper surface rear end of lift slide bar (34), the rear end of first stirring control panel (31) is sliding connection in the middle part of lift slide bar (34), the input of stirring electric telescopic handle (32) is connected with external power source electricity through outside control switch group;
Rotation unit (4): the front end and the rear end of the upper surface of the equipment platform (1) are respectively provided with a central part;
die unit (5): is installed between the rotating units (4);
The stirring unit (3) further comprises a stirring motor (37), a stirring motor mounting plate (38), a second stirring control plate (39) and a stirring rod (310), an output shaft of the stirring motor (37) is rotationally connected with the middle of the lifting plate (33), the bottom end of the output shaft of the stirring motor (37) is fixedly connected with the middle of the second stirring control plate (39), the two ends of the second stirring control plate (39) are respectively fixedly connected with the top end of the stirring rod (310), the rear side of the stirring motor (37) is fixedly connected with the stirring motor mounting plate (38), the bottom end of the stirring motor mounting plate (38) is fixedly connected with the corresponding position of the lifting plate (33), and the input end of the stirring motor (37) is electrically connected with an external power supply through an external control switch group;
the rotating unit (4) comprises rotating vertical rods (41) and rotating shafts (42), the middle parts of the front end and the rear end of the upper surface of the equipment platform (1) are respectively and fixedly connected with the rotating vertical rods (41), and the top ends of the rotating vertical rods (41) are respectively and rotatably connected with the rotating shafts (42);
The rotating unit (4) further comprises a rotating motor (43) and a rotating motor mounting plate (44), the front end of the rotating shaft (42) at the front side is fixedly connected with an output shaft of the rotating motor (43), the bottom end of the rotating motor (43) is fixedly connected with the rotating motor mounting plate (44), the rear end of the rotating motor mounting plate (44) is fixedly connected with the corresponding position of the rotating upright (41) at the front side, and the input end of the rotating motor (43) is electrically connected with an external power supply through an external control switch group;
The die unit (5) comprises a die hydraulic cylinder (51), a die body (52) and a die control plate (53), wherein one ends of the two rotating shafts (42) which are close to each other are respectively and fixedly connected with the middle parts of the die control plate (53), the middle parts of one surfaces of the two die control plates (53) which are close to each other are respectively and fixedly connected with the die hydraulic cylinder (51), and one ends of the two die hydraulic cylinders (51) which are close to each other are respectively and fixedly connected with the middle parts of the sides of the two die hydraulic cylinders (51) which are far away from each other;
The die unit (5) further comprises a sliding column (54) and a sliding sleeve (55), two ends of the two die control plates (53) are respectively and fixedly connected with two ends of the sliding column (54), the middle parts of two sides of the two die bodies (52) are respectively and fixedly connected with the sliding sleeve (55), and the sliding column (54) is respectively and slidably connected with the sliding sleeve (55) on the corresponding side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322240123.XU CN221289448U (en) | 2023-08-21 | 2023-08-21 | Aluminum alloy die casting equipment for die casting vibrator processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322240123.XU CN221289448U (en) | 2023-08-21 | 2023-08-21 | Aluminum alloy die casting equipment for die casting vibrator processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221289448U true CN221289448U (en) | 2024-07-09 |
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ID=91745901
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322240123.XU Active CN221289448U (en) | 2023-08-21 | 2023-08-21 | Aluminum alloy die casting equipment for die casting vibrator processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221289448U (en) |
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2023
- 2023-08-21 CN CN202322240123.XU patent/CN221289448U/en active Active
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