CN221271840U - Prevent piling up formula injection mold unloading transfer system - Google Patents
Prevent piling up formula injection mold unloading transfer system Download PDFInfo
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- CN221271840U CN221271840U CN202322895157.2U CN202322895157U CN221271840U CN 221271840 U CN221271840 U CN 221271840U CN 202322895157 U CN202322895157 U CN 202322895157U CN 221271840 U CN221271840 U CN 221271840U
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- material containing
- injection mold
- containing frame
- transfer system
- horizontal moving
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- 238000002347 injection Methods 0.000 title claims abstract description 29
- 239000007924 injection Substances 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 72
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000009825 accumulation Methods 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 abstract description 9
- 230000005012 migration Effects 0.000 abstract 2
- 238000013508 migration Methods 0.000 abstract 2
- 239000000243 solution Substances 0.000 description 10
- 238000005457 optimization Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model provides an prevent piling up type injection mold unloading transfer system, relates to the work piece transportation field after the injection mold drawing of patterns, including the removal manipulator that is used for centre gripping to wait to transport the work piece and hold the flourishing material frame of work piece, still include sensor and controller, flourishing material frame is placed on the horizontal migration mechanism of transportation platform, and horizontal migration mechanism can drive flourishing material frame rectilinear motion; the sensor is arranged at the path of the moving manipulator for transferring the workpiece to the material containing frame, the sensor transmits a signal for the workpiece to pass through to the controller, and the controller controls the horizontal moving mechanism to drive the material containing frame to move. According to the utility model, the material containing frame is arranged on the horizontal moving mechanism, and the distance between the material containing frame and the manipulator is controlled by the horizontal moving mechanism, so that workpieces fall into different positions in the material containing frame, and the workpieces are prevented from being accumulated.
Description
Technical Field
The utility model relates to the field of workpiece transfer after demolding of injection molds, in particular to an anti-accumulation type injection mold blanking transfer system.
Background
When the injection mold is used for forming the workpiece, the workpiece after demolding needs to be transported into the material containing frame for subsequent operation, and the process is a blanking transportation process of the workpiece.
The process of transferring the workpiece to the material containing frame in the prior art is as follows: the manipulator is controlled to move downwards to clamp a workpiece which is separated from the die, then the manipulator is controlled to move upwards for a certain distance and then move horizontally, the manipulator is standby to move above the material containing frame and then move downwards for a certain distance, and the workpiece can fall into the material containing frame after the manipulator is opened.
However, because the stroke of the manipulator is fixed, the position of the workpiece falling into the material containing frame in the prior art is always fixed, and the cost for replacing the new multi-dimensional mobile manipulator is high. Therefore, on the production site, workers are often required to check at regular time, when the workpieces are stacked higher in the material containing frame, the workpieces are manually leveled, the operation mode can cause waste of human resources on one hand, and on the other hand, the workpieces can be stacked in the material containing frame and overflow the material containing frame due to negligence of the workers, and then the workpieces are required to be picked up and arranged for transportation at the moment, so that stable operation of the whole process is affected, and the working efficiency is reduced.
Disclosure of utility model
The utility model aims to provide an anti-accumulation type injection mold blanking transfer system, which solves the technical problem that workpieces in a material containing frame are easy to accumulate under the condition that the existing mobile manipulator is inconvenient to replace.
In order to solve the technical problems, the utility model adopts the following specific scheme: the blanking transfer system of the stacking-preventing injection mold comprises a moving manipulator for clamping a workpiece to be transferred, a material containing frame for containing the workpiece, a sensor and a controller, wherein the material containing frame is placed on a horizontal moving mechanism of a transfer platform, and the horizontal moving mechanism can drive the material containing frame to linearly move; the sensor is arranged at the path of the moving manipulator for transferring the workpiece to the material containing frame, the sensor transmits a signal for the workpiece to pass through to the controller, and the controller controls the horizontal moving mechanism to drive the material containing frame to move.
As a further optimization of the above technical solution: and a mounting rod for fixing the sensor is vertically arranged on the transfer platform.
As a further optimization of the above technical solution: the sensor is an infrared sensor.
As a further optimization of the above technical solution: the horizontal moving mechanism is a conveyor belt mechanism.
As a further optimization of the above technical solution: the upper surface of the conveyor belt mechanism is fixedly provided with a plurality of limit stops, and the limit stops form a placement area for placing the material containing frame.
As a further optimization of the above technical solution: a supporting plate is arranged between the upper layer and the lower layer of the conveyor belt mechanism.
As a further optimization of the above technical solution: the horizontal moving mechanism comprises a tray and a linear driving element, the tray is slidably mounted on the transfer platform, and the telescopic end of the linear driving element is connected with the tray.
As a further optimization of the above technical solution: the linear driving element is an electric push rod or a hydraulic rod.
As a further optimization of the above technical solution: a plurality of limit stops are arranged on the tray, and the limit stops form a placement area for placing the material containing frame.
As a further optimization of the above technical solution: the movable manipulator comprises a clamping head, a vertical moving assembly and a horizontal moving assembly, wherein the vertical moving assembly and the horizontal moving assembly control the movement of the clamping head.
Compared with the prior art, the utility model has the following beneficial effects: according to the utility model, the material containing frame is arranged on the horizontal moving mechanism, and the distance between the material containing frame and the manipulator is controlled by the horizontal moving mechanism, so that workpieces fall into different positions in the material containing frame, and the workpieces are prevented from being accumulated.
Through setting up the signal that the controller can be according to the sensor, control horizontal movement mechanism drives flourishing material frame rectilinear motion, after the work piece of manipulator centre gripping falls into flourishing material frame, the controller control horizontal movement mechanism removes, makes the next work piece of mobile manipulator centre gripping fall into other positions in the flourishing material frame, avoids the work piece to pile up on the one hand, and on the other hand reserves sufficient time for the work piece heat dissipation that falls into flourishing material frame.
Drawings
Fig. 1 is a schematic structural view of embodiment 1;
FIG. 2 is a schematic side view of the horizontal moving mechanism in embodiment 1;
FIG. 3 is a schematic top view of the horizontal moving mechanism in embodiment 1;
fig. 4 is a schematic structural view of embodiment 2;
FIG. 5 is a schematic top view of the horizontal moving mechanism in embodiment 2;
Reference numerals: 1. the device comprises a material containing frame, 2, a conveyor belt, 3, a conveying roller, 4, a fixing frame, 5, a transfer platform, 6, a supporting plate, 7, a mounting rod, 8, a sensor, 801, a transmitter, 802, a receiver, 9, a workpiece, 10, an injection mold, 11, a clamping head, 12, a horizontal moving component, 13, a sliding block, 14, a vertical moving component, 15, a limit stop, 16, a tray, 17, a linear driving element, 18, a connecting frame, 19 and a mounting cross beam.
Detailed Description
The technical solutions of the present utility model are further described in detail below with reference to the accompanying drawings and specific embodiments, and the parts of the present utility model which are not specifically described and disclosed in the following embodiments should be understood as the prior art known or should be known to those skilled in the art.
Example 1
As shown in fig. 1, the utility model discloses an anti-accumulation type injection mold blanking transfer system, which is the same as the prior art, and comprises a mobile manipulator for clamping a workpiece 9 to be transferred and a material containing frame 1 for containing the workpiece 9. The mobile manipulator comprises a clamping head 11, a vertical moving component 14 and a horizontal moving component 12, wherein the vertical moving component 14 and the horizontal moving component 12 are controlled to move, the horizontal moving component 12 can drive the vertical moving component 14 to horizontally slide, the horizontal moving component 12 is arranged on a mounting cross beam 19 of a production workshop, and the vertical moving component 14 is arranged on a sliding block 13 of the horizontal moving component 12. After the injection mold 10 is demolded, the clamping head 11 stretches to the injection mold 10 to clamp the workpiece 9, then the clamping head 11 clamped with the workpiece 9 moves upwards under the action of the vertical moving assembly 14, then the horizontal moving assembly 12 controls the clamping head 11 and the workpiece 9 to move horizontally, the workpiece 9 is moved to the position above the material containing frame 1, and the clamping head 11 is loosened, so that the workpiece 9 falls into the material containing frame 1.
Unlike the prior art, the transfer system further comprises a sensor 8 and a controller, and the material containing frame 1 is placed on the horizontal moving mechanism of the transfer platform 5. The transfer platform 5 is located one side of the injection mold 10, and a horizontal moving mechanism is arranged on the transfer platform 5 and can drive the material containing frame 1 to linearly move so as to control the position of the material containing frame 1 relative to the horizontal moving component 12. The material containing frame 1 is a cuboid frame, the length direction of the horizontal moving mechanism is consistent with the length direction of the material containing frame 1, and the moving direction of the horizontal moving mechanism is mutually perpendicular to the moving direction of the upper horizontal moving assembly 12.
As shown in fig. 1 and 2, the horizontal movement mechanism is a conveyor belt mechanism. The conveyor belt mechanism comprises a conveyor belt 2 and a conveyor roller 3 for driving the conveyor belt 2 to horizontally move, and the conveyor roller 3 is arranged on a transfer platform 5 through a fixing frame 4. One of the conveying rollers 3 is a driving roller and is in transmission connection with a motor, the motor is a servo motor capable of rotating positively and negatively, and the motor is a commercial product. The motor drives the conveying roller 3 to rotate forward or reversely so as to drive the conveying belt 2 and the material containing frame 1 thereon to move horizontally and reciprocally.
The sensor 8 is arranged on one side of a path for transferring the workpiece 9 to the material containing frame 1 by the mobile manipulator, the sensor 8 transmits a signal passing through the workpiece 9 to the controller, and the controller controls the horizontal moving mechanism to drive the material containing frame 1 to move.
As shown in fig. 1 and 3, the sensor 8 is an infrared sensor including an emitter 801 and a receiver 802, which are installed in pairs. Two vertical mounting rods 7 are oppositely arranged on the transfer platform 5, the two mounting rods 7 are respectively positioned on one side of the horizontal moving mechanism, which is close to the injection mold, and are respectively positioned on two sides of the horizontal moving assembly 12, and the two mounting rods 7 are positioned below the horizontal moving assembly 12.
The two mounting rods 7 are respectively used for mounting the emitter 801 and the receiver 802, the height of the emitter 801 and the height of the receiver 802 are consistent with the height of the workpiece 9 in horizontal movement, so that the workpiece 9 passes between the emitter 801 and the receiver 802 in the process of transferring to the material containing frame 1, and the emitter 801 and the receiver 802 are matched for detecting the workpiece 9 clamped by the moving manipulator. The structure of the transmitter 801 and the receiver 802 is a prior art, and will not be described in detail herein.
The sensor 8 and the motor are both connected with the controller, the sensor 8 transmits a signal passing through the workpiece 9 to the controller, and the controller controls the motor to rotate so as to drive the material containing frame 1 to move.
Specifically, in the initial stage, the mobile manipulator is located above the injection mold 10;
After the injection mold 10 is demolded, the clamping head 11 moves downwards to clamp the demolded workpiece 9, the clamping head 11 after clamping the workpiece 9 moves upwards to a certain height and then moves horizontally to the material containing frame 1 under the drive of the horizontal moving assembly 12, the sensor 8 detects that the clamping head 11 clamps the workpiece 9 to pass through and transmits a data signal to the controller, the controller controls the motor to rotate forwards, the material containing frame 1 shown in fig. 2 moves rightwards, the moving distance is 1/3 of the length of the frame body, the clamping head 11 moves to the position above the starting end of the material containing frame 1 after passing over the sensor 8 (namely, the position above the right end of the material containing frame 1 shown in fig. 2), then moves downwards to enable the workpiece 9 to be close to the material containing frame 1, and the clamping head 11 is released to place the workpiece 9 in the material containing frame 1;
Then, the clamping head 11 is reset to the upper part of the injection mold 10, the workpiece is clamped by the clamping head 11 again to pass through the front part of the sensor 8 after the injection mold 10 is demolded again, the sensor 8 transmits a data signal to the controller, and the controller controls the motor to rotate forward so as to drive the material containing frame 1 to move rightwards;
Along with the right movement of the material containing frame 1, when the clamping head 11 can only move to the upper part of the tail end of the material containing frame 1 (i.e. the upper part of the left end of the material containing frame 1 shown in fig. 2), the motor is controlled to reversely rotate, the material containing frame 1 moves left, and the process is repeated, so that workpieces 9 can fall into different positions of the material containing frame 1, and the workpieces are prevented from being piled up.
Because the workpiece 9 after demoulding also has a certain temperature, the workpiece 9 is prevented from being piled up on one hand by the left-right movement of the material containing frame 1, and on the other hand, enough time is reserved for heat dissipation of the workpiece 9 falling into the material containing frame 1.
It should be noted that, the specific selection of the controller is the prior art, and will not be described herein.
As shown in fig. 3, a plurality of limit stops 15 are fixedly arranged on the upper surface of the conveyor belt 2, and the limit stops 15 form a placement area for placing the material containing frame 1 so as to prevent the material containing frame 1 from sliding towards the edge of the conveyor belt 2 in the process of moving horizontally along with the conveyor belt 2. The limit stop 15 is located the both sides of conveyer belt 2 length direction, is two rows of parallel arrangement, and every limit stop 15 that is listed as includes the rectangle baffle that a plurality of interval set up, sets up the rectangle baffle interval and can avoid causing the interference to the switching-over process of conveyer belt.
Be provided with backup pad 6 between upper and lower layers of conveyer belt 2, support conveyer belt 2 through backup pad 6, avoid conveyer belt 2 to move down owing to the action of the gravity of flourishing material frame 1, influence normal conveying. The support plate 6 is rectangular and the length direction of the support plate 6 is consistent with the conveying direction of the conveyor belt 2, and the width of the support plate 6 is larger than that of the conveyor belt, so that two long sides of the support plate 6 can be fixed on a conveying platform (not shown in the figure) through the fixing frame 4.
Example 2
The present embodiment is the same as the main structure of embodiment 1 except that, as shown in fig. 4 and 5, the horizontal conveying mechanism in this embodiment includes a tray 16 and a linear driving member 17, and the tray 16 is slidably mounted on the transfer platform 5. The tray 16 is rectangular, the sliding direction of the tray 16 is consistent with the length direction of the tray, and is perpendicular to the horizontal moving direction of the clamping head 11,
The telescopic end of the linear drive element 17 is connected to the tray 16. The linear driving element 17 is an electric push rod or a hydraulic rod. In order to stably push the tray 16, the tail end of the linear driving element 17 is further provided with a Y-shaped connecting frame 18, two branches of the Y-shaped connecting frame 18 are respectively fixed at the edge of the wide side of the tray 16, and the telescopic rod of the linear driving element 17 and the central line of the tray 16 in the length direction are positioned in the same straight line. The tray 16 is provided with a plurality of limit stops 15, and the plurality of limit stops 15 form a placement area for placing the material containing frame 1.
The tray 16 is driven to slide on the transfer platform 5 by the linear driving element 17 so as to enable the workpieces 9 to fall into different positions in the material containing frame 1, and the workpieces 9 are prevented from being piled up in the material containing frame 1.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (10)
1. Prevent piling up formula injection mold unloading transfer system, including being used for the centre gripping to wait to transport mobile manipulator of work piece (9) and holding material frame (1) of work piece (9), its characterized in that: the device also comprises a sensor (8) and a controller, wherein the material containing frame (1) is arranged on a horizontal moving mechanism of the transferring platform (5), and the horizontal moving mechanism can drive the material containing frame (1) to move linearly; the sensor (8) is arranged at the path of the moving manipulator for transferring the workpiece (9) to the material containing frame (1), the sensor (8) transmits a signal passing through the workpiece (9) to the controller, and the controller controls the horizontal moving mechanism to drive the material containing frame (1) to move.
2. The anti-accumulation injection mold blanking transfer system as claimed in claim 1, wherein: a mounting rod (7) for fixing the sensor (8) is vertically arranged on the transfer platform (5).
3. The anti-accumulation injection mold blanking transfer system as claimed in claim 1, wherein: the sensor (8) is an infrared sensor.
4. The anti-accumulation injection mold blanking transfer system as claimed in claim 1, wherein: the horizontal moving mechanism is a conveyor belt mechanism.
5. The anti-accumulation injection mold blanking transfer system as in claim 4, wherein: the upper surface of a conveyor belt (2) of the conveyor belt mechanism is fixedly provided with a plurality of limit stops (15), and the limit stops (15) form a placement area for placing the material containing frame (1).
6. The anti-accumulation injection mold blanking transfer system as in claim 4, wherein: a supporting plate (6) is arranged between the upper layer and the lower layer of the conveyor belt (2) of the conveyor belt mechanism.
7. The anti-accumulation injection mold blanking transfer system as claimed in claim 1, wherein: the horizontal moving mechanism comprises a tray (16) and a linear driving element (17), the tray (16) is slidably arranged on the transferring platform (5), and the telescopic end of the linear driving element (17) is connected with the tray (16).
8. The anti-accumulation injection mold blanking transfer system as in claim 7, wherein: the linear driving element (17) is an electric push rod or a hydraulic rod.
9. The anti-accumulation injection mold blanking transfer system as in claim 7, wherein: a plurality of limit stops (15) are arranged on the tray (16), and the plurality of limit stops (15) form a placement area for placing the material containing frame (1).
10. The anti-accumulation injection mold blanking transfer system as claimed in claim 1, wherein: the moving manipulator comprises a clamping head (11), a vertical moving component (14) for controlling the clamping head (11) to move and a horizontal moving component (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322895157.2U CN221271840U (en) | 2023-10-27 | 2023-10-27 | Prevent piling up formula injection mold unloading transfer system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322895157.2U CN221271840U (en) | 2023-10-27 | 2023-10-27 | Prevent piling up formula injection mold unloading transfer system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221271840U true CN221271840U (en) | 2024-07-05 |
Family
ID=91709308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322895157.2U Active CN221271840U (en) | 2023-10-27 | 2023-10-27 | Prevent piling up formula injection mold unloading transfer system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221271840U (en) |
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2023
- 2023-10-27 CN CN202322895157.2U patent/CN221271840U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant |