CN221247680U - Integrated equipment for flange oil injection and square sealing ring installation - Google Patents
Integrated equipment for flange oil injection and square sealing ring installation Download PDFInfo
- Publication number
- CN221247680U CN221247680U CN202323103293.XU CN202323103293U CN221247680U CN 221247680 U CN221247680 U CN 221247680U CN 202323103293 U CN202323103293 U CN 202323103293U CN 221247680 U CN221247680 U CN 221247680U
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- Prior art keywords
- sealing ring
- oil
- flange
- square
- frame
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- 238000007789 sealing Methods 0.000 title claims abstract description 150
- 238000009434 installation Methods 0.000 title claims abstract description 14
- 238000002347 injection Methods 0.000 title abstract description 37
- 239000007924 injection Substances 0.000 title abstract description 37
- 238000005507 spraying Methods 0.000 claims description 62
- 230000007246 mechanism Effects 0.000 claims description 48
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 2
- 238000011900 installation process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 109
- 239000000463 material Substances 0.000 description 21
- 239000010687 lubricating oil Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 4
- 239000012876 carrier material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Automatic Assembly (AREA)
Abstract
The utility model relates to the technical field of flange installation, in particular to an integrated device for flange oil injection and square sealing ring installation, which improves the operation efficiency and the sealing performance of the device in the flange oil injection process, ensures the accuracy of oil injection quantity and oil injection position, improves the working efficiency, reduces the reject ratio of products and optimizes the installation process of the square sealing ring; including frame, flange oil spout device and square sealing ring assembly device are all installed on the top of frame, and flange oil spout device is located the right-hand member of square sealing ring assembly device, carries out automatic oil spout to flange recess department through flange oil spout device, accomplishes the oil spout operation to three positions of product, gets square sealing ring through square sealing ring assembly device to push the sealing ring into in the product.
Description
Technical Field
The utility model relates to the technical field of flange installation, in particular to an integrated device for flange oil injection and square sealing ring installation.
Background
Flanges, also known as flange collars or lugs. The flange is a part for connecting pipes and is used for connecting the pipe ends; there are also flanges for use on the equipment access ports for connection between two equipment, such as speed reducer flanges. The flange connection or the flange joint refers to detachable connection which is formed by connecting a flange, a gasket and a bolt with each other to form a group of combined sealing structures. The gasket is a circular ring made of a material which can generate plastic deformation and has certain strength, the flange is required to be matched with the sealing ring, lubricating oil spraying is required to be carried out at the groove of the flange during installation, and sealing strip equipment is assembled on the surface of the flange, which is proposed by the prior art publication No. CN104942749B, and comprises a working table and a discharging assembly line, wherein the discharging assembly line is arranged on the working table; the layering workstation, the layering workstation is including supporting the pillar that plays the layering workstation, and the retainer plate is installed above the layering workstation, the carousel is installed to the retainer plate inboard, and the work piece groove is established between carousel and retainer plate, the carousel below is connected with the axis of rotation, the axis of rotation is rotated through belt drive by motor one. However, the existing oil spraying mode is to spray the lubricating oil on the flange groove by using the manual handheld oil spraying device, because manual operation is used, the oil spraying quantity deviation is large, the oil spraying position is different from person to person, the operation efficiency is low, the product reject ratio is high, meanwhile, atomized lubricating oil can also cause certain influence on the health of operators, meanwhile, the square sealing ring is manually positioned, and because the shape of the sealing ring is square, the size is large, the requirement on the installation angle is high, and the assembly is difficult.
Disclosure of utility model
In order to solve the technical problems, the utility model provides the flange oil injection and square sealing ring installation integrated device which improves the operation efficiency and the sealing performance of the device in the flange oil injection process, ensures the accuracy of oil injection quantity and oil injection position, improves the working efficiency, reduces the product reject ratio and optimizes the installation process of the square sealing ring.
The utility model relates to integrated equipment for flange oil injection and square seal ring installation, which comprises a frame, a flange oil injection device and a square seal ring assembly device, wherein the flange oil injection device and the square seal ring assembly device are both arranged at the top end of the frame, the flange oil injection device is positioned at the right end of the square seal ring assembly device, the flange oil injection device is used for automatically injecting oil at a flange groove to finish oil injection operation of three positions of a product, the square seal ring is taken by the square seal ring assembly device, and the seal ring is pushed into the product; the flange oil injection device improves the operation efficiency and the sealing performance of equipment in the flange oil injection process, ensures the accuracy of oil injection quantity and oil injection position, improves the working efficiency, reduces the reject ratio of products, and optimizes the installation process of square sealing rings.
Preferably, the flange oil spraying device comprises an oil storage tank, an oil spraying controller, an oil spraying nozzle, an oil spraying transverse moving cylinder, an oil spraying upper cylinder, an oil spraying lower cylinder, a product transverse moving shaft and a mounting frame, wherein the oil storage tank and the oil spraying controller are both arranged on the mounting frame, the oil storage tank is positioned on the right side of the oil spraying controller, the mounting frame is arranged on the top end of the frame, the product transverse moving shaft is positioned on the left side of the flange oil spraying device, the product transverse moving shaft is arranged on the frame to drive a product to transversely move to an oil spraying position, and the oil spraying nozzle is arranged on the frame on the right side of the product transverse moving shaft through the oil spraying transverse moving cylinder and the oil spraying upper cylinder and the oil spraying lower cylinder and drives the oil spraying transverse moving shaft to move; during operation product sideslip axle drives the product sideslip to the oil spout position, supplies with lubricating oil through the oil storage tank, and the oil spout controller is to the accurate control of oil spray volume and oil spout time, and oil spout sideslip cylinder and oil spout cylinder drive nozzle motion about the oil spout simultaneously, and the oil spout operation to three positions of product is accomplished to the cooperation product sideslip axle, and oil spray volume oil spout time is accurate controllable, but the accurate control of oil spout position is adjusted simultaneously, can inspect the oil spray volume by visual system after the oil spout is accomplished.
Preferably, the oil nozzle cleaning device is arranged on a corresponding rack below the oil nozzle; can clean the nozzle tip through nozzle tip cleaning device after the oil spout is accomplished, avoid being stained with attached impurity, cause the jam, cause the influence to the oil spout next time.
Preferably, the square sealing ring assembling device comprises a sealing ring carrier, a sealing ring jacking mechanism, a sealing ring carrier conveying shaft, a sealing ring taking mechanism, a sealing ring compacting block and a sealing ring pushing mechanism, wherein the sealing ring carrier is positioned at the front end of the square sealing ring assembling device, the sealing ring carrier is fixedly arranged at the front end of the top end of the frame, the sealing ring carrier is provided with the sealing ring jacking mechanism and the sealing ring carrier conveying shaft for conveying and jacking the sealing ring, the sealing ring taking shaft is positioned at the left end of the square sealing ring assembling device and is fixedly arranged at the rear end of the top end of the frame, the sealing ring pushing mechanism is arranged in front of the sealing ring taking shaft, the sealing ring taking mechanism is arranged on the sealing ring pushing mechanism, the sealing ring taking mechanism and the sealing ring carrier are provided with a positioning mechanism, and the sealing ring compacting block is positioned below the sealing ring taking mechanism; placing square sealing ring on the sealing ring carrier, carrying the position of getting the material through sealing ring carrier conveying shaft, the sealing ring is got the material axle and is driven the sealing ring and get the material position of removing to the sealing ring carrier simultaneously, carry out relative fixation to sealing ring material taking mechanism and sealing ring carrier through positioning mechanism, sealing ring jack-up mechanism jack-up is with the sealing ring from the carrier to on the sealing ring material taking mechanism, compress tightly the sealing ring fixedly through the sealing ring compact heap, the sealing ring is got the material axle and is driven the sealing ring and get the material mechanism and remove to the product top, push the sealing ring into the product through the sealing ring pushing mechanism, the degree of automation when improving the equipment, improve packaging efficiency.
Preferably, the device also comprises a sealing ring assembly checking camera, wherein the sealing ring assembly checking camera is arranged on the frame above the sealing ring compacting block; the assembling state of the sealing ring can be checked through the sealing ring assembling and checking camera, so that the assembling accuracy is ensured, and the processing quality is improved.
Compared with the prior art, the utility model has the beneficial effects that: the flange oil injection device improves the operation efficiency and the sealing performance of equipment in the flange oil injection process, ensures the accuracy of oil injection quantity and oil injection position, improves the working efficiency, reduces the reject ratio of products, and optimizes the installation process of square sealing rings.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a front view of a flange fuel injector of the present utility model;
FIG. 3 is a schematic right-side view of the square seal ring assembly device of the present utility model;
FIG. 4 is an enlarged schematic view of the portion A of FIG. 2 in accordance with the present utility model;
FIG. 5 is an enlarged schematic view of the portion B of FIG. 3 according to the present utility model;
The reference numerals in the drawings: 1. a frame; 2. a flange oil spraying device; 3. square sealing ring assembling device; 2-1, an oil storage tank; 2-2, an oil injection controller; 2-3, an oil nozzle; 2-4, a nozzle cleaning device; 2-5, oil injection sideslip cylinder; 2-6, oil injection upper and lower cylinders; 2-7, a product transverse moving shaft; 2-8, mounting rack; 3-1, a sealing ring carrier; 3-2, a seal ring jacking mechanism; 3-3, conveying the carrier shaft of the sealing ring; 3-4, a sealing ring material taking shaft; 3-5, a seal ring material taking mechanism; 3-6, a sealing ring compacting block; 3-7, pushing the sealing ring into the mechanism; and 3-8, assembling a seal ring and checking a camera.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
As shown in fig. 1 to 5, the flange oil spraying device 2 and the square seal ring assembling device 3 are both installed at the top end of the frame 1, the flange oil spraying device 2 is positioned at the right end of the square seal ring assembling device 3, the oil storage tank 2-1 and the oil spraying controller 2-2 are both installed on the installation frame 2-8, the oil storage tank 2-1 is positioned at the right side of the oil spraying controller 2-2, the installation frame 2-8 is installed at the top end of the frame 1, the product traversing shaft 2-7 is positioned at the left side of the flange oil spraying device 2, the product traversing shaft 2-7 is installed on the frame to drive the product to traverse to the oil spraying position, the oil spraying nozzle 2-3 is installed on the frame at the right side of the product traversing shaft 2-7 through the oil spraying traversing cylinder 2-5 and the oil spraying up-down cylinder 2-6 and drives the oil spraying nozzle to move, the oil nozzle cleaning device 2-4 is arranged on a corresponding frame below the oil nozzle 2-3, the sealing ring carrier 3-1 is arranged at the front end of the square sealing ring assembling device 3, the sealing ring carrier 3-1 is fixedly arranged at the front end of the top end of the frame 1, the sealing ring carrier 3-1 is provided with a sealing ring jacking mechanism 3-2 and a sealing ring carrier conveying shaft 3-3 for conveying and jacking a sealing ring, the sealing ring taking shaft 3-4 is arranged at the left end of the square sealing ring assembling device 3 and is fixedly arranged at the rear end of the top end of the frame 1, the sealing ring pushing mechanism 3-7 is arranged in front of the sealing ring taking shaft 3-4, the sealing ring pushing mechanism 3-7 is provided with a sealing ring taking mechanism 3-5, the sealing ring taking mechanism 3-5 and the sealing ring carrier 3-1 are provided with positioning mechanisms, the sealing ring compressing block 3-6 is positioned below the sealing ring taking mechanism 3-5, and the sealing ring assembling checking camera 3-8 is arranged on the frame above the sealing ring compressing block 3-6;
The product traversing shaft 2-7 drives the product traversing to the oil spraying position during working, lubricating oil is supplied through the oil storage tank 2-1, the oil spraying controller 2-2 precisely controls the oil spraying quantity and the oil spraying time, meanwhile, the oil spraying traversing cylinder 2-5 and the oil spraying upper and lower cylinders 2-6 drive the oil spraying nozzle 2-3 to move, the oil spraying operation on three positions of the product is completed by matching with the product traversing shaft 2-7, the oil spraying quantity and the oil spraying time are precisely controllable, meanwhile, the oil spraying position can be precisely controlled and regulated, the oil spraying state can be inspected by a vision system after the oil spraying is completed, the oil spraying nozzle 2-3 can be cleaned after the oil spraying is completed through the oil nozzle cleaning device 2-4, the phenomenon of adhering impurities is avoided, the blockage is caused, the influence is caused on the next oil spraying, the square sealing ring is placed on the sealing ring carrier 3-1, the sealing ring carrier conveying shaft 3-3 is used for conveying the sealing ring to the material taking position, the sealing ring material taking shaft 3-4 is used for driving the sealing ring material taking mechanism 3-5 to move to the sealing ring carrier material taking position, the sealing ring material taking mechanism 3-5 and the sealing ring carrier 3-1 are relatively fixed through the positioning mechanism, the sealing ring jacking mechanism 3-2 jacks the sealing ring from the carrier to the sealing ring material taking mechanism 3-5, the sealing ring is tightly pressed and fixed through the sealing ring pressing block 3-6, the sealing ring material taking shaft 3-4 is used for driving the sealing ring material taking mechanism 3-5 to move to the upper part of a product, the sealing ring is pushed into the product through the sealing ring pushing mechanism 3-7, the automation degree during assembly is improved, the assembly efficiency is improved, the assembly state of the sealing ring can be checked through the sealing ring assembly checking camera 3-8, the accuracy of assembly is guaranteed, and the processing quality is improved.
As shown in figures 1 to 5, in the integrated equipment for flange oil injection and square seal ring installation, when the integrated equipment works, firstly a product traversing shaft 2-7 drives a product to transversely move to an oil injection position, lubricating oil is supplied through an oil storage tank 2-1, an oil injection controller 2-2 precisely controls oil injection quantity and oil injection time, meanwhile, an oil injection traversing cylinder 2-5 and an oil injection upper and lower cylinder 2-6 drive an oil injection nozzle 2-3 to move, the oil injection operation on three positions of the product is completed by matching with the product traversing shaft 2-7, a square seal ring is placed on a seal ring carrier 3-1, the product is conveyed to a material taking position through a seal ring carrier conveying shaft 3-3, meanwhile, a seal ring material taking shaft 3-4 drives a seal ring material taking mechanism 3-5 to a seal ring carrier material taking position, a seal ring jacking mechanism 3-2 jacks a seal ring onto the seal ring mechanism 3-5 through a locating mechanism, the seal ring is pressed and fixed through a seal ring pressing block 3-6, the seal ring shaft 3-4 drives the seal ring mechanism 3-5 to move to the upper side of the product, and then the seal ring is pushed into a seal ring taking mechanism 3-8 through a seal ring checking material taking mechanism, and the seal ring is assembled into a seal ring assembling state through a check camera.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (5)
1. The utility model provides an integrative equipment of flange oil spout and square sealing circle installation, a serial communication port, including frame (1), flange oil spout device (2) and square sealing circle assembly device (3), the top in frame (1) is all installed to flange oil spout device (2) and square sealing circle assembly device (3), flange oil spout device (2) are located the right-hand member of square sealing circle assembly device (3), carry out automatic oil spout to flange recess department through flange oil spout device (2), accomplish the oil spout operation to three positions of product, get the square sealing circle through square sealing circle assembly device (3), and push the sealing washer into in the product.
2. The flange oil spraying and square sealing ring mounting integrated device according to claim 1, wherein the flange oil spraying device (2) comprises an oil storage tank (2-1), an oil spraying controller (2-2), an oil spraying nozzle (2-3), an oil spraying transverse moving cylinder (2-5), an oil spraying upper and lower cylinder (2-6), a product transverse moving shaft (2-7) and a mounting frame (2-8), the oil storage tank (2-1) and the oil spraying controller (2-2) are both mounted on the mounting frame (2-8), the oil storage tank (2-1) is located on the right side of the oil spraying controller (2-2), the mounting frame (2-8) is mounted on the top end of the frame (1), the product transverse moving shaft (2-7) is located on the left side of the flange oil spraying device (2), the product transverse moving shaft (2-7) is mounted on the frame to drive a product to a spraying position, and the oil spraying nozzle (2-3) is mounted on the frame on the right side of the product transverse moving shaft (2-7) through the oil spraying cylinder (2-5) and the oil spraying upper and lower cylinder (2-6).
3. A flange-injected and square-seal-ring-mounted integrated device as claimed in claim 2, further comprising a nozzle-cleaning means (2-4), the nozzle-cleaning means (2-4) being mounted on a corresponding frame below the nozzle (2-3).
4. The flange oil spraying and square sealing ring installing integrated device according to claim 1, wherein the square sealing ring assembling device (3) comprises a sealing ring carrier (3-1), a sealing ring jacking mechanism (3-2), a sealing ring carrier conveying shaft (3-3), a sealing ring taking shaft (3-4), a sealing ring taking mechanism (3-5), a sealing ring compacting block (3-6) and a sealing ring pushing mechanism (3-7), the sealing ring carrier (3-1) is positioned at the front end of the square sealing ring assembling device (3), the sealing ring carrier (3-1) is fixedly arranged at the front end of the top end of the frame (1), the sealing ring jacking mechanism (3-2) and the sealing ring carrier conveying shaft (3-3) are arranged on the sealing ring carrier (3-1) to convey and jack a sealing ring, the sealing ring taking shaft (3-4) is positioned at the left end of the square sealing ring assembling device (3) and fixedly arranged at the rear end of the top end of the frame (1), the sealing ring pushing mechanism (3-7) is arranged in front of the sealing ring shaft (3-4), the sealing ring pushing mechanism (3-7) is fixedly arranged on the front of the frame (1) and provided with the sealing ring taking mechanism (3-5), the sealing ring compacting block (3-6) is positioned below the sealing ring taking mechanism (3-5).
5. A flange oil spraying and square sealing ring mounting integrated device as claimed in claim 4, further comprising a sealing ring assembling inspection camera (3-8), wherein the sealing ring assembling inspection camera (3-8) is mounted on a frame above the sealing ring pressing block (3-6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323103293.XU CN221247680U (en) | 2023-11-17 | 2023-11-17 | Integrated equipment for flange oil injection and square sealing ring installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323103293.XU CN221247680U (en) | 2023-11-17 | 2023-11-17 | Integrated equipment for flange oil injection and square sealing ring installation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221247680U true CN221247680U (en) | 2024-07-02 |
Family
ID=91627757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323103293.XU Active CN221247680U (en) | 2023-11-17 | 2023-11-17 | Integrated equipment for flange oil injection and square sealing ring installation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221247680U (en) |
-
2023
- 2023-11-17 CN CN202323103293.XU patent/CN221247680U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |