CN221233163U - Device for pressing tea bricks by using golden flower compressed tea - Google Patents
Device for pressing tea bricks by using golden flower compressed tea Download PDFInfo
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- CN221233163U CN221233163U CN202323093156.2U CN202323093156U CN221233163U CN 221233163 U CN221233163 U CN 221233163U CN 202323093156 U CN202323093156 U CN 202323093156U CN 221233163 U CN221233163 U CN 221233163U
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- conveyor
- gear
- pressing
- tea
- material blocking
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- 241001122767 Theaceae Species 0.000 title claims abstract description 48
- 239000011449 brick Substances 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 37
- 230000000903 blocking effect Effects 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000001629 suppression Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000006041 probiotic Substances 0.000 description 2
- 230000000529 probiotic effect Effects 0.000 description 2
- 235000018291 probiotics Nutrition 0.000 description 2
- 241001205401 Aspergillus cristatus Species 0.000 description 1
- 210000000577 adipose tissue Anatomy 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 235000012000 cholesterol Nutrition 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Abstract
The utility model discloses a device capable of continuously processing golden flower compressed tea to press tea bricks, which comprises a conveyor, a die, a pressing machine and a material blocking component, wherein the conveyor is arranged on the die; the pressing machine is fixedly arranged at the upper part of the conveyor through an arch-shaped frame, the material blocking component is arranged at the side part of the conveyor, and the pressing machine is respectively in transmission connection with the material blocking component and the conveyor; the mould is placed on a conveyor belt of a conveyor. According to the utility model, the conveyor and the material blocking assembly are driven to operate by the pressing machine, so that the material conveying can be realized while the brick tea is pressed, and the continuous and uninterrupted brick tea pressing can be realized by the cooperation of the material blocking assembly and the conveyor.
Description
Technical Field
The utility model relates to the technical field of tea making equipment, in particular to a device for pressing tea bricks by using compressed golden flower tea.
Background
The Eurotium cristatum is a unique substance in brick tea, is a probiotic with multiple health care functions grown by a specific process under specific temperature and humidity, and the yellow capsule shell produced by the probiotic is similar to tiny spots and uniformly attached to the brick tea, and is commonly called golden flower. Jin Huafu brick tea, called Fuzhuan brick tea for short, has obvious effects of reducing human body fat compounds, blood fat, blood pressure, blood sugar, cholesterol and the like. Fuzhuan tea is square brick tea taking black raw tea as a raw material and subjected to mechanical compression molding, wet tea leaves need to be filled into a mold in the process of pressing the Fuzhuan tea, then the mold filled with the tea leaves needs to be placed at the bottom of a pressing machine by workers in the process of mechanical compression molding, the mold is taken down after the pressing is finished, the pressing steps are complex, and the existing brick tea processing process is not continuous enough, so that the brick tea processing efficiency is affected.
Therefore, it is necessary to design a device for pressing tea bricks by using compressed golden flower tea which can be continuously processed aiming at the defects of the prior art.
Disclosure of utility model
In order to overcome the defects in the prior art, the utility model provides a device for pressing tea bricks by using compressed golden flower tea, which can be continuously processed.
A device for pressing tea bricks by using compressed golden flower tea comprises a conveyor, a die, a pressing machine and a material blocking component; the pressing machine is fixedly arranged at the upper part of the conveyor through an arch-shaped frame, the material blocking component is arranged at the side part of the conveyor, and the pressing machine is respectively in transmission connection with the material blocking component and the conveyor; the mould is placed on a conveyor belt of a conveyor.
Optionally, the material blocking assembly comprises a U-shaped material blocking plate, a first straight rack, a first gear, a transverse shaft, a second gear and a gear box, wherein the gear box is fixedly arranged on the side part of the conveyor, the first gear, the second gear, the transverse shaft and the first straight rack are arranged in the gear box, the first gear and the second gear are fixedly arranged at two ends of the transverse shaft, the first straight rack is in transmission connection with the first gear, and the first straight rack is fixedly connected with the U-shaped material blocking plate; the U-shaped baffle plate is in sliding connection with the gear box and the conveyor, a chute matched with the U-shaped baffle plate is arranged on the conveyor, and the moving direction of the U-shaped baffle plate is perpendicular to the conveying direction of the conveyor.
Optionally, the pressing machine comprises a hydraulic machine fixedly mounted on the arch frame and a pressing plate mounted on the end part of a piston rod of the hydraulic machine; the pressing plate is matched with the die; the piston rod of the hydraulic machine is provided with a connecting sleeve, a first connecting rod is arranged on the connecting sleeve, a second straight rack is arranged on the first connecting rod, and the second straight rack is in transmission connection with a second gear.
Optionally, a second connecting rod is arranged on one side, opposite to the first connecting rod, of the connecting sleeve, and a third straight rack is arranged on the second connecting rod; the rotating roller of the conveyor is provided with a ratchet wheel which is in transmission connection with the third straight toothed bar.
Optionally, the connecting sleeve is adjustably sleeved on a piston rod of the hydraulic machine through a mounting screw.
Optionally, the automatic feeding device further comprises a feeding mechanism, wherein the feeding mechanism comprises a feeding frame and an air cylinder, the feeding frame is arranged at one end of the conveyor, and the air cylinder is arranged on the feeding frame.
The beneficial effects of the utility model are as follows:
1. According to the utility model, the conveyor and the material blocking assembly are driven to operate by the pressing machine, so that the material conveying can be realized while the brick tea is pressed, and the continuous and uninterrupted brick tea pressing can be realized by the cooperation of the material blocking assembly and the conveyor.
2. The pressing machine drives the U-shaped baffle plate to slide back and forth along the direction perpendicular to the transmission direction of the conveyor through power transmission when in operation, so that only one mold to be processed can pass through each time, pressed tea bricks and molds are transmitted out of a pressing processing area after pressing is finished, the next mold to be processed enters the pressing processing area, automatic uninterrupted material transmission and processing can be realized through reciprocation, and the device is more intelligent and automatic and has higher processing efficiency.
3. The pressing machine can drive the conveyor to run, and the conveyor is driven to realize unidirectional transmission through the transmission cooperation of the third straight rack and the ratchet wheel in the processing process.
4. According to the utility model, automatic material returning is realized through the matching of the air cylinder and the material returning frame.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
FIG. 2 is a schematic view showing a state of the U-shaped baffle plate of the present utility model.
FIG. 3 is a schematic view showing another state of the U-shaped baffle plate of the present utility model.
Fig. 4 is a schematic perspective view of a U-shaped baffle plate according to the present utility model.
FIG. 5 is a partial cross-sectional view of the gear box of the present utility model.
Fig. 6 is a schematic perspective view of the press, the connecting sleeve, the pressing plate, the second connecting rod, the third rack, the ratchet wheel and the conveyor of the present utility model.
Fig. 7 is a schematic perspective view of a material returning mechanism according to the present utility model.
The reference symbols in the drawings: 1: conveyor, 11: chute, 2: and (3) a die: arch form frame, 4: hydraulic press, 41: connecting sleeve, 42: pressing plate, 5: first link, 51: second straight rack, 6: u type striker plate, 601: short baffle, 602: long baffle, 603: t-shaped plate, 61: first straight rack, 62: first gear, 63: horizontal axis, 64: second gear, 7: gearbox, 8: second link, 81: third straight rack, 82: ratchet wheel, 9: material returning frame, 91: cylinder, 10: and (5) installing a screw.
Detailed Description
The utility model will be further described with reference to specific examples, which are illustrative examples and illustrations of the utility model herein, but are not intended to be limiting, and in this example, reference is made to fig. 1, with the direction of the front view 1 being the front side of the device.
Example 1
An embodiment of the utility model is illustrated by figures 1-6. In fig. 1, a conveyor 1 is a gear transmission conveyor, a mold 2 (tea leaves to be pressed) filled with raw tea is sequentially placed on a conveying belt of the conveyor 1, in this embodiment, the conveying direction of the conveyor 1 is from right to left, an arch frame 3 is fixedly installed on the upper side of the conveyor 1, the arch frame 3 spans the conveyor 1 and is fixedly connected with an outer frame of the conveyor 1, a pressing machine is fixedly installed at the center position of the top of the arch frame 3, the pressing direction of the pressing machine faces downwards and is opposite to the conveyor 1, a blocking component is installed on the front side of the conveyor 1, the blocking component is matched with the pressing machine, and in particular, the pressing machine is in transmission connection with the blocking component and the conveyor 1 respectively.
Referring to fig. 2-5, in this embodiment, the material blocking assembly includes a U-shaped material blocking plate 6, a first straight rack 61, a first gear 62, a cross shaft 63, a second gear 64 and a gear box 7, wherein the gear box 7 is fixedly installed at the front side of the conveyor 1, the cross shaft 63 is rotatably installed in the gear box 7, the first gear 62 and the second gear 64 are respectively fixedly installed at two ends of the cross shaft 63, the U-shaped material blocking plate 6 is slidably connected with the gear box 7, the lower end of the U-shaped material blocking plate 6 is fixedly connected with the first straight rack 61, the first straight rack 61 is engaged with the first gear 62, the U-shaped material blocking plate 6 is particularly preferably integrally formed by a T-shaped plate 603, a long baffle 602 and a short baffle 601, the U-shaped material blocking plate 6 is slidably connected with the conveyor 1, a chute 11 adapted to the long baffle 602 and the short baffle 601 is provided on the conveyor 1, wherein the moving direction of the U-shaped material blocking plate 6 is perpendicular to the conveying direction of the conveyor 1, in this embodiment, the U-shaped material blocking plate 6 is fixedly installed on the frame 4, and the hydraulic press is preferably installed on the large-shaped press frame 42 and the press frame 42 is fixedly installed on the frame 4, and the press frame 42 is correspondingly installed on the small-shaped press frame 4. The connecting sleeve 41 is adjustably sleeved on a piston rod of the hydraulic machine 4 through the mounting screw 10. The connecting sleeve 41 is provided with a first connecting rod 5 and a second connecting rod 8, in particular in the embodiment, the first connecting rod 5 is fixedly arranged on the front side of the connecting sleeve 41, the second connecting rod 8 is fixedly arranged on the rear side of the connecting sleeve 41, the first connecting rod 5 is provided with a second straight rack 51, the second connecting rod 8 is provided with a third straight rack 81, the first connecting rod 5 is in sliding fit with the gear box 7, the second straight rack 51 is in transmission connection with a second gear 64, the third straight rack 81 is in transmission connection with a ratchet 82 arranged on a rotating roller of the conveyor 1, and a supporting sliding plate in sliding fit with the second connecting rod 8 is fixedly arranged on the conveyor 1.
When the novel pressing machine is used, the mould 2 filled with raw tea is sequentially placed on the conveyor 1 for transmission, at the moment, the hydraulic press 4 is started, a piston rod of the hydraulic press 4 moves downwards, the piston rod drives the pressing plate 42 to press downwards and match with the mould 2 to finish pressing of tea bricks, the piston rod of the hydraulic press 4 synchronously drives the connecting sleeve 41 and the first connecting rod 5 and the second connecting rod 8 connected to the connecting sleeve 41 to move downwards together, the first connecting rod 5 moves downwards to drive the second straight rack 51 to move downwards, the second straight rack 51 is meshed with the second gear 64, the second gear 64 is driven to rotate, the second gear 64 is coaxial with the first gear 62, the first gear 62 is driven to rotate synchronously, the first gear 62 is driven to slide, the first straight rack 61 is driven to slide, the U-shaped baffle 6 is finally driven to move through power transmission, at the moment, the long baffle 602 is not embedded into the mould 2 on the right side, meanwhile, the short baffle 601 slides out of the chute 11, the first straight rack 2 is conveyed from the right to the left side, the first gear 602 is stopped from moving to the first gear 64, the first gear 64 is not contacted with the second gear 64, and the first gear 64 is not stopped from moving to move continuously, and the first gear 64 is not contacted with the first gear 64, at the moment, the first gear 64 is prevented from moving continuously, and the first gear 64 is prevented from moving continuously, at the position is in the position, and the position is in the mode of moving is because the first gear is in the mode, and the mode is in the mode is moved. When the piston rod of the hydraulic press 4 moves upwards, the gear, the rack and the like move in the opposite direction, at this time, the U-shaped baffle 6 moves backwards, the long baffle 602 slides out of the chute 11 and blocks the first die 2 to be processed on the right side of the pressed die 2, the short baffle 601 is embedded in the chute 11 and no longer blocks the pressed die 2, and the pressed die 2 is transported away as the conveyor 1 moves. In synchronization with the above steps, when the second link 8 moves downward together with the first link 5, the second link 8 drives the third rack 81 to move downward together, and since the third rack 81 is meshed with the ratchet 82 externally, when the third rack 81 moves downward, the third rack 81 drives the ratchet 82 to operate, the second gear 64 and the ratchet 82 have a difference in operation, the third rack 81 contacts the ratchet 82 first, drives the ratchet 82 to rotate, the ratchet drives the conveyor 1 to operate by the rotating roller, the operation direction of the conveyor 1 is from right to left, at this time, the conveyor 1 transports away the pressed mold 2, then the first link 5 contacts the second gear 64 and drives it to operate, at this time, the first mold 2 blocked on the right side is transported to the right side pressing area of the short baffle 601, and the short baffle 601 just limits it to be located under the pressing plate 42, and the above steps can refer to two different transmission states of fig. 2 and 3, when the ratchet 82 moves upward, the conveyor 1 is not driven to idle.
Preferably, the side edges of the mold 2 are chamfered, and one side of the long baffle 602 is also chamfered, so that the long baffle 602 is conveniently inserted between two adjacent molds 2 to separate them.
Example 2
Referring to fig. 7, the automatic feeding machine further comprises a feeding mechanism, wherein the feeding mechanism comprises a feeding frame 9 and an air cylinder 91, the feeding frame 9 is arranged at the left end of the conveyor 1, the air cylinder 91 is arranged at the rear side of the feeding frame 9, a notch is formed in the front side of the feeding frame 9, the notch just can only pass through one die 2, an inclined plate is arranged at the notch position, and pressed bricks and dies which are conveyed to the feeding frame 9 through the conveyor 1 are pushed away to feed through the air cylinder 91.
The foregoing examples have shown only the preferred embodiments of the utility model, which are described in more detail and are not to be construed as limiting the scope of the utility model. It should be noted that modifications, improvements and substitutions can be made by those skilled in the art without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (6)
1. The utility model provides a device of golden flower compressed tea suppression brick tea which characterized in that: comprises a conveyor (1), a die (2), a pressing machine and a material blocking component;
The pressing machine is fixedly arranged at the upper part of the conveyor (1) through an arch-shaped frame (3), the material blocking component is arranged at the side part of the conveyor (1), and the pressing machine is respectively in transmission connection with the material blocking component and the conveyor (1);
The mould (2) is placed on a conveyor belt of the conveyor (1).
2. A device for pressing tea bricks from compressed golden flower tea according to claim 1, wherein: the material blocking assembly comprises a U-shaped material blocking plate (6), a first straight rack (61), a first gear (62), a transverse shaft (63), a second gear (64) and a gear box (7), wherein the gear box (7) is fixedly arranged on the side part of the conveyor (1), the first gear (62), the second gear (64), the transverse shaft (63) and the first straight rack (61) are arranged in the gear box (7), the first gear (62) and the second gear (64) are fixedly arranged at two ends of the transverse shaft (63), the first straight rack (61) is in transmission connection with the first gear (62), and the first straight rack (61) is fixedly connected with the U-shaped material blocking plate (6);
The U-shaped material baffle (6) is in sliding connection with the gear box (7) and the conveyor (1), a chute (11) matched with the U-shaped material baffle (6) is arranged on the conveyor (1), and the moving direction of the U-shaped material baffle (6) is perpendicular to the conveying direction of the conveyor (1).
3. A device for pressing tea bricks from compressed golden flower tea according to claim 2, wherein: the pressing machine comprises a hydraulic machine (4) fixedly mounted on the arch frame (3), and a pressing plate (42) mounted at the end part of a piston rod of the hydraulic machine (4);
the pressing plate (42) is matched with the die (2);
The piston rod of the hydraulic machine (4) is provided with a connecting sleeve (41), the connecting sleeve (41) is provided with a first connecting rod (5), the first connecting rod (5) is provided with a second straight rack (51), and the second straight rack (51) is in transmission connection with a second gear (64).
4. A device for pressing tea bricks from compressed golden flower tea according to claim 3, wherein: a second connecting rod (8) is arranged on one side, opposite to the first connecting rod (5), of the connecting sleeve (41), and a third straight rack (81) is arranged on the second connecting rod (8);
A ratchet wheel (82) is arranged on the rotating roller of the conveyor (1), and the ratchet wheel (82) is in transmission connection with a third straight rack (81).
5. A device for pressing tea bricks from compressed golden flower tea according to claim 4, wherein: the connecting sleeve (41) is adjustably sleeved on a piston rod of the hydraulic machine (4) through the mounting screw (10).
6. A device for pressing tea bricks from compressed golden flower tea according to claim 5, wherein: the automatic feeding device is characterized by further comprising a feeding mechanism, wherein the feeding mechanism comprises a feeding frame (9) and an air cylinder (91), the feeding frame (9) is arranged at one end of the conveyor (1), and the air cylinder (91) is arranged on the feeding frame (9).
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221233163U true CN221233163U (en) | 2024-06-28 |
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| Date | Code | Title | Description |
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| GR01 | Patent grant |