CN221212108U - Device for forming refractory bricks - Google Patents
Device for forming refractory bricks Download PDFInfo
- Publication number
- CN221212108U CN221212108U CN202322625481.2U CN202322625481U CN221212108U CN 221212108 U CN221212108 U CN 221212108U CN 202322625481 U CN202322625481 U CN 202322625481U CN 221212108 U CN221212108 U CN 221212108U
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- spring
- bottom plate
- top plate
- plate
- die cavity
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- 239000011449 brick Substances 0.000 title claims abstract description 22
- 230000006978 adaptation Effects 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000012797 qualification Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 14
- 238000003825 pressing Methods 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000004512 die casting Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model relates to a device for forming refractory bricks, which belongs to the field of refractory product forming devices and comprises a bottom plate, wherein a top plate is arranged at the top of the bottom plate in a matched manner, a supporting table is arranged between the bottom plate and the top plate, a die cavity I is arranged at the top of the supporting table and is matched with the supporting table, a die cavity II is arranged at the bottom of the top plate, the bottom plate and the top plate are connected through a connecting piece, a spring mounting table is arranged at the edge of the supporting table and is matched with the edge of the supporting table, and a spring is arranged on the top plate matched with the spring mounting table; the device overcomes the defects of the prior art, and provides a device for forming refractory bricks, which takes time and labor, has low qualification rate of produced products, is easy to produce safety accidents, has complex operation and high production cost.
Description
Technical Field
The utility model relates to a device for forming refractory bricks, and belongs to the field of pressing die equipment.
Background
The refractory brick is a refractory material made of refractory clay or other refractory raw materials, is mainly used for building smelting furnaces, can keep stable shape and size at high temperature, has certain physical and chemical characteristics, such as high refractoriness, high softening point under load, low expansion coefficient, good wear resistance and the like, and is a high-temperature building material and structural material of various kilns and thermal equipment.
The utility model discloses a pressing die for producing refractory bricks, which belongs to the technical field of pressing die equipment and particularly relates to a pressing die for producing refractory bricks, comprising a fixed seat, an ejection mechanism, a connecting block, a lower die, an upper die and a hydraulic cylinder, wherein the upper die is fixed at the lower end of the hydraulic cylinder, the connecting block is fixed at the upper end of the fixed seat, the lower die is fixed at the upper end of the connecting block, a forming hole is formed in the lower die, an ejection hole and a guide hole are formed in the connecting block, a guide groove is formed in the fixed seat, the ejection mechanism comprises four guide rods, an electric lifting rod and an ejection plate, the electric lifting rod is fixed in the fixed seat, a movable rod of the electric lifting rod is in sliding fit with the ejection hole, the guide rod is in sliding connection with the guide hole and the guide groove, the ejection plate is fixed at the top end of the guide rod, the ejection plate is in sliding fit with the forming hole, a spring is sleeved on the guide rod, a support block is welded on the connecting block, a through hole III is formed in the support block, and a worker can conveniently take the formed refractory bricks from the die through ejection of the ejection mechanism.
In the production process of the refractory bricks, the production cost is high due to various shapes and complex operation; the original compression seat, the workbench structure and the springs are modified from the practical production, so that the original supporting compression various devices are changed, different compression seats, different workbench, different supporting cover plates, different compression plates and the like are used for each shape, the original overlapping installation mode is changed, time and labor are wasted, the qualification rate of produced products is low, and production safety accidents are easy to occur.
Disclosure of utility model
The utility model aims to solve the technical problems that: the original overlapping installation mode is time-consuming and labor-consuming, the qualification rate of the produced products is low, production safety accidents are easy to occur, the operation is complex, the production cost is high, the defects of the prior art are overcome, and the device for forming refractory bricks is provided.
The utility model relates to a device for forming refractory bricks, which comprises a bottom plate, wherein a top plate is arranged at the top of the bottom plate in a matched manner, a supporting table is arranged between the bottom plate and the top plate, a die cavity I is arranged at the top of the supporting table and is matched with the supporting table, a die cavity II is arranged at the bottom of the top plate, the bottom plate and the top plate are connected through a connecting piece, a spring mounting table is arranged at the edge of the supporting table and is matched with the supporting table, and a spring is arranged on the top plate matched with the spring mounting table.
Through setting up the bottom plate, the bottom plate provides overall structure's support and installation, through setting up the supporting roof that is equipped with in bottom plate top, the roof can provide holistic press mold shaping power, through being equipped with the brace table between bottom plate and the roof, the brace table can provide and carry out press mold fashioned support between bottom plate and the roof, be equipped with die cavity I through setting up the brace table top, with its looks adaptation, the roof bottom is equipped with die cavity II, die cavity I and die cavity II can cooperate, be used for whole die casting forming die cavity, connect through the connecting piece between bottom plate and the roof, the connecting piece can compress tightly the operation to bottom plate and roof, the cooperation brace table carries out the shaping of nai firebrick, be equipped with the spring mount table through setting up the brace table edge, with its looks adaptation, the supporting roof of spring mount table is equipped with the spring, the spring mount table can provide the effect that the spring was installed, the spring can carry out with the brace table to the roof, alleviate the drawing of patterns operation of patterns of manual demoulding.
Further, the supporting table and the spring are integrally installed and placed.
Through setting up supporting bench and spring as an organic whole formula installation and placing, the integral type installation is placed and can is avoided dividing each part to install, improves installation and dismantlement efficiency.
Further, the bottom of the spring mounting table is provided with a reinforcing slope.
Through setting up spring mount table bottom and being equipped with the enhancement slope, the enhancement slope can provide the enhancement support for the spring mount table to improve the stability of whole equipment.
Further, the bottom plate and the top plate are provided with mounting holes in a matched mode, and the connecting piece penetrates through the bottom plate and the top plate to be mounted.
The bottom plate and the top are provided with the mounting holes in a matched mode, the mounting holes of the bottom plate and the top plate can be aligned and matched, the connecting piece is arranged to penetrate through the bottom plate and the top plate for mounting, and the connecting piece can clamp the bottom plate and the top plate for forming of the die.
Further, a through hole is formed in the middle of the supporting table.
Through setting up the brace table middle part and being equipped with the through-hole, the through-hole can be realized the weight reduction operation to the brace table, lightens the weight of whole equipment.
Further, the spring mounting table is provided with a spring guide hole.
The spring mounting table is provided with the spring guide holes, the spring guide holes can provide mounting holes for mounting the spring guide posts, and the spring guide posts are used for guiding compression and extension of the springs.
Compared with the prior art, the utility model has the beneficial effects that:
According to the device for forming the refractory bricks, the bottom plate is arranged to provide support and installation of an integral structure, the top plate is matched with the top plate through the arrangement of the bottom plate, the top plate can provide integral film pressing forming force, the supporting table is arranged between the bottom plate and the top plate and can provide support for film pressing forming between the bottom plate and the top plate, the top of the supporting table is provided with the die cavity I which is matched with the die cavity I, the bottom of the top plate is provided with the die cavity II, the die cavity I and the die cavity II can be matched with each other and are used for integral die casting forming of a die cavity, the bottom plate and the top plate can be connected through the connecting piece through the arrangement of the connecting piece, the forming of the refractory bricks can be carried out through the cooperation of the supporting table, the spring mounting table is arranged at the edge of the supporting table and matched with the supporting table, the spring mounting table is provided with the top plate, the spring mounting table can provide a structure for mounting the spring, the spring can provide force for the top plate, the top plate and the supporting table and the die cavity I and the die cavity II can be matched with the top plate, the die cavity I and the die cavity II can be used for carrying out demoulding operation with the top plate, and labor intensity of manual demoulding is relieved; the overlapped structure of the original workbench is transformed into an embedded structure, the original overlapped cover plate and the original pressed plate are changed into the embedded cover plate and the embedded pressed plate, and the original cover plate is arranged on the plane of the pressed seat, so that the replacement process is simplified; the original spring with the height of 500 mm is changed into a spring with the height of 190 mm (the reaction force of the spring is unchanged), so that the instability of the workbench caused by the swing of the spring is reduced; the workbench is directly pressed on the plane of the pressed seat, so that the perpendicularity of the model is changed, the change of taper and the instability of the model are reduced, the problems of partial thickness, reverse pulling, and the like of products are solved, and the product qualification rate is improved; the product size is obviously improved after transformation, the taper problem is solved, the original cracks, size deviation and reverse pulling caused by the twisting of the workbench are obviously reduced, the product qualification rate is improved from the original 85% to the current 97%, and the product qualification rate is greatly improved; the stability of the whole working platform is good after transformation, and the swing amplitude of the spring is reduced; the pressed seat has strong integrity, the acting force area of the workbench is increased, the perpendicularity of products is guaranteed, if spare parts are damaged, the products can be replaced (local disassembly) only by disassembling the model, and if the spare parts are damaged, the original structure is that the workbench is completely disassembled and replaced, and the workload is 2-3 hours, so that the time of 1-2 hours is saved, the labor efficiency is improved, the operation is simplified, and the production safety accidents are reduced.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic diagram of the original structure of an embodiment of the present utility model;
FIG. 3 is a cross-sectional view of a support table of the present utility model;
FIG. 4 is a top view of the support table of the present utility model;
FIG. 5 is a second cross-sectional view of the support table of the present utility model;
in the figure: 1. a bottom plate; 2. a top plate; 3. a support table; 4. a connecting piece; 5. a spring;
201. A die cavity II; 202. a mounting hole;
301. A die cavity I; 302. a spring mounting table; 303. reinforcing the ramp; 304. a through hole; 305. spring guide holes.
Detailed Description
Example 1
As shown in fig. 1 to 5, the device for forming refractory bricks comprises a bottom plate 1, a top plate 2 is arranged on the top of the bottom plate 1 in a matched mode, a supporting table 3 is arranged between the bottom plate 1 and the top plate 2, a die cavity I301 is arranged on the top of the supporting table 3 and matched with the supporting table, a die cavity II 201 is arranged at the bottom of the top plate 2, the bottom plate 1 and the top plate 2 are connected through a connecting piece 4, a spring mounting table 302 is arranged at the edge of the supporting table 3 and matched with the bottom plate 1, and a spring 5 is arranged on the top plate 2 matched with the spring mounting table 302.
Through setting up bottom plate 1, bottom plate 1 provides overall structure's support and installation, through setting up the supporting roof 2 that is equipped with in bottom plate 1 top, roof 2 can provide holistic press mold shaping power, through setting up being equipped with brace table 3 between bottom plate 1 and the roof 2, brace table 3 can provide and carry out press mold fashioned support between bottom plate 1 and the roof 2, be equipped with die cavity I301 through setting up brace table 3 top, with the looks adaptation, roof 2 bottom is equipped with die cavity II 201, die cavity I301 and die cavity II 201 can cooperate, be used for whole die-casting shaping mould cavity, connect through setting up connecting piece 4 between bottom plate 1 and the roof 2, connecting piece 4 can compress tightly the operation to bottom plate 1 and roof 2, cooperation brace table 3 carries out the shaping of resistant firebrick, be equipped with spring mount 302 through setting up brace table 3 edge, with its looks adaptation, spring mount 302 is equipped with spring 5, spring mount 302 can provide the structure of spring 5 installation, spring 5 can provide the effect to roof 2, carry out and brace table 3 carries out the operation to roof 2, alleviate the intensity of labour that the manual demoulding.
As shown in fig. 1, the support table 3 and the springs 5 are mounted and placed as one body as an optimization.
Through setting up supporting bench 3 and spring 5 as an organic whole installation and placing, the installation of each part of branch can be avoided being carried out in the installation of integral type installation placing, improves installation and dismantlement efficiency.
Preferably, the bottom of the spring mount 302 is provided with a reinforcing ramp 303.
By providing the bottom of the spring mount 302 with a reinforcement ramp 303, the reinforcement ramp 303 can provide reinforcement support for the spring mount 302, thereby improving the stability of the overall apparatus.
As shown in fig. 1, the base plate 1 and the top plate 2 are provided with mounting holes 202 in a matched manner, and the connecting piece 4 penetrates through the base plate 1 and the top plate 2 for mounting.
Through setting up bottom plate 1 and top supporting mounting hole 202 that is equipped with, bottom plate 1 and roof 2's mounting hole 202 can be aligned the cooperation, runs through bottom plate 1 and roof 2 through setting up connecting piece 4 and installs, and connecting piece 4 can press from both sides tight operation to bottom plate 1 and roof 2 for the shaping of mould.
Preferably, a through hole 304 is formed in the middle of the supporting table 3.
Through setting up supporting bench 3 middle part and being equipped with through-hole 304, through-hole 304 can realize the operation of subtracting heavy to supporting bench 3, lightens the weight of whole equipment.
Working process or working principle:
The base plate 1 is fixed, the supporting table 3 is arranged at the top of the base plate 1, refractory brick raw materials are placed in a die cavity I301 at the top of the supporting table 3, meanwhile, a spring 5 is placed on a spring mounting table 302, a top plate 2 corresponding to the die cavity I301 is arranged, the die cavity I301 and a die cavity II 201 are correspondingly arranged, mounting holes 202 of the base plate 1 and the top plate 2 are aligned and arranged, the base plate 1 and the top plate 2 are compressed through a penetrating connecting piece 4, and raw materials can form refractory bricks through the die cavity I301 and the die cavity II 201 due to the arrangement relation of the corresponding die cavity I301 and the die cavity II 201.
The description of the directions and the relative positional relationships of the structures, such as the description of the front, back, left, right, up and down, in the present utility model does not limit the present utility model, but is merely for convenience of description.
Claims (6)
1. Be used for fashioned device of resistant firebrick, a serial communication port, including bottom plate (1), bottom plate (1) top is supporting to be equipped with roof (2), be equipped with brace table (3) between bottom plate (1) and roof (2), brace table (3) top is equipped with die cavity I (301), with its looks adaptation, roof (2) bottom is equipped with die cavity II (201), connect through connecting piece (4) between bottom plate (1) and roof (2), brace table (3) edge is equipped with spring mount table (302), with its looks adaptation, spring mount table (302) are supporting roof (2) and are equipped with spring (5).
2. An apparatus for forming refractory bricks according to claim 1, characterised in that the support table (3) and the springs (5) are integrally mounted.
3. An apparatus for forming refractory bricks according to claim 2, characterised in that the bottom of the spring mounting block (302) is provided with a reinforcing ramp (303).
4. A device for the formation of refractory bricks according to claim 3, characterised in that the base plate (1) and the top plate (2) are provided with mounting holes (202) in cooperation, and the connecting elements (4) are mounted through the base plate (1) and the top plate (2).
5. Device for the formation of refractory bricks according to any one of claims 1-4, characterised in that the support table (3) is provided with a through hole (304) in the middle.
6. An apparatus for forming refractory bricks according to claim 5, characterised in that the spring mounting block (302) is provided with spring guide holes (305).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322625481.2U CN221212108U (en) | 2023-09-26 | 2023-09-26 | Device for forming refractory bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322625481.2U CN221212108U (en) | 2023-09-26 | 2023-09-26 | Device for forming refractory bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221212108U true CN221212108U (en) | 2024-06-25 |
Family
ID=91576779
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322625481.2U Active CN221212108U (en) | 2023-09-26 | 2023-09-26 | Device for forming refractory bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221212108U (en) |
-
2023
- 2023-09-26 CN CN202322625481.2U patent/CN221212108U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |