CN221199553U - Nondestructive testing workbench for metal pipeline - Google Patents
Nondestructive testing workbench for metal pipeline Download PDFInfo
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- CN221199553U CN221199553U CN202322790924.3U CN202322790924U CN221199553U CN 221199553 U CN221199553 U CN 221199553U CN 202322790924 U CN202322790924 U CN 202322790924U CN 221199553 U CN221199553 U CN 221199553U
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- 239000002184 metal Substances 0.000 title claims abstract description 24
- 238000009659 non-destructive testing Methods 0.000 title claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000001514 detection method Methods 0.000 claims description 25
- 238000012360 testing method Methods 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000002604 ultrasonography Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a nondestructive testing workbench for a metal pipeline, which comprises a box body, wherein two ends of the top of the box body are fixedly connected with the same workbench, a sliding opening is arranged in the middle of the workbench, a distance adjusting mechanism is arranged in the sliding opening, a transmission mechanism is arranged at the inner bottom of the box body, four supporting columns symmetrically distributed at two sides of the sliding opening are fixedly arranged at the upper end of the workbench, the upper ends of the four supporting columns are fixedly connected with the same top plate, a controller is fixedly arranged at the upper end of the top plate, a sliding groove is formed in the lower end of the top plate, and a movement detecting mechanism is arranged in the sliding groove. According to the utility model, the distance between the two clamping pieces is adjusted, so that the pipelines to be tested with different lengths are clamped, the use is convenient, and the practicability is high.
Description
Technical Field
The utility model relates to the technical field of pipeline detection, in particular to a nondestructive detection workbench for a metal pipeline.
Background
The nondestructive detection is based on the principle technologies of rays, ultrasound, infrared rays, electromagnetism and the like on the premise of not damaging or affecting the service performance of a detected object, and is combined with the technology of detecting defects, chemical and physical parameters of materials, parts and equipment by an instrument, when the metal pipeline is detected, the ultrasound is a common detection method, the existing metal pipeline nondestructive detection workbench is used for detecting the metal pipeline by adopting the ultrasound method, the manual handheld detection device is also used for detecting the metal pipeline on the workbench, the error is larger, and the follow-up staff also needs to spend a large amount of time for re-detection, and the time and the labor are wasted.
The utility model discloses a metal pipeline nondestructive test workstation is disclosed to publication number CN212904679U name, its patent that discloses a metal pipeline nondestructive test workstation, workstation top both sides are connected with first roof through the landing leg respectively, are connected with two second roof between two first roof opposite sides, and two parallel first slide rails are installed to workstation top intermediate position level, sliding connection detection device on the first slide rail, and the second slide rail is installed to two second roof below equal level, second slide rail bottom and detection device top sliding connection. The length of the pipeline to be detected cannot be considered when the pipeline to be detected is limited in the patent, the use is inconvenient, the working progress is affected, and the practicability is low.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides a nondestructive testing workbench for a metal pipeline.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a nondestructive test workstation for metal pipeline, includes the box, the same workstation of top both ends fixedly connected with of box, the workstation middle part is equipped with the smooth mouth, the inside interval adjustment mechanism that is equipped with of smooth mouth, the inner bottom of box is equipped with drive mechanism, the upper end fixed mounting of workstation has four symmetric distributions at the support column of smooth mouth both sides, four the upper end fixedly connected with of support column is the same roof, the upper end fixed mounting of roof has the controller, the lower extreme of roof is equipped with the spout, the inside of spout is equipped with removal detection mechanism.
As a further improvement of the utility model, the interval adjusting mechanism comprises a double-head screw rod arranged in the box body, two ends of the double-head screw rod are respectively and rotatably connected with a fixing plate, the two fixing plates are respectively and fixedly connected to the inner walls of two sides of the box body, sliding blocks are sleeved at the positive and negative screw thread positions of the double-head screw rod, the two sliding blocks are in threaded connection with the double-head screw rod, electric push rods are fixedly arranged at the upper ends of the two sliding blocks, the two electric push rods horizontally slide in a sliding opening, and clamping pieces are fixedly connected to the telescopic ends of the two electric push rods.
As a further improvement of the utility model, the transmission mechanism comprises a first motor fixedly arranged at the bottom in the box body, a bearing seat is fixedly arranged on the side wall of the box body, a rotating shaft is rotatably inserted on the bearing seat, an output shaft of the first motor is fixedly connected with the rotating shaft, a first bevel gear is fixedly arranged at the upper end of the rotating shaft, a second bevel gear is fixedly sleeved on the side wall of the double-head screw rod, and the first bevel gear is in meshed connection with the second bevel gear.
As a further improvement of the utility model, the movement detection mechanism comprises a supporting seat fixedly arranged on the side wall of the top plate, a second motor is fixedly arranged at the upper end of the supporting seat, an output shaft of the second motor penetrates through the top plate and extends into the sliding groove, a screw rod is fixedly connected with the output shaft of the second motor, one end of the screw rod, far away from the second motor, is rotationally connected with the inner wall of the sliding groove, a sliding seat is slidably arranged in the sliding groove, the screw rod penetrates through the sliding seat and is in threaded connection with the sliding seat, a detection device is fixedly arranged at the bottom end of the sliding seat, a cylindrical channel is penetrated through the side wall of the detection device, and four ultrasonic probes are fixedly arranged on the inner wall of the cylindrical channel.
As a further improvement of the utility model, the clamping piece comprises a supporting plate fixedly arranged on the telescopic end of the electric push rod, a sliding rail is slidably arranged on the supporting plate, two limiting blocks are slidably connected on the sliding rail, a braking device is arranged at the bottom of one side of the two opposite limiting blocks, one side of the two opposite limiting blocks is a cambered surface, and an anti-skid rubber layer is arranged on the cambered surface.
As a further improvement of the utility model, the bottom of the box body is fixedly provided with four bottom wheels.
The utility model has the beneficial effects that:
Through setting up the mobile monitoring mechanism, start the second motor, drive lead screw rotation, slide and lead screw threaded connection, the detection device horizontal slip of slide detects the pipeline that awaits measuring, ensures that everywhere of pipeline that awaits measuring homoenergetic detects, reduces work error.
Through setting up drive mechanism, interval adjustment mechanism, start first motor, drive pivot rotates, and epaxial first bevel gear of pivot is connected with the second bevel gear meshing on the double-end screw rod, and the double-end screw rod rotates, and two sliders are close to along with the characteristic of double-end screw rod self in step, and then adjusts the interval of two electric putter, and then makes two holders at electric putter top adjust suitable position, carries out the centre gripping to the pipeline that awaits measuring of different length, and the application scope is wide, and the practicality is strong.
According to the utility model, the distance between the two clamping pieces is adjusted, so that the pipelines to be tested with different lengths are clamped, the use is convenient, and the practicability is high.
Drawings
FIG. 1 is a schematic diagram of a nondestructive testing workbench for metal pipes according to the present utility model;
FIG. 2 is a schematic view of the structure of a workbench, a support column and a top plate of a nondestructive testing workbench for metal pipelines;
FIG. 3 is a schematic view of a structure of a clamping member for a nondestructive inspection table for metal pipes according to the present utility model;
FIG. 4 is a schematic diagram of a nondestructive testing device for metal pipeline according to the present utility model;
fig. 5 is a schematic structural diagram of a workbench for a nondestructive testing workbench for metal pipelines.
In the figure: the ultrasonic testing device comprises a box body 1, a workbench 2, a first motor 3, a rotating shaft 4, a bearing seat 5, a first bevel gear 6, a second bevel gear 7, a fixed plate 8, a double-head screw 9, a sliding block 10, an electric push rod 11, a supporting plate 12, a sliding rail 13, a braking device 14, a limiting block 15, a supporting column 16, a top plate 17, a controller 18, a supporting seat 19, a second motor 20, a sliding groove 21, a sliding seat 22, a screw rod 23, a detection device 24, a bottom wheel 25, a cylindrical channel 26, an ultrasonic probe 27 and a sliding port 28.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
1-5, A nondestructive test workstation for metal pipeline, including box 1, the top both ends fixedly connected with same workstation 2 of box 1, the workstation 2 middle part is equipped with smooth mouthful 28, the inside interval adjustment mechanism that is equipped with of smooth mouthful 28, the inner bottom of box 1 is equipped with drive mechanism, the upper end fixed mounting of workstation 2 has four symmetric distributions at the support column 16 of smooth mouthful 28 both sides, the upper end fixedly connected with same roof 17 of four support columns 16, the upper end fixed mounting of roof 17 has controller 18, the lower extreme of roof 17 is equipped with spout 21, the inside of spout 21 is equipped with removes detection mechanism, the bottom fixed mounting of box 1 has four return pulleys 25, play the effect of supporting removal box 1.
Specifically, interval adjustment mechanism is including setting up at the inside double-end screw rod 9 of box 1, and the both ends of double-end screw rod 9 rotate respectively and are connected with fixed plate 8, and two fixed plates 8 are fixed connection respectively on the inner wall of box 1 both sides, and the positive and negative screw thread department of double-end screw rod 9 all overlaps and is equipped with slider 10, and two sliders 10 all with double-end screw rod 9 threaded connection, two equal fixed mounting of slider 10 upper ends have electric putter 11, and two electric putter 11 are at the inside horizontal slip of smooth mouthful 28, and the equal fixedly connected with clamping piece of flexible end of two electric putter 11.
Specifically, the transmission mechanism comprises a first motor 3 fixedly installed at the inner bottom of the box body 1, a bearing seat 5 is fixedly installed on the side wall of the box body 1, a rotating shaft 4 is inserted on the bearing seat 5 in a rotating mode, an output shaft of the first motor 3 is fixedly connected with the rotating shaft 4, a first bevel gear 6 is fixedly installed at the upper end of the rotating shaft 4, a second bevel gear 7 is fixedly sleeved on the side wall of a double-head screw 9, and the first bevel gear 6 is in meshed connection with the second bevel gear 7.
Specifically, the movement detection mechanism includes the supporting seat 19 of fixed mounting on roof 17 lateral wall, the upper end fixed mounting of supporting seat 19 has second motor 20, the output shaft of second motor 20 runs through roof 17 and extends to the inside of spout 21, and the output shaft fixedly connected with lead screw 23 of second motor 20, the one end that second motor 20 was kept away from to lead screw 23 rotates with the inner wall of spout 21 to be connected, the inside slidable mounting of spout 21 has slide 22, lead screw 23 runs through slide 22 and with slide 22 threaded connection, the bottom fixed mounting of slide 22 has detection device 24, run through on detection device 24's the lateral wall is equipped with cylindrical passageway 26, fixed mounting has four ultrasonic probe 27 on the inner wall of cylindrical passageway 26.
Specifically, the clamping piece includes the backup pad 12 of fixed mounting on the flexible end of electric putter 11, and slidable mounting has slide rail 13 on the backup pad 12, and sliding connection has two stopper 15 on the slide rail 13, and arresting gear 14 is installed to one side bottom that two stopper 15 are opposite to each other, and one side that two stopper 15 are relative is the cambered surface, and is equipped with anti-skidding rubber layer on the cambered surface, makes the pipeline not skid when being fixed by stopper 15, more stable.
When the device is used, the first motor 3 is started at first, the rotating shaft 4 is driven to rotate, the first bevel gear 6 on the rotating shaft 4 is meshed and connected with the second bevel gear 7 on the double-headed screw 9, the double-headed screw 9 rotates, the two sliding blocks 10 are synchronously close to each other along with the characteristics of the double-headed screw 9, the distance between the two electric pushing rods 11 is adjusted, the two clamping pieces at the top of the electric pushing rods 11 are adjusted to a proper position, the electric pushing rods 11 are adjusted, the horizontal height of the clamping pieces at the top of the electric pushing rods 11 is adjusted to a proper height, the limiting block 15 on the sliding rail 13 is slid to a proper position, a brake device 14 at one side of the limiting block 15 is used for fixing, a pipeline to be detected passes through a cylindrical channel 26 on the detection device 24, two ends of the pipeline to be detected are respectively placed on the limiting blocks, the anti-skid rubber layer at one side of the limiting block 15 is contacted with the pipeline to be detected, the second motor 20 is started, the screw rod 23 is driven to rotate, the sliding seat 22 is in threaded connection with the screw rod 23, the detection device 24 of the sliding seat 22 is horizontally slides, and the pipeline to be detected.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The utility model provides a nondestructive test workstation for metal pipeline, includes box (1), its characterized in that, the top both ends fixedly connected with of box (1) same workstation (2), workstation (2) middle part is equipped with smooth mouth (28), the inside interval adjustment mechanism that is equipped with of smooth mouth (28), the inner bottom of box (1) is equipped with drive mechanism, the upper end fixed mounting of workstation (2) has four symmetric distributions support column (16) in smooth mouth (28) both sides, four the upper end fixedly connected with same roof (17) of support column (16), the upper end fixed mounting of roof (17) has controller (18), the lower extreme of roof (17) is equipped with spout (21), the inside of spout (21) is equipped with removal detection mechanism.
2. The nondestructive testing workbench for metal pipelines according to claim 1, wherein the distance adjusting mechanism comprises a double-headed screw (9) arranged inside the box body (1), two ends of the double-headed screw (9) are respectively and rotatably connected with fixing plates (8), two fixing plates (8) are respectively and fixedly connected to inner walls on two sides of the box body (1), sliding blocks (10) are respectively sleeved at positive and negative screw thread positions of the double-headed screw (9), the two sliding blocks (10) are respectively and fixedly connected with the double-headed screw (9) in a threaded manner, electric pushing rods (11) are respectively and horizontally arranged at the upper ends of the sliding blocks (10), and the telescopic ends of the two electric pushing rods (11) are respectively and fixedly connected with clamping pieces.
3. The nondestructive testing workbench for the metal pipeline according to claim 2, wherein the transmission mechanism comprises a first motor (3) fixedly installed at the inner bottom of the box body (1), a bearing seat (5) is fixedly installed on the side wall of the box body (1), a rotating shaft (4) is rotatably inserted on the bearing seat (5), an output shaft of the first motor (3) is fixedly connected with the rotating shaft (4), a first bevel gear (6) is fixedly installed at the upper end of the rotating shaft (4), a second bevel gear (7) is fixedly sleeved on the side wall of the double-end screw (9), and the first bevel gear (6) is in meshed connection with the second bevel gear (7).
4. The nondestructive testing workbench for metal pipelines according to claim 1, wherein the movement detection mechanism comprises a supporting seat (19) fixedly mounted on the side wall of the top plate (17), a second motor (20) is fixedly mounted at the upper end of the supporting seat (19), an output shaft of the second motor (20) penetrates through the top plate (17) and extends to the inside of the sliding groove (21), the output shaft of the second motor (20) is fixedly connected with a screw rod (23), one end, far away from the second motor (20), of the screw rod (23) is rotatably connected with the inner wall of the sliding groove (21), a sliding seat (22) is slidably mounted in the sliding groove (21), the screw rod (23) penetrates through the sliding seat (22) and is in threaded connection with the sliding seat (22), a detection device (24) is fixedly mounted at the bottom end of the sliding seat (22), a cylindrical channel (26) is penetrated on the side wall of the detection device (24), and four ultrasonic probes (27) are fixedly mounted on the inner wall of the cylindrical channel (26).
5. The nondestructive testing workbench for a metal pipeline according to claim 2, wherein the clamping piece comprises a supporting plate (12) fixedly installed on the telescopic end of the electric push rod (11), a sliding rail (13) is slidably installed on the supporting plate (12), two limiting blocks (15) are slidably connected on the sliding rail (13), a braking device (14) is installed at the bottom of one side, opposite to the two limiting blocks (15), of the two limiting blocks (15) and provided with an anti-slip rubber layer.
6. A nondestructive inspection workbench for metal pipes according to claim 1, wherein the bottom of the box (1) is fixedly mounted with four bottom wheels (25).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322790924.3U CN221199553U (en) | 2023-10-18 | 2023-10-18 | Nondestructive testing workbench for metal pipeline |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322790924.3U CN221199553U (en) | 2023-10-18 | 2023-10-18 | Nondestructive testing workbench for metal pipeline |
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CN221199553U true CN221199553U (en) | 2024-06-21 |
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CN202322790924.3U Active CN221199553U (en) | 2023-10-18 | 2023-10-18 | Nondestructive testing workbench for metal pipeline |
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CN (1) | CN221199553U (en) |
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2023
- 2023-10-18 CN CN202322790924.3U patent/CN221199553U/en active Active
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