CN221199483U - CCD detection and transportation device for air filter element - Google Patents
CCD detection and transportation device for air filter element Download PDFInfo
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- CN221199483U CN221199483U CN202322773382.9U CN202322773382U CN221199483U CN 221199483 U CN221199483 U CN 221199483U CN 202322773382 U CN202322773382 U CN 202322773382U CN 221199483 U CN221199483 U CN 221199483U
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- air filter
- filter element
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- cartridge
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- 238000001514 detection method Methods 0.000 title claims abstract description 68
- 238000012937 correction Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 7
- 239000011521 glass Substances 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000013508 migration Methods 0.000 claims description 3
- 230000005012 migration Effects 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 230000000007 visual effect Effects 0.000 abstract description 7
- 238000003908 quality control method Methods 0.000 abstract description 6
- 230000006378 damage Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007689 inspection Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of air filter element manufacturing equipment, and particularly discloses a CCD detection and transportation device for an air filter element. The device comprises a machine body, wherein a transparent detection table is arranged on the machine body, an upper side camera and a lower side camera are respectively arranged above and below the transparent detection table, a pushing piece, a horizontal driving piece for driving the pushing piece to horizontally move and a lifting piece for driving the pushing piece to lift are arranged on the machine body, and after the pushing piece descends to one side of an air filter element, the air filter element is pushed to the transparent detection table to detect the front side and the back side. The air filter of this scheme can be promoted to transparent detection platform department by the level for air filter's positive and negative can carry out visual detection simultaneously, has shortened the quality control time by a wide margin, is different from traditional whole conveyer belt's transportation mode, and air filter CCD of this scheme detects conveyer's structure to air filter and does not harm, and quality control efficiency and detection reliability are higher.
Description
Technical Field
The utility model relates to the technical field of air filter element manufacturing equipment, and particularly discloses a CCD detection and transportation device for an air filter element.
Background
The plate-type air filter element is generally composed of a folded filter paper and a non-woven fabric outer frame adhered to the periphery of the folded filter paper, and referring to fig. 1, the air filter element has the characteristics of large effective filtering area and light structure due to the special zigzag folding structure and soft filter paper materials.
The air filter element needs to be subjected to product quality inspection after manufacturing, and the air filter element with the overall size not meeting the design requirement, flaws on the surface of the filter paper, folding condition or bonding condition of the filter paper not meeting the design requirement and the like needs to be reworked or destroyed. In order to accelerate the quality inspection efficiency, CCD-visual inspection means are gradually adopted to replace the traditional manual visual quality inspection at present, products to be inspected are transported to CCD inspection positions through transport equipment, and whether the products meet factory standards is judged through image acquisition, analysis and processing of the CCD.
The existing transportation adopts crawler-type conveyor belt structures, and as the front and back sides of the plate-type air filter element have quality inspection requirements, if the traditional conveyor belt conveying means are adopted, manual or mechanical overturning is needed for surface replacement detection, so that the detection efficiency is low, and the structure is easy to deform, deglue, damage and the like in the overturning process, and the reliability of the detection process is low.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art and provides a CCD detection and transportation device for an air filter element.
The utility model discloses a CCD detection and transportation device for an air filter element, which adopts the following technical scheme:
The utility model provides a CCD detects conveyer of air filter, includes the organism, be equipped with transparent detection platform on the organism, transparent detection platform's upper and lower side camera is equipped with upside camera and downside camera respectively, be equipped with the impeller on the organism, be used for driving the horizontal drive piece of impeller horizontal migration and be used for the drive the lifter that the impeller goes up and down, after the impeller descends to one side of air filter, promote air filter to transparent detection bench and carry out the detection of positive and negative.
Preferably, the transparent detection table is provided with two parallel filter core guide plates, the two filter core guide plates are arranged along the transportation direction of the horizontal driving piece, and the air filter core moves between the two filter core guide plates.
Preferably, the machine body is provided with a guide plate driving piece for driving the two filter element guide plates to be close to or far away from the air filter element.
Preferably, guide inclined planes are arranged on the inner sides of the end parts of the two filter element guide plates, and the air filter element is pushed between the two filter element guide plates by the pushing piece along the guide inclined planes.
Preferably, the height of the filter element guide plate is lower than the thickness of the air filter element, and the pushing piece is abutted with the part of the air filter element protruding out of the filter element guide plate.
Preferably, the pushing member comprises a feeding pushing member and a discharging pushing member, and the feeding pushing member and the discharging pushing member are arranged at intervals in the front-back direction of the conveying direction of the horizontal driving member.
Preferably, the transparent detection table is a glass or acrylic transparent plate.
Preferably, the horizontal driving member is a screw rod stepping motor, and the lifting member is an air cylinder.
Preferably, a feeding conveyor belt is arranged on the machine body, the feeding conveyor belt is in butt joint with the transparent detection table, and the pushing piece pushes the air filter element on the feeding conveyor belt onto the transparent detection table.
Preferably, a feed correction push plate is also provided, and a correction drive member that drives the feed correction push plate in a direction that is horizontal and perpendicular to the feed conveyor belt, driving the feed correction push plate against the side ends of the air filter cartridge.
Compared with the prior art, the utility model at least comprises the following beneficial effects:
This scheme is through setting up the side push type transportation mode that impeller, horizontal drive piece, lifter cooperation realized, set up transparent detection platform simultaneously, upside camera and downside camera for air filter can be promoted to transparent detection platform department by the level, make air filter's positive and negative can carry out visual detection simultaneously, the time of having shortened the quality control by a wide margin, moreover, because positive and negative two-sided detection need not machinery or manual work to air filter turn over, be different from traditional whole conveyer belt's transportation mode, air filter CCD of this scheme detects conveyer's structure to air filter not damaged, the advantage that has the quality control reliability height, the quality control is efficient.
Drawings
FIG. 1 is a schematic diagram of a prior art air filter cartridge;
FIG. 2 is a schematic diagram of the whole structure of a CCD detection and transportation device of an air filter element;
Fig. 3 is an enlarged view of fig. 2 a.
Reference numerals illustrate:
1. A body; 2. a transparent detection table; 3. an upper camera; 4. a pushing member; 41. a feed pusher; 42. a discharge pushing member; 5. a horizontal driving member; 6. a lifting member; 7. a feed conveyor; 71. a feeding correction push plate; 72. a correction driving member; 8. a filter element guide plate; 81. and a guiding inclined plane.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.
The embodiment discloses CCD detection conveyer of air filter, and referring to fig. 2, it includes organism 1, is equipped with transparent detection platform 2 on the organism 1, and transparent detection platform 2 specifically can be glass or ya keli transparent panel, and the upper and lower side of transparent detection platform 2 is equipped with upside camera 3 and downside camera respectively, is equipped with impeller 4 on the organism 1, is used for driving impeller horizontal migration's horizontal drive piece 5 and is used for driving impeller lift piece 6. The horizontal driving member 5 may be a screw stepping motor, and the lifting member 6 may be an air cylinder.
After the lifting piece 6 drives the pushing piece 4 to descend to one side of the air filter element, the horizontal driving piece 5 drives the pushing piece 4 to push the air filter element to the transparent detection table 2, so that the upper side camera 3 and the lower side camera above and below the transparent detection table 2 can visually detect the front side and the back side of the air filter element. This scheme is directed at the special demand that needs tow sides quality inspection of air filter, innovatively through setting up transparent detection platform 2 and impeller 4, horizontal drive piece 5, the side push type transportation mode that lift piece 6 cooperation realized, thereby can accomplish simultaneously and detect air filter tow sides, the quality inspection time has been shortened by a wide margin, realize high-efficient quality inspection, moreover, because the detection on tow sides need not machinery or manual work to air filter turn over, thereby be different from traditional whole conveyer belt's transportation mode, the transportation of this scheme does not harm air filter's structure, improve the detection reliability.
Because the air filter has the characteristics of light and soft structure, the surface of the transparent detection table 2 is smoother, so that the static friction force of the air filter on the transparent detection table 2 is smaller, and therefore, in the pushing process of the air filter on the transparent detection table 2 by the pushing piece 4, some fine position deviation of the air filter can occur, and the accuracy of visual detection is influenced. To this, be equipped with two-phase parallel filter core baffle 8 on the transparent detection platform 2 of this embodiment, two filter core baffle 8 set up along the direction of transportation of horizontal driving piece 5 for air filter is receiving the in-process that the pushing piece 4 pushed forward, and air filter removes along between two filter core baffle 8, and air filter's both sides end receives filter core baffle 8 spacing and can not be toward both sides skew, and filter core baffle 8 has played the effect to air filter transportation position direction, thereby has avoided air filter's tiny position deviation that produces by the in-process of pushing piece 4 promotion on transparent detection platform 2, has improved visual detection's reliability and precision.
Preferably, the machine body is provided with a guide plate driving piece for driving the two filter element guide plates 8 to be close to or far away from the air filter element. Through setting up the baffle driving piece for filter core baffle 8 is movable, not only can more conveniently adjust the interval of two filter core baffle 8, with the direction transportation of matching not unidimensional air filter core, moreover, after pushing the air filter core of pushing piece 4 promotion in place, two filter core baffle 8 of baffle driving leave the air filter core, and upside camera 3 and downside camera carry out visual inspection to the air filter core again. The contact of the filter core guide plate 8 leaving and the air filter core side end is controlled through the guide plate driving piece, so that the interference caused by the filter core guide plate 8 entering the visual detection field is avoided, and the reliability and the accuracy of the visual detection of the air filter core can be further improved.
As a preferable scheme, the inside of the end part of the filter element guide plate 8 is provided with a guide inclined plane 81, the air filter element is pushed into the space between the inside of the two filter element guide plates 8 by the pushing piece 4 along the guide inclined plane 81 from the initial end of the filter element guide plate 8, and the air filter element can be pushed into the space between the two filter element guide plates 8 more smoothly by the arrangement of the guide inclined plane 81. Furthermore, the height of the cartridge guide plate 8 is preferably set to be lower than the thickness of the air cartridge, so that the top of the air cartridge can protrude from the cartridge guide plate 8, thereby pushing the pushing member 4 against the portion of the air cartridge protruding from the cartridge guide plate 8. Further, the width of the pusher 4 is preferably greater than the spacing of the two cartridge guides 8. The scheme that is different from the pushing piece 4 and moves between two filter core baffle inboard, the pushing piece 4 setting of this embodiment is moved in filter core baffle 8 top, can be applicable to the not air filter core of equidimension, and does not receive the interval restriction of two filter core baffle 8, and the quality control commonality is bigger, and the width of pushing piece 4 can be set to bigger, is favorable to increasing its area of contact with air filter core, has effectively promoted the promotion stability.
As a preferred scheme, referring to fig. 3, the pushing member 4 includes a feeding pushing member 41 and a discharging pushing member 42, where the feeding pushing member 41 and the discharging pushing member 42 are arranged at intervals in the transportation direction of the horizontal driving member 5, so that the horizontal driving member 5 drives the discharging pushing member 42 to push the detected air filter element to leave the transparent detection table 2, and drives the feeding pushing member 41 to push the air filter element to be detected to move onto the transparent detection table 2, thereby realizing simultaneous feeding and discharging, accelerating transportation efficiency, and being more beneficial to quality inspection of the assembly line.
Referring to fig. 2, a feeding conveyor belt 7 is provided on a machine body 1 in this embodiment, the end of the feeding conveyor belt 7 is in butt joint with a transparent detection table 2, an air filter element to be tested is fed to one side of the transparent detection table 2 through the feeding conveyor belt 7, and a pushing member 4 pushes the air filter element on the feeding conveyor belt 7 onto the transparent detection table 2. In addition, a feeding correction push plate 71 and a correction driving member 72 are further arranged on the machine body 1 on one side of the feeding conveyor belt 7, and the correction driving member 72 is used for driving the feeding correction push plate 71 to move in a direction which is horizontal and perpendicular to the feeding conveyor belt 7, so that the feeding correction push plate 71 pushes the feeding correction push plate 71 to a preset position by abutting against the side end of the air filter element, and therefore displacement deviation or rotation deviation generated in the conveying process of the air filter element in the assembly line can be eliminated, and a correction effect is achieved. In other embodiments, the air filter element to be tested can also be fed by other conveying modes, and the feeding mode of the air filter element to be tested in the scheme is not limited to the form of a conveyor belt.
The foregoing has outlined rather broadly the more detailed description of the utility model in order that the detailed description of the utility model that follows may be better understood, and in order that the present principles and embodiments may be better understood; meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in accordance with the ideas of the present utility model, the present description should not be construed as limiting the present utility model in view of the above.
Claims (10)
1. The utility model provides a CCD detects conveyer of air filter, includes the organism, its characterized in that, be equipped with transparent detection platform on the organism, transparent detection platform's upper and lower side camera is equipped with upside camera and downside camera respectively, be equipped with the impeller on the organism, be used for driving the horizontal drive piece of impeller horizontal migration and be used for the drive the lifter that the impeller goes up and down, after the impeller descends to one side of air filter, promote air filter to transparent detection bench and carry out the detection of positive and negative.
2. The CCD detection and transportation device for air cartridges according to claim 1, wherein two parallel cartridge guides are provided on the transparent detection table, the two cartridge guides are disposed along a transportation direction of the horizontal driving member, and the air cartridge moves between the two cartridge guides.
3. The CCD detecting and transporting device of claim 2, wherein the machine body is provided with a guide plate driving member for driving the two guide plates of the filter element to approach or separate from the air filter element.
4. The CCD detection and transportation device of the air cartridge according to claim 2, wherein the inner sides of the end portions of the two cartridge guides are provided with guide slopes along which the air cartridge is pushed between the two cartridge guides by the pushing member.
5. The CCD detection and transportation device of the air cartridge according to claim 2, wherein the cartridge guide plate has a height lower than a thickness of the air cartridge, and the pushing member abuts against a portion of the air cartridge protruding from the cartridge guide plate.
6. The CCD detection and transportation device for the air cartridge according to claim 1, wherein the pushing member includes a feeding pushing member and a discharging pushing member, which are disposed at a front-rear interval in a transportation direction of the horizontal driving member.
7. The CCD detection and transportation device for air filter element according to claim 1, wherein the transparent detection table is a glass or acrylic transparent plate.
8. The CCD detection and transportation device for air cartridges of claim 1, wherein the horizontal driving member is a screw stepper motor and the lifting member is an air cylinder.
9. The CCD detection and transportation device for air filter element according to claim 1, wherein the machine body is provided with a feeding conveyor belt, the feeding conveyor belt is in butt joint with the transparent detection table, and the pushing member pushes the air filter element on the feeding conveyor belt onto the transparent detection table.
10. The CCD detection and transport device of claim 9, further configured with a feed correction push plate and a correction drive member that drives the feed correction push plate in a direction that is horizontal and perpendicular to the feed conveyor belt, driving the feed correction push plate against a side end of the air cartridge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322773382.9U CN221199483U (en) | 2023-10-16 | 2023-10-16 | CCD detection and transportation device for air filter element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322773382.9U CN221199483U (en) | 2023-10-16 | 2023-10-16 | CCD detection and transportation device for air filter element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221199483U true CN221199483U (en) | 2024-06-21 |
Family
ID=91492882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322773382.9U Active CN221199483U (en) | 2023-10-16 | 2023-10-16 | CCD detection and transportation device for air filter element |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221199483U (en) |
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2023
- 2023-10-16 CN CN202322773382.9U patent/CN221199483U/en active Active
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