CN221187594U - Polyurethane robot is annotated to heating pipeline - Google Patents
Polyurethane robot is annotated to heating pipeline Download PDFInfo
- Publication number
- CN221187594U CN221187594U CN202322007856.9U CN202322007856U CN221187594U CN 221187594 U CN221187594 U CN 221187594U CN 202322007856 U CN202322007856 U CN 202322007856U CN 221187594 U CN221187594 U CN 221187594U
- Authority
- CN
- China
- Prior art keywords
- polyurethane
- translation
- robot
- support
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 28
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 24
- 239000004814 polyurethane Substances 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000002347 injection Methods 0.000 claims abstract description 37
- 239000007924 injection Substances 0.000 claims abstract description 37
- 238000005553 drilling Methods 0.000 claims abstract description 32
- 150000002148 esters Chemical class 0.000 claims abstract description 30
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 230000000007 visual effect Effects 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 230000009467 reduction Effects 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims 3
- 239000007788 liquid Substances 0.000 description 4
- 238000004321 preservation Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Manipulator (AREA)
Abstract
The utility model discloses a polyurethane injection robot for a heating pipeline, which comprises a track, an autonomous moving railcar, a lifting device, a support, a working translation sliding table structure, a drilling mechanism, an ester injection mechanism and a sealing mechanism, wherein the autonomous moving railcar is slidably mounted on the track, the lifting device is arranged on the autonomous moving railcar, the support is mounted at the top of the lifting device, three groups of working translation sliding table structures are arranged on the left side and the right side of the support from front to back, and the drilling mechanism, the ester injection mechanism and the sealing mechanism are sequentially mounted on each of the three groups of working translation sliding table structures.
Description
Technical Field
The utility model relates to the technical field of urban heating pipelines, in particular to a polyurethane injection robot for a heating pipeline.
Background
Urban heating is a comparatively important ring among the civil engineering, and the general urban heating pipeline outside needs to fill one deck polyurethane heat preservation for reduce the inside heat dissipation of heating pipeline, and the polyurethane heat preservation outside the current heating pipeline is generally under the liquid state by artifical injection, has just become polyurethane heat preservation after the air-drying, and the current technological process of pouring into polyurethane at the heating pipeline skin is:
1. Punching: firstly, drilling the steel pipes one by a worker through a drilling machine;
2. pouring: the worker uses a casting spray gun to cast the liquid polyurethane aiming at the drilling holes;
3. and (3) sealing: manually sealing and compacting the pouring gate by workers by using a heating sealing Y-head;
the existing manual work flow has the problems of high working strength and low efficiency of workers, and the situation of reverse ejection of polyurethane can possibly occur after the ester injection is completed, so that danger is caused to the personnel.
Disclosure of Invention
According to the technical problems, the utility model provides a polyurethane injection robot for a heating pipeline, which is characterized by comprising two rails, an autonomous moving railcar, a lifting device, a support, a working translation sliding table structure, a drilling mechanism, an ester injection mechanism and a sealing mechanism, wherein the autonomous moving railcar is slidably mounted on the rails, the lifting device is arranged on the autonomous moving railcar, the support is mounted on the top of the lifting device, three groups of working translation sliding table structures are arranged on the left side and the right side of the support from front to back, and the drilling mechanism, the ester injection mechanism and the sealing mechanism are sequentially mounted on each of the three groups of working translation sliding table structures;
The autonomous mobile railcar consists of a carrier, wheels and a driving motor, wherein the inside of the carrier is of a hollow structure, the wheels are arranged on the left side and the right side of the carrier through shafts, two wheels are arranged on each side of the carrier, the driving motor is arranged at the hollow structure in the carrier, and the output end of the driving motor is connected with the shafts of the wheels on the front side through a reduction gearbox;
the front side of the autonomous mobile track is also provided with a photoelectric sensor;
The lifting device is a scissor type hydraulic lifting table;
the support consists of four support legs and a frame, wherein the four support legs are respectively arranged at four corners of the top end of the lifting device, and the frame is arranged above the support legs;
Reinforcing ribs are arranged on the front side and the rear side of the frame, one end of each reinforcing rib is connected with the frame, and the other end of each reinforcing rib is connected with the supporting leg;
the working translation sliding table structure consists of an electric telescopic rod, a translation guide rail, an electric sliding block and a vertical translation structure, wherein the translation guide rail is arranged at the outer end of the electric telescopic rod, the translation guide rail is perpendicular to and coplanar with the electric telescopic rod, the electric sliding block is slidably mounted on the translation guide rail, the vertical translation structure is further mounted on the translation sliding block, and the drilling mechanism, the ester injection mechanism and the sealing mechanism are all mounted at the bottom of the vertical translation mechanism;
The drilling mechanism is an automatic drill bit;
The ester injection mechanism is an ester injection nozzle with a catching chuck;
The sealing mechanism is a pressure head with a heating device;
Visual positioning devices are structurally arranged on the outer side of the support and the working translation sliding table.
The beneficial effects of the utility model are as follows:
According to the utility model, the upper device is driven to move to a designated ester injection place by the autonomous moving rail car, then the top support is driven to rise to the upper part of the heat supply pipeline by the lifting device, the translation mechanism of which the working translation sliding table structure is three degrees of freedom can realize translation in three directions of the drilling mechanism, the ester injection mechanism and the sealing mechanism, the drilling mechanism is driven to drill the designated position of the heat supply pipeline by the working translation sliding table structure through the position information provided by the visual positioning device, then the autonomous moving rail car moves for a certain distance, the ester injection mechanism is driven to inject liquid polyurethane into the drilling hole by the working translation sliding table structure, after the autonomous moving rail car moves for a certain distance, the sealing mechanism is driven to perform sealing operation on the drilling hole, the working position is positioned by the visual positioning device, meanwhile, the automatic drilling, ester injection and sealing operation are realized through the cooperation of the working translation sliding table structure, the drilling mechanism, the ester injection mechanism and the sealing mechanism, so that manpower is reduced, the working efficiency is increased, and the situation that personnel are not caused by polyurethane injection is avoided;
The left and right sides of the bracket are respectively provided with the three groups of working translation sliding table structures, and the drilling mechanism, the ester injection mechanism and the sealing mechanism are arranged on the bracket, so that the drilling, ester injection and sealing operations can be carried out on the left and right heating pipelines at the same time, and the working efficiency is higher.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of the present utility model;
FIG. 2 is a side view of the present utility model;
FIG. 3 is a top view of the present utility model;
FIG. 4 is a schematic diagram of the interior of the autonomous mobile railcar of the present utility model;
Fig. 5 is an enlarged view of part a;
Fig. 6 is an enlarged view of section B.
The following figures are shown: 1. a track; 2. a lifting device; 3. a drilling mechanism; 4. an ester injection mechanism; 5. a sealing mechanism; 6. a carrier vehicle; 7. a wheel; 8. a driving motor; 9. a reduction gearbox; 10. a photoelectric sensor; 11. support legs; 12. a frame; 13. reinforcing ribs; 14. an electric telescopic rod; 15. translating the guide rail; 16. an electric slide block; 17. a vertical translation structure; 18. heating pipeline.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.
Example 1
The utility model provides a polyurethane injection robot for a heating pipeline 18, which is characterized by comprising two rails 1, two autonomous moving rails 1, a lifting device 2, a support, a working translation sliding table structure, a drilling mechanism 3, an ester injection mechanism 4 and a sealing mechanism 5, wherein the autonomous moving rails 1 are slidably arranged on the rails 1, the lifting device 2 is arranged on the autonomous moving rails 1, the support is arranged at the top of the lifting device 2, three groups of working translation sliding table structures are arranged on the left side and the right side of the support from front to back, and the drilling mechanism 3, the ester injection mechanism 4 and the sealing mechanism 5 are sequentially arranged on the three groups of working translation sliding table structures on each side;
The autonomous mobile track 1 is composed of a bearing vehicle 6, wheels 7 and a driving motor 8, wherein the interior of the bearing vehicle 6 is of a hollow structure, the wheels 7 are arranged on the left side and the right side of the bearing vehicle 6 through shafts, two wheels 7 are arranged on each side of the bearing vehicle 6, the driving motor 8 is arranged at the hollow structure in the interior of the bearing vehicle 6, and the output end of the driving motor 8 is connected with the shafts of the wheels 7 on the front side through a reduction gearbox 9;
The front side of the autonomous moving track 1 is also provided with a photoelectric sensor 10;
the lifting device 2 is a scissor type hydraulic lifting table;
The support consists of four support legs 11 and four frames 12, wherein the four support legs 11 are respectively arranged at four corners of the top end of the lifting device 2, and the frames 12 are arranged above the support legs 11;
The front side and the rear side of the frame 12 are also provided with reinforcing ribs 13, one end of each reinforcing rib 13 is connected with the frame 12, and the other end is connected with the supporting leg 11;
The working translation sliding table structure consists of an electric telescopic rod 14, a translation guide rail 15, an electric sliding block 16 and a vertical translation structure 17, wherein the translation guide rail 15 is arranged at the outer end of the electric telescopic rod 14, the translation guide rail 15 is vertical to and coplanar with the electric telescopic rod 14, the electric sliding block 16 is slidably mounted on the translation guide rail 15, the vertical translation structure 17 is further mounted on the translation sliding block, and the drilling mechanism 3, the ester injection mechanism 4 and the sealing mechanism 5 are mounted at the bottom of the vertical translation mechanism;
The drilling mechanism 3 is an automatic drill bit;
the ester injection mechanism 4 is an ester injection nozzle with a catching chuck;
the sealing mechanism 5 is a pressure head with a heating device;
Visual positioning devices are arranged on the outer side of the support and the working translation sliding table structurally.
Example 2
The driving motor 8, the photoelectric sensor 10, the visual positioning device and the lifting device 2 are all connected with an external PLC control system, when the utility model is used, a heat supply pipeline is placed at the left side and the right side of the track 1, corresponding punching points are marked on the track 1, the external PLC control system controls the driving motor 8 to operate and drive the front side wheels 7 to rotate through the reduction gearbox 9, the carrier 6 is driven to move on the track 1, the photoelectric sensor 10 reads out the marking points on the track 1 and controls the driving motor 8 to stop operating through the external PLC control system, so that the carrier 6 stops at a target position, then the lifting device 2 drives a bracket to lift, the visual positioning device on the bracket measures the target height of the heat supply pipeline, the lifting device 2 stops operating when the target height is reached, the lifting device 2 is an existing scissor hydraulic lifting platform, hydraulic pressure is used as power, not described here again, then the electric telescopic rod 14 of the working translation sliding table structure is extended, meanwhile, the electric sliding block 16 acts to enable the electric telescopic rod to move on the translation guide rail 15, the vertical translation structure 17 can also achieve free movement, the three structures work together to enable the working translation sliding table structure to complete free movement in three degrees of freedom, the vertical translation structure 17 is also an existing structure, such as a screw lifting structure, not limited and described here too much, the electric telescopic rod is successfully positioned to a drilling position through the three degrees of freedom movement of the working translation sliding table structure and the positioning of the visual positioning device, then the working translation sliding table structure drives the drilling mechanism 3 to reach a designated position and drill a hole, then the working translation sliding table structure drives the drilling mechanism 3 to reset, then the carrier vehicle 6 is controlled to translate forward by a distance to enable the ester injection mechanism 4 to be positioned above the hole, then the working translation sliding table structure connected with the ester injection mechanism 4 is positioned and moved to a drilling position through a visual positioning device, the working translation sliding table structure is fixed through a capturing chuck and then injected with liquid polyurethane through an ester injection nozzle, then the bearing vehicle 6 is controlled to translate forward by a distance of one end so that the sealing mechanism 5 is positioned above a drilling hole, then the working translation sliding table structure connected with the sealing mechanism 5 is positioned and moved to the drilling position through the visual positioning device, and the pouring hole is sealed through heating and pressing down through a pressure head with a heating device;
Then the lifting device 2 descends, and the autonomous moving track 1 vehicle moves to the next punching point again for ester injection operation.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. Various components mentioned in the present utility model are common in the art, and it should be understood by those skilled in the art that the present utility model is not limited by the above embodiments, and the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications can be made in the present utility model without departing from the spirit and scope of the utility model, which is defined in the claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (9)
1. Polyurethane robot is annotated to heating pipeline, its characterized in that includes track, autonomous movement railcar, elevating gear, support, work translation slip table structure, drilling mechanism, annotates ester mechanism and sealing mechanism, the track is two, autonomous movement railcar slidable mounting is on the track, elevating gear sets up on autonomous movement railcar, support mounting is in the elevating gear top, the support left and right sides is equipped with three sets of work translation slip table structures from front to back, and every side is three sets of all installs drilling mechanism, annotate ester mechanism and sealing mechanism structurally in proper order on the work translation slip table.
2. The polyurethane robot for injecting heating pipelines according to claim 1, wherein the autonomous mobile railcar is composed of a carrier, wheels and a driving motor, the inside of the carrier is of a hollow structure, the wheels are arranged on the left side and the right side of the carrier through shafts, two wheels are arranged on each side of the carrier, the driving motor is arranged at the hollow structure inside the carrier, and the output end of the driving motor is connected with the shafts of the wheels on the front side through a reduction gearbox.
3. A polyurethane injection robot for a heating pipeline according to claim 2, wherein a photoelectric sensor is further arranged at the front side of the autonomous moving track.
4. The polyurethane robot for heating pipelines according to claim 1, wherein the support comprises four support legs and a frame, the four support legs are respectively arranged at four corners of the top end of the lifting device, and the frame is arranged above the support legs.
5. The polyurethane robot for heating pipelines according to claim 4, wherein the front side and the rear side of the frame are further provided with reinforcing ribs, one ends of the reinforcing ribs are connected with the frame, and the other ends of the reinforcing ribs are connected with the supporting legs.
6. The polyurethane robot is characterized in that the working translation sliding table structure consists of an electric telescopic rod, a translation guide rail, an electric sliding block and a vertical translation structure, the outer end of the electric telescopic rod is provided with the translation guide rail, the translation guide rail is perpendicular to and coplanar with the electric telescopic rod, the electric sliding block is slidably mounted on the translation guide rail, the electric sliding block is further provided with the vertical translation structure, and the drilling mechanism, the ester injection mechanism and the sealing mechanism are all mounted at the bottom of the vertical translation mechanism.
7. A polyurethane injection robot for heating pipes as set forth in claim 1, wherein said lifting device is a scissor hydraulic lift.
8. The polyurethane injection robot for the heating pipeline according to claim 1, wherein the drilling mechanism is an automatic drill bit, the ester injection mechanism is an ester injection nozzle with a catching chuck, and the sealing mechanism is a pressure head with a heating device.
9. The polyurethane robot for heating pipelines according to claim 1, wherein visual positioning devices are structurally arranged on the outer side of the support and the working translation sliding table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322007856.9U CN221187594U (en) | 2023-07-28 | 2023-07-28 | Polyurethane robot is annotated to heating pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322007856.9U CN221187594U (en) | 2023-07-28 | 2023-07-28 | Polyurethane robot is annotated to heating pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221187594U true CN221187594U (en) | 2024-06-21 |
Family
ID=91522035
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322007856.9U Active CN221187594U (en) | 2023-07-28 | 2023-07-28 | Polyurethane robot is annotated to heating pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221187594U (en) |
-
2023
- 2023-07-28 CN CN202322007856.9U patent/CN221187594U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109940580B (en) | Frame type railway unhooking manipulator | |
| CN207585978U (en) | Concrete sample stripper apparatus | |
| CN221187594U (en) | Polyurethane robot is annotated to heating pipeline | |
| CN216235918U (en) | Mechanical elevator | |
| CN109779660B (en) | Tunnel construction unit workstation | |
| CN209324008U (en) | A kind of bricklaying robot with lifting device | |
| CN205914312U (en) | Manipulator fixing base assembly | |
| CN212425292U (en) | High-precision elevator | |
| CN210391735U (en) | Automatic nailing machine | |
| CN207226542U (en) | One kind lifting unloading system | |
| CN103896050A (en) | Automatic turnover mechanism | |
| CN207536027U (en) | A kind of engine mission is to filling platform | |
| CN214997722U (en) | Novel intelligent waterproof board trolley | |
| CN207671606U (en) | A kind of hydraulic lift for shipyard splice joint door frame | |
| CN201006568Y (en) | Movable frock used for car bodywork group welding | |
| CN219239194U (en) | Substation operation maintenance vehicle | |
| CN213771060U (en) | Pipe jacking pipe joint hoisting and slag discharging equipment | |
| CN219136304U (en) | Lifting device for welding outer wall of wind tower cylinder | |
| CN220892952U (en) | Kiln local repair device | |
| CN218454744U (en) | Mechanical method contact channel transportation system | |
| CN216141189U (en) | Small-size pure pneumatic lifting means | |
| CN220056271U (en) | Self-propelled lifting platform | |
| CN219807748U (en) | Crawler-type lifting platform for installing inner plate of roof in steel structure engineering | |
| CN220886791U (en) | Overhead conveying trolley for crane boom of tower crane | |
| CN216861219U (en) | Mobile power station |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |