CN221185504U - Multifunctional processing device for winding drum - Google Patents
Multifunctional processing device for winding drum Download PDFInfo
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- CN221185504U CN221185504U CN202420911331.XU CN202420911331U CN221185504U CN 221185504 U CN221185504 U CN 221185504U CN 202420911331 U CN202420911331 U CN 202420911331U CN 221185504 U CN221185504 U CN 221185504U
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- winding drum
- lathe
- rope groove
- head
- heating
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- 238000004804 winding Methods 0.000 title claims abstract description 75
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 238000010791 quenching Methods 0.000 claims abstract description 24
- 230000000171 quenching effect Effects 0.000 claims abstract description 21
- 238000003754 machining Methods 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 239000007921 spray Substances 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005553 drilling Methods 0.000 description 9
- 238000007514 turning Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000003801 milling Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model discloses a multifunctional processing device for a winding drum, which comprises a horizontal lathe and a lathe processing device; the horizontal lathe clamps the winding drum to be processed, and the lathe processing device is slidably arranged on the horizontal lathe and processes the winding drum to be processed; the lathe machining device comprises a sliding seat, a tool apron perpendicular to the axis of the winding drum to be machined is arranged on the upper portion of the sliding seat in a sliding manner, a rope groove quenching assembly and a machining machine head are respectively arranged on two opposite side faces of the tool apron, the rope groove quenching assembly comprises a heating box and a heating head, the heating head corresponds to a rope groove of the winding drum to be machined, the machining machine head comprises a cutting tool and a stepless speed change motor, and a Morse tool handle interface is arranged on an output shaft of the stepless speed change motor. The utility model realizes the multifunctional processing of the winding drum, is suitable for processing winding drums with different specifications, greatly improves the production efficiency of the winding drum, also avoids repeated lifting and clamping of the winding drum, saves the whole processing time of the winding drum and reduces the labor cost.
Description
Technical Field
The utility model relates to the technical field of crane manufacturing, in particular to a multifunctional processing device for a winding drum.
Background
At present, when a winding drum is processed, rough turning and finish turning of the winding drum, hole drilling and rope pressing and hole quenching of a winding drum rope groove are needed, and the processes can be completed on different processing equipment. After the blank winding drum is conveyed to the processing station, firstly, rough turning and finish turning are needed to be carried out on the blank winding drum on a horizontal lathe, then, a winding drum rope groove is turned and processed, and after the winding drum rope groove is processed, the winding drum is required to be conveyed to radial drilling machine equipment to process a winding drum rope pressing plate hole. In order to improve the service life of the reel rope groove, reduce the abrasion degree of the reel rope groove in the use process of the reel, reduce the phenomenon of rope running of the steel wire rope, and further need to quench the surface of the reel rope groove to improve the hardness of the reel rope groove. The winding drum needs to be lifted and transported for many times in the whole processing process of the winding drum, so that the whole processing time of the winding drum is overlong, the production efficiency is also seriously reduced, and the labor cost is increased. At present, no equipment related to a whole set of drum processing integrated device during drum processing exists at home, so a multifunctional drum processing device is provided.
Disclosure of utility model
The utility model aims to overcome the existing defects, provides the multifunctional processing device for the winding drum, realizes multifunctional processing of the winding drum, is suitable for processing winding drums of different specifications, greatly improves the production efficiency of the winding drum, also avoids repeated lifting and clamping of the winding drum, saves the whole processing time of the winding drum, reduces the labor cost and can effectively solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a multifunctional processing device for a winding drum comprises a horizontal lathe and a lathe processing device; the horizontal lathe clamps the winding drum to be processed, and the lathe processing device is slidably arranged on the horizontal lathe and processes the winding drum to be processed; the lathe machining device comprises a sliding seat, a tool apron perpendicular to the axis of the winding drum to be machined is arranged on the upper portion of the sliding seat in a sliding manner, a rope groove quenching assembly and a machining machine head are respectively arranged on two opposite side faces of the tool apron, the rope groove quenching assembly comprises a heating box and a heating head, the heating head corresponds to a rope groove of the winding drum to be machined, the machining machine head comprises a cutting tool and a stepless speed change motor, and a Morse tool handle interface is arranged on an output shaft of the stepless speed change motor.
Preferably, the horizontal lathe comprises a lathe body, one side of the lathe body is provided with a spindle box, the spindle box is provided with a chuck for clamping a reel to be machined, the other side of the lathe body is in sliding fit with a movable center opposite to the spindle box, the upper part of the lathe body is provided with a sliding rail matched with the sliding seat, and the sliding rail is parallel to the axis of the clamped reel to be machined.
Preferably, the rope groove quenching assembly further comprises a water spraying head, the water spraying head is correspondingly positioned below the heating head, the water spraying head is connected with the heating head through a connecting rod, the water spraying head is connected with a water tank through a hose, and the water tank sprays water to the rope groove for cooling through a water pump and the water spraying head.
Preferably, the side of the tool apron facing the winding drum is also provided with a hardness detector for detecting the hardness of the rope groove.
Preferably, the horizontal lathe is further provided with an operation panel.
Preferably, the cutting tool is fastened to the holder by means of bolts.
Compared with the prior art, the utility model has the beneficial effects that: the lathe machining device is provided with a rope groove quenching assembly and a machining machine head, the rope groove quenching assembly is heated by high-frequency induction heating equipment, and a water spray head at the lower part can immediately quench the heated rope groove after heating is finished, so that the quenching efficiency of the winding drum can be effectively improved; the processing machine head is provided with the cutting tool and the stepless speed change motor, realizes cutting operation on the winding drum through longitudinal movement of the tool apron, realizes drilling operation on the winding drum through longitudinal movement and transverse movement of the tool apron, realizes multifunctional processing of the winding drum, is suitable for processing winding drums of different specifications, greatly improves the production efficiency of the winding drum, also avoids repeated lifting and clamping of the winding drum, saves the overall processing time of the winding drum, and reduces the labor cost.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the structure of the horizontal lathe of the present utility model;
FIG. 3 is a schematic diagram of a lathe apparatus according to the present utility model;
FIG. 4 is a schematic diagram showing a lathe processing device according to the present utility model
Fig. 5 is an enlarged schematic view of a partial structure of the present utility model.
In the figure: 1 horizontal lathe, 1.1 headstock, 1.2 lathe bed, 1.3 operating panel, 1.4 movable center, 2 lathe processingequipment, 2.1 blade holder, 2.2 rope groove quenching subassembly, 2.3 infinitely variable speed motor, 2.4 basin, 2.5 slide, 2.6 cutting tool.
Detailed Description
The present utility model will be explained in detail by the following examples, and the purpose of the present utility model is to protect all technical improvements within the scope of the present utility model, and in the description of the present utility model, it should be understood that if there is an orientation or positional relationship indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc., only correspond to the drawings of the present utility model, and in order to facilitate description of the present utility model, it is not necessary to indicate or imply that the apparatus or element referred to has a specific orientation.
Referring to fig. 1-5, the present utility model provides the following technical solutions:
Example 1: a multifunctional processing device for a winding drum comprises a horizontal lathe 1 and a lathe processing device 2; the horizontal lathe 1 clamps a winding drum to be processed, and the lathe processing device 2 is slidably arranged on the horizontal lathe 1 and processes the winding drum to be processed; the lathe machining device 2 comprises a sliding seat 2.5, a tool apron 2.1 perpendicular to the axis of a reel to be machined is arranged on the upper part of the sliding seat 2.5 in a sliding manner, a rope groove quenching assembly 2.2 and a machining machine head are respectively arranged on two opposite side surfaces of the tool apron 2.1, the rope groove quenching assembly 2.2 comprises a heating box and a heating head, the heating head corresponds to a rope groove of the reel to be machined, the machining machine head comprises a cutting tool 2.6 and a stepless speed change motor 2.3, the cutting tool 2.6 is fixed on the tool apron 2.1 through a bolt, and a Morse handle interface is arranged on an output shaft of the stepless speed change motor 2.3;
The cutter holder 2.1 is arranged on the sliding seat 2.5 and can move back and forth to realize feeding of the cutter, the cutter holder 2.1 comprises a cutting cutter 2.6 and a stepless speed change motor 2.3, the cutting cutter 2.6 is used for cutting a winding drum, the stepless speed change motor 2.3 is used for driving a drill bit to rotate to perform drilling operation, the cutter holder 2.1 can comprise a left turning cutter and a right turning cutter, when the winding drum is fed from left to right and turned by adopting the right turning cutter, cutting fluid can be placed in a water filling groove to realize the functions of cooling the winding drum at any time during turning, a heating box is connected with the cutter holder 2.1 through a bolt, the upper part of the front end of the heating box is provided with a heating head, the head structure of the heating head is consistent with the arc shape of the winding drum rope groove, and the heating head is used for heating and quenching the rope groove through the heating box, and the functions of drilling holes, the rope groove quenching and the like of winding drums with different positions and different specifications are realized through transverse and longitudinal movement of the cutter holder;
In order to ensure the precision requirement of the winding drum drilling and convenient drilling, the front end output shaft of the stepless speed change motor 2.3 is processed and transformed into a Morse handle interface, the Morse handle has the characteristics of easy clamping, accurate centering, high torque and the like, a twist drill is aligned to the position of the winding drum needing drilling through the indexing and directional functions of a main shaft, the winding drum is fixed, the Morse handle interface can be connected with the Morse taper twist drill and then realize the drilling function at different positions of the winding drum through transverse feeding of a cutter, in addition, the Morse bit reducer sleeve can be replaced according to the diameter of a winding drum rope pressing plate hole to drill rope pressing plates with different diameters of the winding drum, and for a double-shaft winding drum, the key groove milling function of a long shaft of the winding drum can be realized through adding a middle connecting rod and a corresponding key groove milling cutter;
Specifically, the horizontal lathe 1 comprises a lathe bed 1.2, a spindle box 1.1 is arranged on one side of the lathe bed 1.2, a chuck for clamping a to-be-machined winding drum is arranged on the spindle box 1.1, a movable center 1.4 opposite to the spindle box 1.1 is slidably matched on the other side of the lathe bed 1.2, a sliding rail matched with a sliding seat 2.5 is arranged on the upper portion of the lathe bed 1.2, the sliding rail is parallel to the axis of the clamped to-be-machined winding drum, and an operation panel 1.3 is further arranged on the horizontal lathe 1.
Example 2: unlike embodiment 1, the rope groove quenching assembly 2.2 further comprises a water spray head, the water spray head is correspondingly positioned below the heating head, the water spray head is connected with the heating head through a connecting rod, accuracy of a quenching position of the rope groove is guaranteed, the water spray head is connected with a water tank 2.4 through a hose, the water tank 2.4 sprays water to the rope groove through a water pump and the water spray head for cooling, when the rope groove of the winding drum is quenched, the heating head heats the rope groove, and the water spray head sprays water for cooling the heated rope groove of the winding drum in real time, so that the quenching of the rope groove is realized, and hardness and service life of the rope groove of the winding drum are improved.
Example 3: unlike embodiment 1, the side of the knife holder 2.1 facing the winding drum is further provided with a hardness detector for detecting the hardness of the rope groove, so that when the spindle rotates to quench the rope groove of the winding drum, the hardness detector can detect the hardness of the rope groove of the winding drum by feeding through the knife holder 2.1, and the feeding of the heating head on the rope groove quenching assembly 2.2 on the knife holder 2.1 is adjusted according to the hardness detection result of the rope groove to ensure that the hardness of each position of the rope groove of the winding drum is consistent.
The utility model has not been described in detail in the prior art, and it is apparent to those skilled in the art that the utility model is not limited to the details of the above-described exemplary embodiments, but that the utility model can be embodied in other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, and all changes coming within the meaning and range of equivalency are intended to be embraced therein.
Claims (6)
1. The utility model provides a reel is with multi-functional processingequipment which characterized in that: comprises a horizontal lathe (1) and a lathe machining device (2); the horizontal lathe (1) clamps a reel to be processed, and the lathe processing device (2) is slidably arranged on the horizontal lathe (1) and processes the reel to be processed; the lathe machining device (2) comprises a sliding seat (2.5), a tool apron (2.1) perpendicular to the axis of a to-be-machined winding drum is arranged on the upper portion of the sliding seat (2.5) in a sliding mode, a rope groove quenching assembly (2.2) and a machining machine head are respectively arranged on two opposite side faces of the tool apron (2.1), the rope groove quenching assembly (2.2) comprises a heating box and a heating head, the heating head corresponds to a rope groove of the to-be-machined winding drum, the machining machine head comprises a cutting tool (2.6) and a stepless speed change motor (2.3), and a Morse handle interface is arranged on an output shaft of the stepless speed change motor (2.3).
2. A multifunctional processing apparatus for reels as claimed in claim 1, characterized in that: the horizontal lathe (1) comprises a lathe bed (1.2), a spindle box (1.1) is arranged on one side of the lathe bed (1.2), a chuck for clamping a to-be-machined winding drum is arranged on the spindle box (1.1), a movable center (1.4) opposite to the spindle box (1.1) is slidably matched on the other side of the lathe bed (1.2), a sliding rail matched with a sliding seat (2.5) is arranged on the upper portion of the lathe bed (1.2), and the sliding rail is parallel to the axis of the clamped to-be-machined winding drum.
3. A multifunctional processing apparatus for reels as claimed in claim 1, characterized in that: the rope groove quenching assembly (2.2) further comprises a water spraying head, the water spraying head is correspondingly positioned below the heating head, the water spraying head is connected with the heating head through a connecting rod, the water spraying head is connected with a water tank (2.4) through a hose, and the water tank (2.4) sprays water to the rope groove for cooling through a water pump and the water spraying head.
4. A multifunctional processing apparatus for reels as claimed in claim 1, characterized in that: the side of the tool apron (2.1) facing the winding drum is also provided with a hardness detector for detecting the hardness of the rope groove.
5. A multifunctional processing apparatus for reels as claimed in claim 1, characterized in that: the horizontal lathe (1) is also provided with an operation panel (1.3).
6. A multifunctional processing apparatus for reels as claimed in claim 1, characterized in that: the cutting tool (2.6) is fastened to the holder (2.1) by means of a screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420911331.XU CN221185504U (en) | 2024-04-29 | 2024-04-29 | Multifunctional processing device for winding drum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420911331.XU CN221185504U (en) | 2024-04-29 | 2024-04-29 | Multifunctional processing device for winding drum |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221185504U true CN221185504U (en) | 2024-06-21 |
Family
ID=91490875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420911331.XU Active CN221185504U (en) | 2024-04-29 | 2024-04-29 | Multifunctional processing device for winding drum |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221185504U (en) |
-
2024
- 2024-04-29 CN CN202420911331.XU patent/CN221185504U/en active Active
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