CN221185197U

CN221185197U - Welding equipment for clamping plate flange production

Info

Publication number: CN221185197U
Application number: CN202322442397.7U
Authority: CN
Inventors: 沈传雄
Original assignee: Sichuan Yunmiao Agricultural Technology Development Co ltd
Current assignee: Sichuan Yunmiao Agricultural Technology Development Co ltd
Priority date: 2023-09-08
Filing date: 2023-09-08
Publication date: 2024-06-21
Anticipated expiration: 2033-09-08

Abstract

The utility model relates to the technical field of flange production and discloses clamping plate flange production welding equipment, which comprises a workbench, wherein a control panel is fixedly arranged on the front surface of the workbench, a controller is fixedly arranged at the bottom of the workbench, a workbench box is fixedly arranged at the top of the workbench, a welding assembly is arranged in the workbench box, and a clamping assembly is arranged on the inner bottom wall of the workbench box; the welding assembly comprises a protective box fixedly arranged on the right side of the working box, a servo motor is fixedly arranged on the inner side of the protective box, and a positive and negative tooth bidirectional screw rod is fixedly connected with an output shaft of the servo motor. This splint flange production welding equipment can provide one and can keep steady function when welding to the board flange, can also make things convenient for the staff to fix the part of equidimension not simultaneously, and then effectually improved the welding effect of current splint flange production welding equipment.

Description

Welding equipment for clamping plate flange production

Technical Field

The utility model relates to the technical field of flange production, in particular to welding equipment for producing a clamping plate flange.

Background

The clamping plate flange welding is a part for connecting a pipe and a pipe mutually, is connected to a pipe end, is also used as a flange on an inlet and an outlet of equipment, is used for connecting two equipment, such as a speed reducer flange, a flange connection or a flange joint, and is used for connecting the flange, a gasket and a bolt mutually to form a detachable connection of a group of combined sealing structures, and the pipeline flange is used for connecting the pipe in a pipeline device and is used for connecting the inlet and the outlet of the equipment on the equipment.

At present, need use welding equipment in splint flange production process and be used for welding splint flange each component, but current welding equipment takes place the skew easily in welding process, and is fixed insecure to probably lead to welded quality to reduce, produce excessive manufacturing cost, simultaneously, also when fixing in the face of not unidimensional big or small part, inconvenient regulation, and then influence the welding effect of current splint flange production welding equipment.

Disclosure of utility model

(One) solving the technical problems

Aiming at the defects of the prior art, the utility model provides the welding equipment for producing the clamping plate flange, which has the advantages of effectively improving the welding effect of the welding equipment for producing the clamping plate flange and the like, and solves the problem of poor welding effect of the welding equipment for producing the clamping plate flange.

(II) technical scheme

In order to achieve the purpose of effectively improving the welding effect of the conventional clamping plate flange production welding equipment, the utility model provides the following technical scheme: the clamping plate flange production welding equipment comprises a workbench, wherein a control panel is fixedly arranged on the front surface of the workbench, a controller is fixedly arranged at the bottom of the workbench, a workbench box is fixedly arranged at the top of the workbench, a welding assembly is arranged in the workbench box, and a clamping assembly is arranged on the inner bottom wall of the workbench box;

The welding assembly comprises a protective box fixedly mounted on the right side of the working box, a servo motor is fixedly mounted on the inner side of the protective box, a positive and negative tooth bidirectional screw rod is fixedly connected to an output shaft of the servo motor, two adjusting blocks which are bilaterally symmetrical are connected to the outer side of the positive and negative tooth bidirectional screw rod in a threaded manner, a hinge rod is hinged to the front side and the back side of each adjusting block through a pin shaft, a hinge seat is hinged to the bottom ends of the two hinge rods on the same side through pin shafts, a lifting plate is fixedly connected to the bottom of the hinge seat, a supporting plate is fixedly connected between the left inner side wall and the right inner side wall of the working box, a telescopic rod is fixedly mounted at the bottom of the supporting plate, and a welding laser head is fixedly mounted at the bottom of the lifting plate;

The clamping assembly comprises a double-shaft motor fixedly installed on the inner bottom wall of the working box, the output shafts on the left side and the right side of the double-shaft motor are fixedly connected with screw rods, the outer side of each screw rod is in threaded connection with a sliding block, the top of each sliding block is fixedly connected with a moving block, two opposite sides of each moving block are fixedly connected with anti-sliding blocks, a placing plate is fixedly installed on the inner side of the working box, and two sliding holes for the moving blocks to slide are formed in the top of the placing plate.

Further, the telescopic link is located the center department of backup pad, the telescopic link comprises slide bar and sliding sleeve, and the inboard sliding connection of slide bar at the sliding sleeve, and the bottom fixed connection of top and backup pad of sliding sleeve, the bottom fixedly connected with lifter plate of slide bar.

Further, the supporting plate is located below the positive and negative tooth bidirectional screw rod, the left side of the positive and negative tooth bidirectional screw rod is provided with left-handed threads, and the right side of the positive and negative tooth bidirectional screw rod is provided with right-handed threads.

Further, the left end of the positive and negative tooth bidirectional screw rod sequentially penetrates through the working box and the adjusting block and extends to the inner left side wall of the working box to be connected with the working box in a rotating mode through a bearing.

Further, the width of the support plate is smaller than the distance between the opposite sides of the two hinge rods on the same side.

Further, the double-shaft motor is located at the center of the working box, the left side of the double-shaft motor is provided with left-handed screw teeth, and the right side of the double-shaft motor is provided with right-handed screw teeth.

Further, the width of the moving block is equal to the width of the sliding hole, the anti-skid block is positioned above the sliding hole, and two opposite ends of the screw rod are respectively and rotatably connected with the left inner side wall and the right inner side wall of the working box through bearings.

Further, the output end of the control panel is electrically connected with the input end of the controller, the output end of the controller is electrically connected with the input end of the servo motor, the output end of the controller is electrically connected with the input end of the welding laser head, and the output end of the controller is electrically connected with the input end of the double-shaft motor.

(III) beneficial effects

Compared with the prior art, the utility model provides the welding equipment for producing the clamping plate flange, which has the following beneficial effects:

This splint flange production welding equipment uses through mutually supporting between control panel, controller, work box, welding set and the centre gripping subassembly on the workstation, can provide one and can keep steady function when welding to the plate flange to can help the staff avoid the condition that the position of plate flange takes place the skew in welding process, so as to improve welded quality, simultaneously, can also make things convenient for the staff to fix the part of equidimension not, conveniently adjust, is favorable to improving welding efficiency, and then effectually improved the welding effect of current splint flange production welding equipment.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is an enlarged schematic view of part A of the structure of the present utility model;

FIG. 3 is a system schematic diagram of the structure of the present utility model.

In the figure: 1 workbench, 2 control panel, 3 controller, 4 working box, 500 welding component, 501 protective box, 502 servo motor, 503 positive and negative teeth bidirectional screw, 504 regulating block, 505 articulated rod, 506 articulated seat, 507 lifting plate, 508 supporting plate, 509 telescopic rod, 510 welding laser head, 600 clamping component, 601 biax motor, 602 screw rod, 603 slide block, 604 movable block, 605 non-skid block, 606 placing plate, 607 slide hole.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present utility model provides a technical solution: the utility model provides a splint flange production welding equipment, including workstation 1, the front fixed mounting of workstation 1 has control panel 2, control panel 2 is the user interface that is arranged in control, management hardware and software set up in the operating system, the bottom fixed mounting of workstation 1 has controller 3, controller 3 is the wiring that changes main circuit or control circuit according to predetermined order and the resistance value in the change circuit control motor start-up, the speed governing, braking and reverse master device, workstation 1's top fixed mounting has work box 4, the internally mounted of work box 4 has welding subassembly 500, clamping subassembly 600 is installed to the interior bottom wall of work box 4, through the control panel 2 on the workstation 1, controller 3, work box 4, welding subassembly 500 and the use of mutually supporting between clamping subassembly 600, can provide a function that can keep steady when welding to the plate flange, thereby can help the staff avoid the position emergence skew condition of plate flange in the welding process, thereby improve the quality of welding, simultaneously, can also make things convenient for the staff to fix the part of different sizes, the convenient adjustment, welding efficiency has been favorable to improving the welding effect of welding flange production effectively.

The welding assembly 500 in this embodiment is a structure for welding a plate flange connection location.

As shown in fig. 1 and 3, the welding assembly 500 includes a protective box 501 fixedly installed on the right side of the working box 4, a servo motor 502 is fixedly installed on the inner side of the protective box 501, the servo motor 502 is an engine for controlling mechanical elements to operate in a servo system, the servo motor 502 is an indirect speed changing device for assisting the motor, an output shaft of the servo motor 502 is fixedly connected with a positive and negative bi-directional screw 503, the outer side of the positive and negative bi-directional screw 503 is in threaded connection with two adjusting blocks 504 which are bilaterally symmetrical, the front and back sides of the adjusting blocks 504 are hinged with hinging rods 505 through pin shafts, a hinging seat 506 is hinged between the bottom ends of the two hinging rods 505 on the same side through pin shafts, a lifting plate 507 is fixedly connected between the left and right inner side walls of the working box 4, a supporting plate 508 is fixedly installed on the bottom of the supporting plate 508, a welding laser head 510 is fixedly installed on the bottom of the lifting plate 507, and the welding laser head 510 is an efficient and precise welding device which uses a laser beam with high energy density as a heat source.

It should be noted that, the telescopic rod 509 is located at the center of the support plate 508, the telescopic rod 509 is composed of a sliding rod and a sliding sleeve, the sliding rod is slidably connected with the inner side of the sliding sleeve, the top of the sliding sleeve is fixedly connected with the bottom of the support plate 508, and the bottom of the sliding rod is fixedly connected with the lifting plate 507.

It can be understood that the supporting plate 508 is located below the positive-tooth bidirectional screw 503, and the left side of the positive-tooth bidirectional screw 503 is provided with left-hand threads and the right side is provided with right-hand threads, so that the two adjusting blocks 504 can move at equal speed in opposite or opposite directions when the positive-tooth bidirectional screw 503 rotates.

In addition, the left end of the positive and negative bi-directional screw 503 sequentially penetrates through the working box 4 and the adjusting block 504 and extends to the inner left side wall of the working box 4 to be rotationally connected with the working box 4 through a bearing, so that the positive and negative bi-directional screw 503 is more stable during rotation.

In this embodiment, the width of the support plate 508 is smaller than the distance between the opposite sides of the hinge rods 505 on the same side, so as to prevent the hinge rods 505 from being locked to the support plate 508 and not moving.

The clamping assembly 600 in this embodiment is a structure for clamping and fixing a plate flange.

As shown in fig. 1, fig. 2 and fig. 3, the clamping assembly 600 includes a dual-shaft motor 601 fixedly installed on the inner bottom wall of the working box 4, the dual-shaft motor 601 is a servo motor, output shafts on the left side and the right side of the dual-shaft motor 601 are fixedly connected with a screw rod 602, the outer side of the screw rod 602 is in threaded connection with a sliding block 603, the top of the sliding block 603 is fixedly connected with a moving block 604, one side opposite to the two moving blocks 604 is fixedly connected with an anti-skid block 605, a placing plate 606 is fixedly installed on the inner side of the working box 4, and two sliding holes 607 for the sliding of the moving blocks 604 are formed in the top of the placing plate 606.

It should be noted that, the biaxial motor 601 is located at the center of the working box 4, the left side screw rod 602 is a left-handed screw, and the right side screw rod 602 is a right-handed screw, so that the two sliding blocks 603 can move at equal speed in opposite or opposite directions when the screw rod 602 rotates.

It will be appreciated that the width of the moving block 604 is equal to the width of the sliding hole 607, and the anti-skid block 605 is located above the sliding hole 607 in order to make the moving block 604 slide in the sliding hole 607 more stably.

In addition, one ends of the two screw rods 602 opposite to each other are respectively connected with the left and right inner side walls of the working box 4 in a rotating manner through bearings, so that the screw rods 602 can rotate more stably.

In this embodiment, the output end of the control panel 2 is electrically connected to the input end of the controller 3, the output end of the controller 3 is electrically connected to the input end of the servo motor 502, the output end of the controller 3 is electrically connected to the input end of the welding laser head 510, and the output end of the controller 3 is electrically connected to the input end of the biaxial motor 601.

The working principle of the embodiment is as follows:

When in use, a worker places a plate flange to be welded on the placing plate 606, sends an electric signal to the controller 3 through the control panel 2, the controller 3 controls the dual-shaft motor 601 to start, the screw rod 602 is driven to rotate in situ under the rotation supporting effect of the bearing, the moving block 604 fixed on the sliding block 603 can only move left and right in the working box 4 and the sliding hole 607, the moving block 604 is driven to move left and right stably in the sliding hole 607 under the rotation thrust effect of the inner thread of the sliding block 603, after the clamping and fixing according to the specification of the plate flange are completed, when the height of the welding laser head 510 is required to be adjusted, the controller 3 sends an electric signal to the controller 3 through the control panel 2, the controller 3 controls the servo motor 502 to start, the servo motor 502 stably drives the positive and negative bi-directional screw 503 to rotate under the rotation supporting action of the working box 4 and the bearing, the adjusting block 504 is connected with the hinging seat 506 through the hinging rod 505, and the hinging seat 506 is fixed at the top of the lifting plate 507, so that the adjusting block 504 can only move left and right under the rotation thrust action of the inner threads on the outer side of the positive and negative bi-directional screw 503, then drives the top end of the hinging rod 505 to move left and right under the hinging action of the hinging rod 505, then the hinging rod 505 pushes the lifting plate 507 to stably move downwards under the guiding positioning action of the telescopic rod 509 and the supporting action of the supporting plate 508, then the controller 3 sends an electric signal to the controller 3 through the control panel 2, the welding laser head 510 is controlled to start, and after laser contacts with the flange, the plate flange can be subjected to laser welding.

Compared with the prior art: this splint flange production welding equipment uses through mutually supporting between control panel 2, controller 3, work box 4, welding set 500 and the centre gripping subassembly 600 on workstation 1, can provide one and can keep steady function when welding to plate flange to can help the staff avoid the condition that the position of plate flange takes place the skew in welding process, with this improves welded quality, simultaneously, can also make things convenient for the staff to fix the part of different sizes, conveniently adjust, be favorable to improving welding efficiency, and then effectually improved the welding effect of current splint flange production welding equipment, solved the relatively poor problem of welding effect of current splint flange production welding equipment.

The electrical components appearing in the text are all electrically connected with the main controller and the power supply, the main controller can be a conventional known device for controlling a computer and the like, and the prior art of power connection and the provision of the power supply also belong to common general knowledge in the art, so the application is not described in detail.

It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a splint flange production welding equipment, includes workstation (1), its characterized in that: the front of the workbench (1) is fixedly provided with a control panel (2), the bottom of the workbench (1) is fixedly provided with a controller (3), the top of the workbench (1) is fixedly provided with a working box (4), the interior of the working box (4) is provided with a welding assembly (500), and the inner bottom wall of the working box (4) is provided with a clamping assembly (600);

the welding assembly (500) comprises a protective box (501) fixedly installed on the right side of a working box (4), a servo motor (502) is fixedly installed on the inner side of the protective box (501), a positive and negative tooth bidirectional screw rod (503) is fixedly connected to an output shaft of the servo motor (502), two adjusting blocks (504) which are bilaterally symmetrical are connected to the outer side of the positive and negative tooth bidirectional screw rod (503) in a threaded mode, a hinging rod (505) is hinged to the front side and the back side of the adjusting blocks (504) through pin shafts, a hinging seat (506) is hinged to the bottom end of the hinging rod (505) through pin shafts on the same side, a lifting plate (507) is fixedly connected to the bottom of the hinging seat (506), a supporting plate (508) is fixedly connected between the left inner side wall and the right inner side wall of the working box (4), a telescopic rod (509) is fixedly installed on the bottom of the supporting plate (508), and a welding laser head (510) is fixedly installed on the bottom of the lifting plate (507).

Clamping assembly (600) are including biax motor (601) of fixed mounting diapire in work box (4), the equal fixedly connected with lead screw (602) of output shaft of biax motor (601) left and right sides, the outside threaded connection of lead screw (602) has slider (603), the top fixedly connected with movable block (604) of slider (603), two equal fixedly connected with non slipping spur (605) of one side that movable block (604) is relative, the inboard fixed mounting of work box (4) has place board (606), place board (606) top and seted up two confession movable block (604) gliding slide hole (607).

2. A clamping flange production welding apparatus as claimed in claim 1, wherein: the telescopic rod (509) is located at the center of the supporting plate (508), the telescopic rod (509) is composed of a sliding rod and a sliding sleeve, the sliding rod is connected with the inner side of the sliding sleeve in a sliding mode, the top of the sliding sleeve is fixedly connected with the bottom of the supporting plate (508), and the bottom of the sliding rod is fixedly connected with the lifting plate (507).

3. A clamping flange production welding apparatus as claimed in claim 1, wherein: the support plate (508) is positioned below the positive and negative tooth bidirectional screw rod (503), the left side of the positive and negative tooth bidirectional screw rod (503) is provided with left-hand threads, and the right side of the positive and negative tooth bidirectional screw rod is provided with right-hand threads.

4. A clamping flange production welding apparatus as claimed in claim 1, wherein: the left end of the positive and negative tooth bidirectional screw rod (503) sequentially penetrates through the working box (4) and the adjusting block (504) and extends to the inner left side wall of the working box (4) to be rotationally connected with the working box (4) through a bearing.

5. A clamping flange production welding apparatus as claimed in claim 1, wherein: the support plate (508) has a width smaller than the distance between opposite sides of the two hinge rods (505) on the same side.

6. A clamping flange production welding apparatus as claimed in claim 1, wherein: the double-shaft motor (601) is located at the center of the working box (4), the left side of the screw rod (602) is a left-handed screw tooth, and the right side of the screw rod (602) is a right-handed screw tooth.

7. A clamping flange production welding apparatus as claimed in claim 1, wherein: the width of the moving block (604) is equal to that of the sliding hole (607), the anti-skid block (605) is positioned above the sliding hole (607), and two opposite ends of the screw rods (602) are respectively connected with the left inner side wall and the right inner side wall of the working box (4) in a rotating way through bearings.

8. A clamping flange production welding apparatus as claimed in claim 1, wherein: the output end of the control panel (2) is electrically connected with the input end of the controller (3), the output end of the controller (3) is electrically connected with the input end of the servo motor (502), the output end of the controller (3) is electrically connected with the input end of the welding laser head (510), and the output end of the controller (3) is electrically connected with the input end of the double-shaft motor (601).