CN221166785U - Emergency operation device applied to multi-place rectification room in electrolytic aluminum industry - Google Patents

Emergency operation device applied to multi-place rectification room in electrolytic aluminum industry Download PDF

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Publication number
CN221166785U
CN221166785U CN202323116597.XU CN202323116597U CN221166785U CN 221166785 U CN221166785 U CN 221166785U CN 202323116597 U CN202323116597 U CN 202323116597U CN 221166785 U CN221166785 U CN 221166785U
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module
emergency
button
downshift
optical fiber
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CN202323116597.XU
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李建勇
包永春
段旭光
徐俊霞
刘泽
王乐
康宇鑫
刘媛
田江伟
邬亚钧
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Inner Mongolia Huayun New Material Co ltd
Baotou Aluminium Co ltd
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Inner Mongolia Huayun New Material Co ltd
Baotou Aluminium Co ltd
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Abstract

The utility model discloses an emergency operation device applied to a multi-place rectification room in the electrolytic aluminum industry, which relates to the technical field of multi-place rectification room control and comprises the following components: the system comprises a series of emergency stop modules, an emergency downshift module, an optical fiber transmission communication module and a controller. The controller is respectively connected with the series emergency stop module, the emergency downshift module and the optical fiber transmission communication module; the optical fiber transmission communication module is connected with an optical fiber transmission communication module of another emergency operation device. The controller is used for receiving a high-voltage breaker cut-off signal generated by the series emergency stop module and an on-load voltage regulating transformer downshift signal generated by the emergency downshift module which are transmitted from another place, controlling the local high-voltage breaker according to the high-voltage breaker cut-off signal of the other place and controlling the local on-load voltage regulating transformer according to the on-load voltage regulating transformer downshift signal of the other place. The utility model realizes the remote emergency control among multiple rectification houses and avoids the occurrence of safety accidents.

Description

Emergency operation device applied to multi-place rectification room in electrolytic aluminum industry
Technical Field
The utility model relates to the technical field of multi-place rectification post control, in particular to an emergency operation device applied to a multi-place rectification post in the electrolytic aluminum industry.
Background
In most electrolytic aluminum enterprises, in order to improve labor production efficiency, the configuration of personnel is optimized, and all operators abolish on duty of the rectification stations in a plurality of areas are changed to be controlled and managed by an independent rectification station in different places. However, the existing remote control management technology is also limited to data acquisition and monitoring of the multi-place rectification station, once the data is abnormal or the data is abnormal due to the multi-place rectification station, emergency treatment cannot be performed, and only staff can be sent to the site for treatment, so that the problem of great potential safety hazard can be caused for a long time.
Disclosure of utility model
The utility model aims to provide an emergency operation device applied to a multi-place rectification room in the electrolytic aluminum industry, which realizes remote emergency control among the multi-place rectification rooms and avoids safety accidents.
In order to achieve the above object, the present invention provides the following solutions:
An emergency operation device applied to a multi-place rectifying station in the electrolytic aluminum industry is provided with an emergency operation device at each rectifying station; the field device of the rectifying station comprises a high-voltage circuit breaker and an on-load voltage regulating transformer;
The emergency operation device includes: a series of emergency stop modules, an emergency downshift module, an optical fiber transmission communication module and a controller;
The controller is respectively connected with the series emergency stop module, the emergency downshift module and the optical fiber transmission communication module; the optical fiber transmission communication module is connected with an optical fiber transmission communication module of another emergency operation device;
The controller is used for receiving a high-voltage breaker cut-off signal generated by the local series emergency stop module and an on-load voltage regulating transformer downshift signal generated by the local emergency downshift module, and sending the local high-voltage breaker cut-off signal and the local on-load voltage regulating transformer downshift signal to another local optical fiber transmission communication module through the optical fiber transmission communication module;
the controller is also used for receiving a high-voltage breaker cut-off signal and an on-load voltage regulating transformer downshift signal sent by the other place, controlling the local high-voltage breaker according to the high-voltage breaker cut-off signal of the other place and controlling the local on-load voltage regulating transformer according to the on-load voltage regulating transformer downshift signal of the other place.
Optionally, the emergency operation device further comprises: a digital quantity transmission module;
the high-voltage circuit breaker and the on-load voltage regulating transformer are connected with the controller through the digital quantity transmission module.
Optionally, the field device of the rectification station further comprises a current transformer and a voltage transformer;
the emergency operation device further includes: the system comprises an analog quantity transmission module, an information inquiry module and a display screen;
the current transformer and the voltage transformer are connected with the controller through the analog quantity transmission module; the controller is respectively connected with the information inquiry module and the display screen;
The analog quantity transmission module is used for acquiring data information of the current transformer and the voltage transformer and sending the data information to the controller; the display screen is used for displaying the data information in real time; the information inquiry module is used for inquiring data information at different moments.
Optionally, the emergency operation device further comprises: a device housing, a first button, and a second button;
The first button and the second button are respectively arranged on the device shell; the first button, the second button, the display screen and the information inquiry module are arranged on the same side face of the device shell; the first button is connected with the series emergency stop module; the second button is connected with the emergency downshift module; the optical fiber transmission communication module and the controller are both arranged in the device shell;
The first button is used for triggering the series emergency stop module to generate a high-voltage breaker cut-off signal; the second button is used for triggering the emergency downshift module to generate an on-load tap-changing transformer downshift signal.
Optionally, the operation modes of the first button and the second button include: pressing and rotating up;
In a pressing aspect, the first button is used for triggering the series scram module to start generating a high voltage circuit breaker cut-off signal, and the second button is used for triggering the emergency downshift module to start generating an on-load tap-changing transformer downshift signal;
In terms of rotation, the first button is used to trigger the series scram module to stop generating a high voltage circuit breaker trip signal, and the second button is used to trigger the emergency downshift module to stop generating an on-load tap-changing transformer downshift signal.
Optionally, the optical fiber transmission communication module is provided with a multi-optical fiber port and a multi-network port.
Optionally, the local optical fiber transmission communication module is connected with another local optical fiber transmission communication module through an ethernet.
According to the specific embodiment provided by the utility model, the utility model discloses the following technical effects:
According to the utility model, the series emergency stop module and the emergency downshift module are arranged in the emergency operation device arranged in each place of rectification station, so that the cut-off signals of the high-voltage circuit breakers and the downshift signals of the on-load tap-changing transformers of different places of rectification stations can be transmitted, the emergency control among multiple places of rectification stations is realized, and the emergency control can be remotely controlled even under the condition that the local rectification stations are unattended, so that the occurrence of safety accidents is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the drawings that are needed in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a diagram of the connection relationship between modules of an emergency operation device for a multi-place rectification station applied to the electrolytic aluminum industry according to an embodiment of the present utility model;
FIG. 2 is a diagram showing the outline structure of an emergency operation device between multiple rectification houses applied to the electrolytic aluminum industry according to the embodiment of the present utility model;
fig. 3 is a field layout diagram of an emergency operation device applied to a multi-place rectification house in the electrolytic aluminum industry, which is provided by the embodiment of the utility model.
Symbol description:
The device comprises a series of emergency stop modules-1, an emergency downshift module-2, an optical fiber transmission communication module-3, a controller-4, a digital quantity transmission module-5, an analog quantity transmission module-6, an information inquiry module-7, a display screen-8, a device shell-9, a first button-10, a second button-11, a first rectifying station-A and a second rectifying station-B.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model aims to provide an emergency operation device applied to a multi-place rectification room in the electrolytic aluminum industry, which realizes remote emergency control among the multi-place rectification rooms and avoids safety accidents.
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.
FIG. 1 shows the connection of the modules of an emergency operation device between multiple rectification houses for use in the electrolytic aluminum industry. The modules are described in detail below.
Referring to fig. 1, an emergency operation device for a multi-place rectification room applied to an electrolytic aluminum industry, comprising: a series of emergency stop modules 1, an emergency downshift module 2, an optical fiber transmission communication module 3 and a controller 4.
Specifically, the controller 4 is respectively connected with the series emergency stop module 1, the emergency downshift module 2 and the optical fiber transmission communication module 3, and the optical fiber transmission communication module 3 is connected with the optical fiber transmission communication module 3 of another emergency operation device.
The controller 4 is configured to receive a high-voltage breaker cut-off signal generated by the local series emergency stop module 1 and an on-load tap-changer downshift signal generated by the local emergency downshift module 2, and send the local high-voltage breaker cut-off signal and the local on-load tap-changer downshift signal to another optical fiber transmission communication module 3 through the optical fiber transmission communication module 3.
In addition, the controller 4 is further configured to receive a high-voltage breaker cut-off signal and an on-load tap-changer downshift signal sent from another location, control the local high-voltage breaker according to the high-voltage breaker cut-off signal from the other location, and control the local on-load tap-changer according to the on-load tap-changer downshift signal from the other location.
As a preferred embodiment, the optical fiber transmission communication module 3 is provided with a multi-optical fiber port and a multi-network port, and the local optical fiber transmission communication module 3 is connected with another optical fiber transmission communication module 3 through an ethernet.
Further, the emergency operation device further includes: the system comprises a digital quantity transmission module 5, an analog quantity transmission module 6, an information inquiry module 7 and a display screen 8.
The high-voltage circuit breaker and the on-load voltage regulating transformer are connected with the controller 4 through the digital quantity transmission module 5; the current transformer and the voltage transformer are connected with the controller 4 through the analog quantity transmission module 6; the controller 4 is respectively connected with the information inquiry module 7 and the display screen 8.
In one example, the digital quantity transmission module 5 includes an input terminal and an output terminal, and the analog quantity transmission module 6 includes an input terminal and an output terminal.
The analog quantity transmission module 6 is used for acquiring data information of the current transformer and the voltage transformer and sending the data information to the controller 4; the display screen 8 is used for displaying data information in real time; the information inquiry module 7 is used for inquiring the data information at different moments.
In one example, the display screen 8 is capable of displaying the value of the current transformer and the value of the voltage transformer, respectively, while also being capable of presenting the on-off state of the high voltage circuit breaker in the rectifying station field device and the gear number of the on-load tap changer on the display screen 8.
In one example, the information query module 7 is externally connected with a key, and can specifically query the information such as the values of the current transformers, the values of the voltage transformers, the on-off states of the high-voltage circuit breaker, the gear data of the on-load voltage regulating transformer and the like corresponding to different time nodes by inputting numbers through the key, and the queried information is presented on the display screen 8.
Furthermore, in order to facilitate the fixed installation and the operation of the modules in the emergency operation device, a housing of the emergency operation device is specially designed to carry the modules.
Fig. 2 shows an exemplary configuration of an emergency operation device for a multi-place rectification post applied to the electrolytic aluminum industry. This structure is described in detail below.
Referring to fig. 2, the emergency operation device applied to the multi-place rectification room in the electrolytic aluminum industry further comprises: a device housing 9, a first button 10 and a second button 11.
Specifically, the device case 9 is provided with a first button 10 and a second button 11, respectively; the first button 10, the second button 11, the series emergency stop module 1, the emergency downshift module 2, the display screen 8 and the information inquiry module 7 are arranged on the same side of the device housing 9; the first button 10 is connected with the series emergency stop module 1; the second button 11 is connected with the emergency downshift module 2; the digital quantity transmission module 5, the analog quantity transmission module 6, the optical fiber transmission communication module 3 and the controller 4 are all arranged inside the device shell 9.
The first button 10 is used for triggering the series emergency stop module 1 to generate a high-voltage breaker cut-off signal; the second button 11 is used to trigger the emergency downshift module 2 to generate an on-load tap-changer downshift signal.
As a preferred embodiment, the operation modes of the first button 10 and the second button 11 include: pressing and rotating up.
In terms of pressing, the first button 10 is used to trigger the series scram module 1 to start generating the high voltage circuit breaker trip signal, and the second button 11 is used to trigger the emergency downshift module 2 to start generating the on-load tap changer downshift signal.
In terms of rotation, the first button 10 is used to trigger the series scram module 1 to stop generating the high voltage circuit breaker off signal, and the second button 11 is used to trigger the emergency downshift module 2 to stop generating the on-load tap changer downshift signal.
In one example, the button in the lower left corner of fig. 2 is the first button 10, and when the first button 10 is pressed, the high-voltage breaker is triggered to cut off the signal, and the first button 10 can be operated next time after rotating and resetting. The button at the lower right corner of fig. 2 is a second button 11, and after the second button 11 is pressed, the on-load tap changer downshift signal is triggered to generate, and the second button 11 can be rotated and reset to perform the next operation.
Therefore, the emergency operation device applied to the multi-place rectification station in the electrolytic aluminum industry is mainly applied to the electrolytic aluminum industry among a plurality of series, and the plurality of series mainly refer to large-scale electrolytic aluminum smelting enterprises with long distances and composed of a plurality of rectification stations. The device is composed of an internal optical fiber transmission communication module 3, a controller 4, a digital quantity transmission module 5 and an analog quantity transmission module 6, and is composed of a display screen 8, a series of scram modules 1, an information inquiry module 7 and an emergency downshift module 2 on the external structure.
Example 1
The embodiment provides an actual application scenario of an emergency operation device applied to a multi-place rectification station in an electrolytic aluminum industry, which specifically comprises the following steps:
The emergency operation device is suitable for remote emergency operation control among more than 2 rectification houses, and aims to provide a remote emergency operation control device for the unattended rectification houses. As shown in fig. 3, an enterprise has a first rectifying station a and a second rectifying station B, and in order to improve labor productivity, the enterprise optimizes personnel configuration, decides to transfer all the operators on duty abolish at the station B, and all the upper computer remote control, remote measurement and remote signaling devices to the station a, so as to realize "one-to-two" management at the station a. As the position B is unattended, once the position B has sudden faults and the remote control, remote measurement and remote signaling equipment of the original position B which is migrated to the position A also has faults, the first button 10 and the second button 11 in the emergency operation device at the position A are required to be pressed down immediately, the high-voltage circuit breaker cut-off signal generated by the series emergency stop module 1 at the position A is triggered by the first button 10, and the on-load voltage regulating transformer downshift signal generated by the emergency downshift module 2 at the position A is triggered by the second button 11. The controller 4 at the A sends a high-voltage circuit breaker cut-off signal and an on-load voltage regulating transformer shift-down signal to the optical fiber transmission communication module 3 at the B through the optical fiber transmission communication module 3 at the A, the controller 4 at the B completely cuts off the high-voltage circuit breaker at the B according to the received high-voltage circuit breaker cut-off signal, and the shift position of the on-load voltage regulating transformer at the B is reduced to the lowest level according to the received on-load voltage regulating transformer shift-down signal. After the fault at B is completely relieved, the first button 10 and the second button 11 at a are rotated to complete the resetting of the emergency operation device. By arranging independent emergency operation devices at two parts of A, B, the remote emergency control among multiple rectification stations is realized, and the fault loss of equipment is reduced.
In summary, the rectifying station control system is complex, the system redundancy is insufficient, the reliability of emergency operation is not high, and by designing a set of emergency operation device independent of the rectifying station control system, the two main functions of remotely cutting off the high-voltage circuit breaker of the opposite-side rectifying station and remotely controlling the on-load switch down shift of the on-load voltage regulating transformer can be realized under the emergency condition. In addition, the aerial optical cable is adopted for independent optical fiber communication between the two side devices in a long distance, compared with a traditional hard wire connection mode, the mode is quick in signal transmission and high in safety, and meanwhile, in order to ensure the reliability of the emergency operation device, a double-network communication structure is adopted.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to assist in understanding the methods of the present utility model and the core ideas thereof; also, it is within the scope of the present utility model to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the utility model.

Claims (7)

1. An emergency operation device applied to a multi-place rectifying station in the electrolytic aluminum industry is characterized in that each place of rectifying station is provided with an emergency operation device; the field device of the rectifying station comprises a high-voltage circuit breaker and an on-load voltage regulating transformer;
The emergency operation device includes: a series of emergency stop modules, an emergency downshift module, an optical fiber transmission communication module and a controller;
The controller is respectively connected with the series emergency stop module, the emergency downshift module and the optical fiber transmission communication module; the optical fiber transmission communication module is connected with an optical fiber transmission communication module of another emergency operation device;
The controller is used for receiving a high-voltage breaker cut-off signal generated by the local series emergency stop module and an on-load voltage regulating transformer downshift signal generated by the local emergency downshift module, and sending the local high-voltage breaker cut-off signal and the local on-load voltage regulating transformer downshift signal to another local optical fiber transmission communication module through the optical fiber transmission communication module;
the controller is also used for receiving a high-voltage breaker cut-off signal and an on-load voltage regulating transformer downshift signal sent by the other place, controlling the local high-voltage breaker according to the high-voltage breaker cut-off signal of the other place and controlling the local on-load voltage regulating transformer according to the on-load voltage regulating transformer downshift signal of the other place.
2. The emergency operation device for a multi-place rectification post applied to the electrolytic aluminum industry as claimed in claim 1, further comprising: a digital quantity transmission module;
the high-voltage circuit breaker and the on-load voltage regulating transformer are connected with the controller through the digital quantity transmission module.
3. The emergency operation device applied to a multi-place rectification post in the electrolytic aluminum industry according to claim 1, wherein the field device of the rectification post further comprises a current transformer and a voltage transformer;
the emergency operation device further includes: the system comprises an analog quantity transmission module, an information inquiry module and a display screen;
the current transformer and the voltage transformer are connected with the controller through the analog quantity transmission module; the controller is respectively connected with the information inquiry module and the display screen;
The analog quantity transmission module is used for acquiring data information of the current transformer and the voltage transformer and sending the data information to the controller; the display screen is used for displaying the data information in real time; the information inquiry module is used for inquiring data information at different moments.
4. The emergency operation device for a multi-place rectification post applied to the electrolytic aluminum industry as claimed in claim 3, further comprising: a device housing, a first button, and a second button;
The first button and the second button are respectively arranged on the device shell; the first button, the second button, the display screen and the information inquiry module are arranged on the same side face of the device shell; the first button is connected with the series emergency stop module; the second button is connected with the emergency downshift module; the optical fiber transmission communication module and the controller are both arranged in the device shell;
The first button is used for triggering the series emergency stop module to generate a high-voltage breaker cut-off signal; the second button is used for triggering the emergency downshift module to generate an on-load tap-changing transformer downshift signal.
5. The emergency operation device for a multi-place rectification post applied to an electrolytic aluminum industry according to claim 4, wherein the operation modes of the first button and the second button comprise: pressing and rotating up;
In a pressing aspect, the first button is used for triggering the series scram module to start generating a high voltage circuit breaker cut-off signal, and the second button is used for triggering the emergency downshift module to start generating an on-load tap-changing transformer downshift signal;
In terms of rotation, the first button is used to trigger the series scram module to stop generating a high voltage circuit breaker trip signal, and the second button is used to trigger the emergency downshift module to stop generating an on-load tap-changing transformer downshift signal.
6. The emergency operation device applied to the multi-place rectification post in the electrolytic aluminum industry according to claim 1, wherein the optical fiber transmission communication module is provided with a multi-optical fiber port and a multi-network port.
7. The emergency operation device for multi-place rectification post in electrolytic aluminum industry according to claim 6, wherein the local optical fiber transmission communication module is connected with the other local optical fiber transmission communication module through Ethernet.
CN202323116597.XU 2023-11-17 2023-11-17 Emergency operation device applied to multi-place rectification room in electrolytic aluminum industry Active CN221166785U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323116597.XU CN221166785U (en) 2023-11-17 2023-11-17 Emergency operation device applied to multi-place rectification room in electrolytic aluminum industry

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323116597.XU CN221166785U (en) 2023-11-17 2023-11-17 Emergency operation device applied to multi-place rectification room in electrolytic aluminum industry

Publications (1)

Publication Number Publication Date
CN221166785U true CN221166785U (en) 2024-06-18

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