CN221159822U - Angle-adjustable sample fixing rack for diamond wire cutting - Google Patents
Angle-adjustable sample fixing rack for diamond wire cutting Download PDFInfo
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- CN221159822U CN221159822U CN202322960404.2U CN202322960404U CN221159822U CN 221159822 U CN221159822 U CN 221159822U CN 202322960404 U CN202322960404 U CN 202322960404U CN 221159822 U CN221159822 U CN 221159822U
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- tool
- sample
- frock
- transverse rod
- disc
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- 238000005520 cutting process Methods 0.000 title claims abstract description 39
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 20
- 239000010432 diamond Substances 0.000 title claims abstract description 20
- 230000000694 effects Effects 0.000 claims abstract description 12
- 229910001018 Cast iron Inorganic materials 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 239000004831 Hot glue Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
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- Sampling And Sample Adjustment (AREA)
Abstract
The utility model discloses an angle-adjustable sample fixing rack for diamond wire cutting, and relates to the technical field of building material processing. Including U type activity sample platform, U type activity sample platform installs on buddha's warrior attendant wire-electrode cutting host computer, and the fixed frock longitudinal rod that is equipped with two mutual parallels in top of U type activity sample platform is connected with the frock transverse rod between two frock longitudinal rods, and swing joint has a plurality of frock discs on the frock transverse rod, and the frock disc includes back of the body dish and master disc, and the back of the master disc is laminated mutually with the front of back of the body dish, and back of the body dish and master disc pass through first fixed screw connection, and the front of master disc is equipped with the sample dead lever. According to the tool disc, the back disc is detachably connected with the main disc through the first fixing screw, 360-degree rotation of the main disc can be achieved, the effect of randomly adjusting the sample processing angle is achieved, a plurality of samples can be loaded at one time through movably connecting the plurality of tool discs on the tool transverse rod, and the working efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of building material processing, in particular to an angle-adjustable sample fixing rack for diamond wire cutting.
Background
Common inorganic nonmetallic samples, such as ceramic samples, are often cut to size by diamond wire because of the processing difficulties caused by their high hardness. The sample to be processed is usually fixed on a sample tool, and is usually adhered and fixed by using adhesives such as hot melt adhesives, and the sample is removed after the sample is cut. The existing tool is a fixed angle tool, namely, after each time of cutting, the angle of the sample can be adjusted by firstly melting, and then the sample can be cut after being welded to the tool again.
The defects of the prior art are mainly as follows:
1. After each line cutting processing of the existing sample, the hot melt adhesive for fixing the sample needs to be re-melted, the direction of the sample is adjusted, then welding and cutting are carried out, the operation process of fixing the sample by the hot melt adhesive is complex, the operation is inconvenient, more time is consumed, and the processing efficiency of the sample is low.
2. The cutting of vertical skew certain angle can't be realized to current frock, needs to adjust the angle when the butt fusion sample and resolidifies the fixed sample of hot melt adhesive, later cuts again, and the operation is inconvenient enough.
3. The existing wire cutting tool is low in cutting efficiency, only a single sample tool can be installed, and the efficiency is relatively low.
Therefore, there is a need to design a sample holder with an adjustable angle for diamond wire cutting.
Disclosure of utility model
The utility model mainly aims to provide an angle-adjustable sample fixing rack for diamond wire cutting, which aims to solve the problems of complicated sample fixing steps, low cutting efficiency and unadjustable angle in the prior art.
In order to solve the technical problems, the utility model adopts the following technical scheme:
The utility model provides a diamond wire cutting is with angularly adjustable sample fixed bench, includes U type activity sample platform, U type activity sample platform installs on the diamond wire cutting host computer, the fixed frock longitudinal rod that is equipped with two each other parallels in top of U type activity sample platform, two be connected with the frock transverse rod between the frock longitudinal rod, swing joint has a plurality of frock dishes on the frock transverse rod, the frock dish includes back dish and master disc, the back of the master disc with the front of back of the body dish is laminated mutually, the back of the body dish with the master disc can dismantle through first set screw and be connected, the front of master disc is equipped with the sample dead lever.
Further, the tooling disc further comprises two cantilevers, the end parts of the two cantilevers are symmetrically welded on the back surface of the back disc relative to the center of the back disc, and the side parts of the two cantilevers are connected with the tooling transverse rod through second fixing screws.
Further, the fixture transverse rod is provided with a plurality of threaded through holes matched with the second fixing screws, the two cantilevers are respectively provided with a plurality of first through holes for the second fixing screws to pass through, and the distance between the first through holes corresponding to the upper level of the two cantilevers is equal to the distance between the two adjacent threaded through holes on the fixture transverse rod.
Furthermore, the side surfaces of the two cantilevers, which are connected with the tooling transverse rods, are provided with mounting steps, and the through holes are positioned on the mounting steps.
Further, the ends of the two sample fixing rods are symmetrically welded on the front face of the main disc with respect to the center of the main disc, first threaded holes are formed in the side portions of the two sample fixing rods, and sample fixing screws are installed on the first threaded holes.
Further, two terminal surfaces laminating of frock transverse rod are in two between the frock longitudinal rod, the frock transverse rod with frock longitudinal rod passes through knob screwed connection, open at the both ends of frock transverse rod has the second screw hole, two have the horizontal second through-hole that corresponds of multiunit on the frock longitudinal rod, the knob screw pass the second through-hole and with second screw hole threaded connection.
Furthermore, the tool longitudinal rod, the tool transverse rod, the cantilever, the back plate, the main plate and the sample fixing rod are all made of cast iron or stainless steel.
Compared with the prior art, the utility model has the following beneficial effects:
The back plate and the main plate are detachably connected through the first fixing screw, so that 360-degree rotation of the main plate can be realized, the effect of randomly adjusting the sample processing angle is achieved, and the working efficiency is improved;
A plurality of tool discs are movably connected to the tool transverse rod, so that a plurality of samples can be loaded at one time, and the working efficiency is further improved;
The sample fixing rods are arranged on the main disc, and then the sample fixing screws on the sample fixing rods are used for fixing and fixing the samples placed at the centers of the two fixing rods, so that the operation is simple and convenient, the procedure of hot melt adhesive is omitted, the sample preparation time is greatly shortened, and meanwhile, the sample processing flexibility and the sample processing efficiency are improved;
the second through hole arranged on the tool longitudinal rod and the second threaded holes formed in the two ends of the tool transverse rod are connected through knob screws, so that the purpose of adjusting the height of the tool transverse rod up and down is achieved, and the tool disc can adapt to linear cutting of samples with different heights;
The knob screw connected between the tool transverse rod and the tool longitudinal rod is unscrewed, the tool transverse rod is rotated by a certain angle, the surface of the tool transverse rod, which is provided with the threaded through hole, forms a certain angle with the horizontal plane, so that a sample can deviate from the longitudinal direction by a certain angle, then cutting is performed, and the flexibility of linear cutting processing is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a top view of the overall structure of the present utility model.
FIG. 3 is a schematic view of the tooling plate structure of the present utility model.
Fig. 4 is an exploded view of the tooling plate of the present utility model.
The device comprises a main machine for cutting through a diamond wire, a movable sample platform 2U-shaped, a tool longitudinal rod 3, a tool transverse rod 4, a knob screw 5, a tool disc 6, a cantilever 7, a back disc 8, a main disc 9, a first fixing screw 10 and a sample fixing rod 11.
Detailed Description
The technical scheme of the utility model is further described below through the attached drawings and the embodiments.
Referring to fig. 1 to 4, the utility model provides an angle-adjustable sample fixing bench for diamond wire cutting, which comprises a U-shaped movable sample platform 2, wherein the U-shaped movable sample platform 2 is installed on a diamond wire cutting host 1, two mutually parallel tool longitudinal rods 3 are fixedly arranged at the top of the U-shaped movable sample platform 2, a tool transverse rod 4 is connected between the two tool longitudinal rods 3, a plurality of tool trays 6 are movably connected to the tool transverse rod 4, the tool trays 6 comprise a back tray 8 and a main tray 9, the back surface of the main tray 9 is attached to the front surface of the back tray 8, the back tray 8 and the main tray 9 are detachably connected through a first fixing screw 10, and the front surface of the main tray 9 is provided with a sample fixing rod 11.
In the embodiment, a through hole is formed in the center of the back plate 8, a threaded hole is formed in the center of the main plate 9, a first fixing screw 10 penetrates through the through hole in the back plate 8 and is connected with the threaded hole in the main plate 9, the tool plate 6 adopts a design that the back plate 8 is separated from the main plate 9, the rotation of the main plate 9360 degrees can be realized by adjusting the first fixing screw 10, the effect of randomly adjusting the sample processing angle is achieved, and the working efficiency is improved; through 2-3 frock discs 6 of swing joint on frock transverse rod 4, can load a plurality of samples once, further improved work efficiency.
Preferably, the tooling disc 6 further comprises two cantilevers 7, the ends of the two cantilevers 7 are symmetrically welded on the back surface of the back disc 8 with respect to the center of the back disc 8, and the side parts of the two cantilevers 7 are connected with the tooling transverse rod 4 through second fixing screws.
In this embodiment, the tooling transverse rod 4 is provided with a plurality of threaded through holes matched with the second fixing screws, the two cantilevers 7 are provided with a plurality of first through holes for the second fixing screws to pass through, and the distance between the first through holes corresponding to the horizontal positions on the two cantilevers 7 is equal to the distance between the two adjacent threaded through holes on the tooling transverse rod 4.
In this embodiment, the side surfaces of the two cantilevers 7 connected with the tooling transverse rod 4 are provided with mounting steps, and the through holes are positioned on the mounting steps.
Preferably, the ends of the two sample fixing rods 11 are symmetrically welded on the front surface of the main disc 9 with respect to the center of the main disc 9, the side parts of the two sample fixing rods 11 are respectively provided with a first threaded hole, and the first threaded holes are provided with sample fixing screws.
In this embodiment, fix tightly through two sample set screws to placing the sample at two dead lever centers, easy operation is convenient, has saved the process of hot melt adhesive, has shortened sample preparation time greatly, has also improved sample processing flexibility and machining efficiency simultaneously.
Preferably, two end faces of the tool transverse rod 4 are attached between the two tool longitudinal rods 3, the tool transverse rod 4 is connected with the tool longitudinal rods 3 through knob screws 5, second threaded holes are formed in two ends of the tool transverse rod 4, a plurality of groups of second through holes corresponding to the levels are formed in the tool longitudinal rods 3, and the knob screws 5 penetrate through the second through holes and are in threaded connection with the second threaded holes.
In the embodiment, the second through holes formed in the tool longitudinal rod 3 and the second threaded holes formed in the two ends of the tool transverse rod 4 are connected through knob screws 5, and the tool transverse rod 4 is connected to the second through holes with different heights on the tool longitudinal rod 3, so that the purpose of adjusting the height of the tool transverse rod 4 up and down is achieved, and the tool disc 6 can adapt to linear cutting of samples with different heights; the knob screw connected between the tool transverse rod and the tool longitudinal rod is unscrewed, the tool transverse rod is rotated by a certain angle, the surface provided with the threaded through hole forms a certain angle with the horizontal plane, and the knob screw is screwed again, so that a sample can deviate from the longitudinal direction by a certain angle, and then cutting is performed, and the flexibility of linear cutting processing is improved
In this embodiment, the tool longitudinal rod 3, the tool transverse rod 4, the cantilever 7, the back plate 8, the main plate 9 and the sample fixing rod 11 are made of cast iron or stainless steel, and each end face of the tool longitudinal rod 3, each end face of the tool transverse rod 4, the mounting step of the cantilever 7, the front face of the back plate 8 and the back face of the main plate 9 are all required to be processed smoothly.
Working principle: after a sample to be processed is fixed on the front surface of a main disc 9 on a tool disc 6, the tool disc is arranged on a tool transverse rod 4 and cutting is started; after cutting is completed, the first fixing screw 10 is unscrewed, the main disc 9 is rotated to a proper angle, then the first fixing screw 10 is screwed down, and cutting is performed subsequently, so that cutting at any angle on the surface of the main disc 9 can be realized. The knob screw 5 is unscrewed, the tool transverse rod 4 is adjusted to a required angle, then the knob screw 5 is fastened, the sample can be cut at a certain angle away from the vertical and longitudinal directions, and the flexibility of sample cutting is improved. After cutting, the fastening screw on the sample fixing rod 11 is unscrewed, so that the sample can be detached, a new sample can be installed, and the whole process can be completed within 5 minutes, so that compared with the prior method (the time exceeds 1 hour) of welding and fixing the sample by using hot melt adhesive, the sample preparation time is greatly shortened.
The foregoing description is only a preferred embodiment of the present utility model, and is not intended to limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present utility model still fall within the scope of the technical solutions of the present utility model.
Claims (7)
1. The utility model provides a diamond wire cutting is with angularly adjustable sample fixed rack, its characterized in that, including U type activity sample platform, U type activity sample platform installs on the diamond wire cutting host computer, the fixed frock longitudinal rod that is equipped with two each other parallels in top of U type activity sample platform, two be connected with the frock transverse rod between the frock longitudinal rod, swing joint has a plurality of frock dishes on the frock transverse rod, the frock dish includes back dish and master disc, the back of the master disc with the front of back dish is laminated mutually, the back dish with the master disc can dismantle through first set screw and connect, the front of master disc is equipped with the sample dead lever.
2. The adjustable angle sample fixing rack for diamond wire cutting according to claim 1, wherein the tool tray further comprises two cantilevers, the ends of the two cantilevers are symmetrically welded on the back surface of the back tray with respect to the center of the back tray, and the side parts of the two cantilevers are connected with the tool transverse rod through second fixing screws.
3. The sample fixing rack with adjustable angle for diamond wire cutting according to claim 2, wherein a plurality of threaded through holes matched with the second fixing screws are formed in the tool transverse rod, a plurality of first through holes for the second fixing screws to pass through are formed in two cantilever arms, and the distance between the first through holes corresponding to the upper level of the two cantilever arms is equal to the distance between two adjacent threaded through holes in the tool transverse rod.
4. An angularly adjustable sample holder for wire cutting of diamond wire according to claim 3 wherein the side of each of said arms connected to said transverse bar of said tool has mounting steps and said through holes are located in said mounting steps.
5. The sample fixing rack with adjustable angles for diamond wire cutting according to claim 1 or 2, wherein the end parts of the two sample fixing rods are symmetrically welded on the front surface of the main disc with respect to the center of the main disc, the side parts of the two sample fixing rods are provided with first threaded holes, and sample fixing screws are arranged on the first threaded holes.
6. The sample fixing rack with adjustable angles for diamond wire cutting according to claim 1 or 2, wherein two end faces of the tool transverse rod are attached between two tool longitudinal rods, the tool transverse rod and the tool longitudinal rods are connected through knob screws, second threaded holes are formed in two ends of the tool transverse rod, a plurality of groups of second through holes corresponding to levels are formed in the two tool longitudinal rods, and the knob screws penetrate through the second through holes and are in threaded connection with the second threaded holes.
7. The sample fixing rack with adjustable angles for diamond wire cutting according to claim 1 or 2, wherein the tool longitudinal rod, the tool transverse rod, the cantilever, the back plate, the main plate and the sample fixing rod are made of cast iron or stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322960404.2U CN221159822U (en) | 2023-11-02 | 2023-11-02 | Angle-adjustable sample fixing rack for diamond wire cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322960404.2U CN221159822U (en) | 2023-11-02 | 2023-11-02 | Angle-adjustable sample fixing rack for diamond wire cutting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221159822U true CN221159822U (en) | 2024-06-18 |
Family
ID=91444378
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322960404.2U Active CN221159822U (en) | 2023-11-02 | 2023-11-02 | Angle-adjustable sample fixing rack for diamond wire cutting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221159822U (en) |
-
2023
- 2023-11-02 CN CN202322960404.2U patent/CN221159822U/en active Active
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