CN221159251U

CN221159251U - A cutting board plug wire all-in-one for LED ball bubble

Info

Publication number: CN221159251U
Application number: CN202323191321.8U
Authority: CN
Inventors: 梁永进
Original assignee: Guangdong Yisheng Technology Co ltd
Current assignee: Guangdong Yisheng Technology Co ltd
Priority date: 2023-11-24
Filing date: 2023-11-24
Publication date: 2024-06-18
Anticipated expiration: 2033-11-24

Abstract

The utility model discloses a cutting board and wire inserting integrated machine for LED bulb, which comprises a machine table, a lamp cup assembling turntable rotatably arranged at the top of the machine table, and a lamp board separating and feeding mechanism, a first wire stripping and wire inserting mechanism, a second wire stripping and wire inserting mechanism, a cup body feeding mechanism, a lamp cup stamping mechanism and a wire bending and pressing mechanism which are arranged around the lamp cup assembling turntable along the rotating direction of the lamp cup assembling turntable; the lamp cup assembling turntable is correspondingly provided with a lamp panel feeding station, a first wire inserting station, a second wire inserting station, a cup body feeding station, a lamp cup stamping station and a wire bending and pressing station; the lamp cup components are assembled on the rotary lamp cup assembly turntable at corresponding stations through the mechanisms, so that the stock of products including wires such as zero wires and fire wires and semi-finished products of the lamp cups can be reduced, the labor cost can be saved, and the production efficiency is good.

Description

A cutting board plug wire all-in-one for LED ball bubble

Technical Field

The utility model relates to the technical field of LED lamp cup equipment, in particular to a cutting board and wire inserting integrated machine for LED bulb.

Background

The LED bulb lamp has the advantages of green energy conservation, long service life, environment friendliness, soft light, eye protection and the like.

The LED bulb lamp is divided into a lamp cup, a lamp cap and a lamp shade. The lamp cup is assembled by cup, lamp plate, zero line and live wire that contains LED module and electronic component. The lamp holder clamps at the top of lamp cup, and the middle part of lamp holder switches on with the live wire, and the periphery of lamp holder switches on with the zero line to for electronic component and the LED module input power in the lamp plate, make the LED module luminous.

The lamp cup assembly process in the prior art is characterized in that wire rod processing, lamp panel plug wire, lamp cup body and lamp panel clamping are divided into lamp cups, lamp cup stamping and zero line bending are divided into a plurality of production lines for processing or assembling, the labor cost is high, the production efficiency is low, and more lamp cup semi-finished products are stored in products.

Disclosure of utility model

Aiming at the defects, the utility model aims to provide a cutting board and wire inserting integrated machine for an LED bulb, which can finish the processing of the split board and the wire of a multi-connected lamp cup on one machine and can finish the lamp cup assembly work comprising the feeding of the lamp board, the wire inserting and the clamping and pressing of a cup body, thereby effectively solving the problems.

To achieve the purpose, the utility model adopts the following technical scheme:

A cutting board and wire inserting integrated machine for LED bulb comprises a machine table, a lamp cup assembly rotary table rotatably arranged at the top of the machine table, and a lamp board separating and feeding mechanism, a first wire stripping and wire inserting mechanism, a second wire stripping and wire inserting mechanism, a cup body feeding mechanism, a lamp cup stamping mechanism and a wire bending and pressing mechanism which are arranged around the lamp cup assembly rotary table along the rotation direction of the lamp cup assembly rotary table;

the lamp cup assembling turntable is correspondingly provided with a lamp panel feeding station, a first wire inserting station, a second wire inserting station, a cup body feeding station, a lamp cup stamping station and a wire bending and pressing station;

The lamp panel separating and feeding mechanism is used for dividing the multi-connected lamp panels into a plurality of single lamp panels, overturning the single lamp panels by 180 degrees and then placing the single lamp panels in the lamp panel feeding station;

The first wire stripping plug wire mechanism or the second wire stripping plug wire mechanism is respectively used for cutting off insulation sheaths at two ends of wires, and vertically inserting the wires with the insulation sheaths cut off into corresponding plug wire holes of a lamp panel positioned at a first plug wire station or a second plug wire station;

The cup body feeding mechanism is used for covering the periphery of a lamp panel positioned at a cup body feeding station with a cup body, and the upper ends of the two wires are exposed out of a lamp cap clamping hole at the top of the cup body;

The lamp cup stamping mechanism is used for tightly pressing a cup body positioned at a lamp cup stamping station with the lamp plate and enabling the lamp plate to be clamped in a lamp plate clamping groove on the inner wall of the cup body;

The wire bending and pressing mechanism is used for separating two upper ends of two wires exposed out of the top of the cup body, and then bending and pressing the upper end of one wire into the zero wire clamping groove.

The technical scheme of the utility model has the beneficial effects that: a cutting board plug wire all-in-one for LED ball bubble is equipped with lamp plate material loading station, first plug wire station, second plug wire station, cup material loading station, lamp cup punching press station and curved line ball station on the rotatory lamp cup equipment carousel, not only can accomplish the processing of dividing board and wire rod of multiple lamp cup on a board, can also accomplish the lamp cup equipment work including lamp plate material loading, plug wire and cup card pressure, both can reduce the work in process stock, can practice thrift the cost of labor again, still has good production efficiency.

Drawings

Fig. 1 is a top view of the integrated board and wire cutting machine for LED bulb according to the present utility model;

fig. 2 is an axial view of the integrated board and wire cutting machine for LED bulb according to the present utility model;

FIG. 3 is a schematic view of a lamp cup carrier of the present utility model;

FIG. 4 is a cross-sectional view of the telescopic limit assembly in the lamp cup carrier of the present utility model;

FIG. 5 is a schematic view of the structure of the sliding sleeve in the lamp cup carrier of the present utility model;

FIG. 6 is a schematic view of a cup positioning device according to the present utility model;

FIG. 7 is a schematic view of a cup gripping device according to the present utility model;

FIG. 8 is a schematic diagram of an assembly structure of a cup feeding mechanism of the present utility model;

FIG. 9 is a schematic diagram of a lamp panel separating and feeding mechanism of the present utility model;

FIG. 10 is a schematic view of the structure of the buffer device and the first pusher device of the present utility model;

FIG. 11 is a schematic view of the structure of the first cutting plate apparatus of the present utility model;

FIG. 12 is a schematic view of the structure of the first pick-and-place device of the present utility model;

FIG. 13 is a schematic view of the structure of the lane assembly and the second pusher plate apparatus of the present utility model;

FIG. 14 is an enlarged view of area A of FIG. 13;

FIG. 15 is a schematic view of the structure of a second cutting plate apparatus of the present utility model;

FIG. 16 is a schematic view of the structure of the second pick-and-place device of the present utility model;

Wherein: a machine 1; a lamp cup assembling turntable 2; a lamp panel separating and feeding mechanism 3; a first wire stripping and plugging mechanism 4; a second wire stripping and plugging mechanism 5; a cup body feeding mechanism 6; a lamp cup stamping mechanism 7; a wire bending and pressing mechanism 8; a lamp cup discharging mechanism 9; a lamp cup carrier 10; a control module 11; a lamp panel feeding station 21; a first wire insertion station 22; a second wire insertion station 23; a cup loading station 24; a lamp cup stamping station 25; a wire bending and pressing station 26; a lamp cup discharge station 27; a pillar 101; a lamp panel carrier plate 102; a sliding sleeve 103; a support 104; a telescopic limit assembly 105; a post alignment pin 1011; a magnet 1012; a terminal positioning groove 1021; a post positioning hole 1022; a lamp cup positioning groove 31; a catching groove 1032; a void-avoidance gap 1033; a guide rod through hole 1041; a stop collar 1051; a guide bar 1052; a guide spring 1053; guide rod fixing screw 1054; counterbore 1055; a silicone ring 1056; a cup conveying line 61; a cup positioning device 62; a cup gripping device 63; a cup picking station 611; a mounting frame 620; a cup rotating seat 621; a support shaft 622; a rotation motor 623; positioning sensor 624; a swivel base drive belt 625; a second mount 630; a first cup jaw 631; a second cup jaw 632; a clip 633; a compression bar 634; a platen 635; a second lateral cylinder 636; a longitudinal cylinder 637; a first transverse hanger plate 638; longitudinal hanging plate 639; a second transverse hanging plate 6310; a second connection plate 6311; a first connection plate 6312; a first transverse cylinder 6313; an annular seat 6211; jaw piece 6321; a first clip tab 6331; a second clip tab 6332; a buffer unit 32; a first pusher device 33; a first cutting device 34; a first feeding and taking device 35; a lane assembly 36; a second pusher means 37; a second cutting device 38; a second feeding and taking device 39; an adjustment assembly 321; an adjustment mounting plate 3211; a reversible threaded rod 3212; a connection base plate 3213; a first rail pair 3214; a cache component 322; an upstanding plate 3221; a pallet 3222; a first transverse straight line module 331; a first longitudinal telescopic cylinder 332; a fixing plate 333; a push plate 334; a first frame 341; a receiving station 342; a baffle 3421; a guide table 343; a second longitudinal expansion cylinder 344; a first cutter 345; a second rail pair 346; a second frame 351; a second transverse straight line module 352; a third longitudinal telescoping cylinder 353; a first suction cup set 354; a base 361; a material rack 362; a guide slot 363; a drive assembly 371; a second timing belt 3711; a fixing base 3712; a third rail pair 3713; a pushing assembly 372; a fourth longitudinal telescoping cylinder 3721; a fixing block 3722; a moving block 3723; push block 3724; a second suction cup set 3725; a third chassis 381; a fifth longitudinal expansion cylinder 382; a receiving frame 383; a second cutter 384; a fourth rail pair 385; a guide block 386; a fourth frame 391; a sixth longitudinal telescopic cylinder 3911; a rotary cylinder 3912; a third connecting plate 3913; terminal jaw 3914; a fifth frame 392; a third transverse straight line module 3921; a longitudinal linear module 3922; third suction cup set 3923.

Detailed Description

The technical scheme of the utility model is further described below with reference to fig. 1-16 and through specific embodiments.

The drawings are for illustrative purposes only and are not to be construed as limiting the present patent; for the purpose of better illustrating the embodiments, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, so to speak, the two elements are communicated internally. It will be understood by those of ordinary skill in the art that the terms described above are in the specific sense of the present utility model.

The cutting board and wire inserting integrated machine for the LED bulb comprises a machine table 1, a lamp cup assembling rotary table 2 rotatably arranged at the top of the machine table 1, and a lamp board dividing and feeding mechanism 3, a first wire stripping and wire inserting mechanism 4, a second wire stripping and inserting mechanism 5, a cup feeding mechanism 6, a lamp cup stamping mechanism 7 and a wire bending and pressing mechanism 8 which are arranged around the lamp cup assembling rotary table 2 along the rotating direction of the lamp cup assembling rotary table 2;

The lamp cup assembling turntable 2 is correspondingly provided with a lamp panel feeding station 21, a first wire inserting station 22, a second wire inserting station 23, a cup body feeding station 24, a lamp cup stamping station 25 and a wire bending and pressing station 26;

The lamp panel separating and feeding mechanism 3 is used for cutting the multi-connected lamp panels into a plurality of single lamp panels, overturning the single lamp panels by 180 degrees and then placing the single lamp panels in the lamp panel feeding station 21;

The first wire stripping plug wire mechanism 4 or the second wire stripping plug wire mechanism 5 is respectively used for cutting off insulation sheaths at two ends of wires, and vertically inserting the wires with the insulation sheaths cut off into corresponding plug wire holes of a lamp panel positioned at the first plug wire station 22 or the second plug wire station 23;

The cup body feeding mechanism 6 is used for covering the periphery of a lamp panel positioned at the cup body feeding station 24 with a cup body, and the upper ends of the two wires are exposed out of a lamp cap clamping hole at the top of the cup body;

The lamp cup stamping mechanism 7 is used for tightly pressing a cup body and a lamp panel at the lamp cup stamping station 25 and clamping the lamp panel in a lamp panel clamping groove on the inner wall of the cup body;

The wire bending and pressing mechanism 8 is used for separating two upper ends of two wires exposed out of the top of the cup body, and then bending and pressing the upper end of one wire into the zero wire clamping groove.

As shown in fig. 1 and 2, the cutting board and wire inserting integrated machine for LED bulb according to the present utility model is provided with a lamp panel feeding station 21, a first wire inserting station 22, a second wire inserting station 23, a cup feeding station 24, a lamp cup stamping station 25 and a wire bending and pressing station 26 which are sequentially arranged on a rotating lamp cup assembling turntable 2, and the lamp cup parts are assembled by the lamp panel separating and feeding mechanism 3, the first wire stripping and pressing mechanism 4, the second wire stripping and pressing mechanism 5, the cup feeding mechanism 6, the lamp cup stamping mechanism 7 and the wire bending and pressing mechanism 8 at the corresponding stations, including the wire stripping and wire inserting of the wire rod of a single lamp panel, the wire stripping and pressing of a zero wire or a fire wire, the cover of the cup above the lamp panel, the stamping of the cup body and the clamped lamp panel, and the wire bending and pressing of the zero wire, and compared with the method of dividing and assembling into a plurality of production lines in the prior art, the stock can be reduced, the labor cost can be saved, and the production efficiency can be improved.

After being cut into a plurality of single lamp plate by the multiple lamp plate, electronic components all is located the top surface of single lamp plate, and the wiring hole is located the bottom surface of wiring terminal, so that need place lamp plate material loading station 21 again after turning over 180 with single lamp plate, just can insert the wire rod at the corresponding wiring hole of the lamp plate that is located first wiring station 22 or second wiring station 23.

The first wire stripping plug wire mechanism 4 and the second wire stripping plug wire mechanism 5 have the same structure, and the specific structure is shown in China patent application with the application number 202322635124.4.

The specific structure of the wire bending and pressing mechanism 8 is shown in the chinese utility model application number 202322631609.6.

Further, the lamp cup discharging device also comprises a lamp cup discharging mechanism 9;

A lamp cup discharging station 27 is arranged at the downstream of the curved line pressing station 26; the lamp cup discharging mechanism 9 is used for outputting the lamp cups positioned at the lamp cup discharging station 27 outwards;

The lamp cup carrier 10 is arranged at the lamp panel feeding station 21, the first wire inserting station 22, the second wire inserting station 23, the cup body feeding station 24, the lamp cup stamping station 25, the wire bending and pressing station 26 and the lamp cup discharging station 27;

The lamp cup carrier 10 comprises a support column 101, wherein the top end of the support column 101 is connected with a lamp board carrier plate 102, and a terminal positioning groove 1021 is formed in the upper surface of the lamp board carrier plate 102;

The periphery of the lamp panel carrying seat board 102 is movably sleeved with a sliding sleeve 103, the upper surface of the sliding sleeve 103 is provided with a cup body positioning groove 1031, and the cup body positioning groove 1031 is communicated with the inner ring of the sliding sleeve 103;

The bottom of pillar 101 is connected with support 104, sliding sleeve 103 with be connected with flexible spacing subassembly 105 between the support 104.

As shown in fig. 1 and 2, the assembled lamp cup can be output to a lamp cap assembly line through a lamp cup discharging mechanism 9 so as to clamp the lamp cap at the top of the lamp cup.

As shown in fig. 3-5, the lamp cup carrier 10 is fixed at each station of the machine 1, then the lamp panel is mounted on the upper surface of the lamp panel carrier board 102 in a manner that a terminal positioning slot 1021 arranged on the lamp cup carrier 10 is connected with a wire plug terminal arranged on the lamp panel, the wire plug terminal of the lamp panel positioned on the lamp panel carrier board 102 is provided with two wire plug holes, the wire plug holes stopped at any station are all positioned at the same corresponding position as the center point of the lamp panel carrier board 102, and two wires can be respectively inserted into the corresponding wire plug holes by the first wire stripping wire plug mechanism 4 and the second wire stripping wire plug mechanism 5 at the upstream of the cup feeding station 24, so that the insertion of a zero wire and a live wire is completed; then, the cup body is inserted into the cup body positioning groove 1031 of the sliding sleeve 103 through the cup body feeding mechanism 6 at the cup body feeding station 24, then the cup body is pressed through the lamp cup stamping mechanism 7 at the lamp cup stamping station 25, and the sliding sleeve 103 is driven to move downwards, so that the telescopic limiting assembly 105 is compressed, and the lamp panel is clamped into the clamping groove of the fixed lamp panel in the cup body and cannot be inclined due to the fact that the stroke of the telescopic limiting assembly 105 is fixed.

Further, the telescopic limiting assembly 105 includes a limiting ring 1051, the limiting ring 1051 is slidably sleeved on the outer side of the stand 101, and the bottom end of the limiting ring 1051 is connected with a plurality of guide rods 1052;

The upper surface of the support 104 is provided with a plurality of guide rod through holes 1041, the guide rod 1052 is slidably arranged through the guide rod through holes 1041, a guide spring 1053 is sleeved on the outer side of the guide rod 1052, and the guide spring 1053 is connected between the limiting ring 1051 and the support 104;

The top end of the guide rod 1052 is provided with a guide rod fixing screw 1054, the upper surface of the limiting ring 1051 is provided with a countersunk hole 1055, the guide rod fixing screw 1054 is inserted into the countersunk hole 1055, and the guide rod fixing screw 1054 is locked in the countersunk hole 1055 through a nut;

The side sections of the guide rod through hole 1041 and the guide rod 1052 are inverted T-shaped;

The lower surface of the sliding sleeve 103 is provided with a clamping groove 1032, the clamping groove 1032 is communicated with the inner ring of the sliding sleeve 103, and the limiting ring 1051 is clamped in the clamping groove 1032;

A silica gel ring 1056 is arranged between the outer side wall of the limiting ring 1051 and the inner side wall of the clamping groove 1032, and the silica gel ring 1056 is detachably installed on the limiting ring 1051;

Two pillar positioning holes 1022 are formed in the upper surface of the lamp panel carrier plate 102, two pillar positioning pins 1011 are arranged at the top ends of the pillars 101, and the pillar positioning pins 1011 are slidably mounted in the pillar positioning holes 1022;

The top of the pillar 101 is provided with a magnet mounting groove, a magnet 1012 is fixedly mounted in the magnet mounting groove, and the magnet 1012 is magnetically connected with the lamp board carrying seat board 102.

As shown in fig. 4, when the carrier is fixed at each assembly station, the downward movement travel of the guide rod 1052 is limited, and then the cup body is pressed by the cup pressing mechanism 7 at the cup pressing station 25, so that the limiting ring 1051 moves downward and presses the guide spring 1053 to complete the assembly of the cup body and the lamp panel, after the assembly is completed, the cup body is not pressed any more, and the guide spring 1053 returns to its original state, so that the limiting ring 1051 is driven to move upward to return.

As shown in fig. 4-5, the guide rod fixing screw 1054 is locked in the counter bore 1055 by a nut, so that the guide rod 1052 and the limiting ring 1051 can be conveniently assembled and disassembled, and the sliding sleeve 103 and the limiting ring 1051 can be conveniently assembled and disassembled by the limiting ring 1051 and the clamping groove 1032, so that the lamp cup carrier 10 is conveniently assembled.

By providing both the guide rod through hole 1041 and the guide rod 1052 in the inverted T shape, the movement stroke of the guide rod 1052 in the guide rod through hole 1041 can be limited, and the movement stroke of the cup can be limited.

Through the silica gel circle 1056 that sets up, can increase the frictional force between spacing ring 1051 and the sliding sleeve 103 to make and be connected between sliding sleeve 103 and the spacing ring 1051 more stable, and make things convenient for sliding sleeve 103 and spacing ring 1051 dismouting.

By means of the matched and spliced mode of the two support column positioning pins 1011 and the support column positioning holes 1022, connection and positioning of the lamp panel base plate 102 and the support column 101 can be facilitated, and the fact that the lamp panel base plate 102 is collinear with the circle center of the support 104 is guaranteed.

The magnet 1012 is magnetically connected with the lamp board seat board 102, so that the stability of connection between the lamp board seat board 102 and the support column 101 can be improved, and the lamp board seat board 102 and the support column 101 can be conveniently disassembled.

Specifically, the cup feeding mechanism 6 includes a cup conveying belt 61, a cup positioning device 62 and a cup clamping device 63;

The cup conveyor 61 is disposed near the cup feeding station 24, and the cup positioning device 62 and the cup clamping device 63 are disposed between the cup taking station 611 and the cup feeding station 24;

The cup positioning device 62 comprises a first mounting frame 620, a cup rotating seat 621, a supporting shaft 622, a positioning sensor 624 and a rotating motor 623; the cup gripping device 63 includes a second mounting frame 630, a first cup gripping jaw 631, and a second cup gripping jaw 632;

The first mounting frame 620 and the second mounting frame 630 are adjacent to each other; the upright support shaft 622 and the rotation motor 623 are respectively mounted to the first mounting frame 620; the cup rotating seat 621 is rotatably sleeved on the supporting shaft 622; the output end of the rotating motor 623 is in transmission connection with the outer peripheral surface of the cup rotating seat 621 through a transmission component;

The upper end of the support shaft 622 protrudes from the top surface of the cup rotating seat 621; the positioning sensor 624 is mounted on the top of the support shaft 622, and the sensing end of the positioning sensor 624 protrudes out of the top surface of the support shaft 622; the positioning sensor 624 is in signal connection with the rotation motor 623;

The first cup clamp 631 and the second cup clamp 632 are respectively mounted to the second mounting frame 630; the first cup clamping jaw 631 is used for clamping a cup body positioned at the cup taking station 611 and placing the cup body on the cup rotating seat 621; the cup rotating seat 621 is used for driving the cup to rotate; the induction end is used for identifying the appointed position of the rotating cup body; the second cup gripping jaw 632 is used to grip the positioned cup and then place the positioned cup in the cup loading station 24.

Fig. 6 to 8 are schematic structural views of the cup feeding mechanism 6 of the present utility model. The front end of the cup conveyor 61 is provided with a cup picking station 611; a lamp panel is placed on the top surface of the lamp cup carrier seat 10 at the cup body feeding station 24, and two upright power wires which are zero wires and fire wires are inserted into a plug wire terminal in the middle of the lamp panel.

It should be noted that, the top of the cup body is provided with a zero line clamping groove, the zero line clamping groove is used for accommodating the bent upper end of the zero line at the bending line pressing station 26, the top of the inner wall of the cup body is provided with a part which corresponds to the zero line clamping groove and is identified by the positioning sensor 624, for example, a reinforcing rib, a bump or a through hole protruding to the inner cavity of the cup body, and the parts which can be identified by the positioning sensor 624 are the designated parts; when the orientation of the portion corresponding to the zero line locking groove is positioned, the orientation of the zero line locking groove is also positioned, and therefore, the orientation of the zero line locking groove can be determined by adjusting the position of the sensing end of the positioning sensor 624 with respect to the center point of the cup rotating seat 21.

The zero line clamping groove in the actually produced cup body can be a single concave groove or a plurality of adjacent concave grooves, namely, an area or a part in any form for accommodating and fixing the zero line.

According to the cup feeding mechanism 6 disclosed by the utility model, after the first cup clamping jaw 631 clamps the cup to be positioned on the cup rotating seat 621, the rotating motor 623 drives the cup rotating seat 621 to rotate along the supporting shaft 622, the positioning sensor 624 identifies the appointed part of the rotated cup, when the appointed part passes over the sensing end of the positioning sensor 624, the positioning sensor 624 is triggered, the triggered positioning sensor 624 sends a stop signal to the rotating motor 623, the rotating motor 623 stops, so that the direction of the cup positioned above the cup rotating seat 621 is positioned, then the second cup clamping jaw 632 clamps the positioned cup, and then the positioned cup is placed on the cup feeding station 24, so that the cup feeding operation in front of the second cup clamping jaw 632 is circularly operated, namely, the cup placed on the cup feeding station 24 passing through the second cup clamping jaw 632 is positioned; the wire bending and pressing station 26 positioned at the downstream of the cup body feeding station 24 can accurately bend the zero wire into the corresponding zero wire clamping groove, and the follow-up lamp holder clamping station can accurately fix the upper end part of the zero wire, so that reworking loss and component loss are reduced.

Further, the top of the cup rotating seat 621 is provided with an annular seat ring 6211 protruding upwards;

The outer peripheral surface of the annular seat ring 6211 is used for propping against the inner wall surface of the cup body; the spacing between the top surface of the support shaft 622 and the top surface of the annular seat 6211 is adjustable;

the cup positioning device 62 further comprises a rotating seat driving belt 625;

the two ends of the annular rotating seat driving belt 625 are respectively sleeved on the output end of the rotating motor 623 and the outer peripheral surface of the cup rotating seat 621, and the rotating seat driving belt 625 is the driving component;

the cup gripping device 63 further comprises a clip 633, a compression bar 634, and a compression plate 635;

The second cup clamping jaw 632 comprises two clamping jaw pieces 6321 opposite to each other in front and back, and the two clamping jaw pieces 6321 are folded to clamp the positioned cup;

The wire clamp 633 is mounted below the second cup clamping jaw 632, and the wire clamp 633 includes a first wire clamp piece 6331 and a second wire clamp piece 6332;

The first wire clamping piece 6331 is opposite to the second wire clamping piece 6332 in front-back direction, and the first wire clamping piece 6331 and the second wire clamping piece 6332 are used for clamping two power wires vertically inserted into the cup body feeding station 24;

The upright compression bar 634 is a hollow circular tube capable of moving up and down; the compression bar 634 is located between the two jaw pieces 6321; the compression bar 634 is used for covering the two power wires from top to bottom and also used for pressing down a lamp panel which is positioned at the cup body feeding station 24 and is inserted with the two power wires;

The top end of the side wall of the sliding sleeve 103 is symmetrically provided with an empty avoiding opening 1033, and the empty avoiding opening 1033 is communicated with the cup body positioning groove 1031;

The pressing plate 635 is located right below the first clip 6331, the pressing plate 635 extends along the front-back direction, the bottom surface of the pressing plate 635 is used for abutting against the top surface of the lamp panel downwards, and the clearance gap 1033 is used for clearance of the pressing plate 635 abutting against the top surface of the lamp panel.

As shown in FIG. 6, the use of the annular seat 6211 can improve the stability of the cup in the cup holder 621 and prevent the cup from rocking when the cup holder 621 rotates.

Through adjusting the position of cup rotary seat 621 suit at the outer peripheral face of back shaft 622 from top to bottom, just can adjust the interval between the top surface of back shaft 622 and the top surface of annular seat circle 6211 to make the upper end of back shaft 622 protrude in the difference in height of the top surface of cup rotary seat 621, and then make location inductor 624 can respond to and fix a position the appointed position of the cup of different height, still be favorable to improving the process uniformity of zero line bending of follow-up station.

The rotating motor 623 drives the cup rotating seat 621 to rotate through the rotating seat driving belt 625, so that the cup rotating seat 621 can rotate more stably.

As shown in fig. 7, two power wires erected on a lamp panel are clamped by a wire clamp 633, and are covered in a hollow circular tube of a compression bar 634 from top to bottom by the compression bar 634, so that the two power wires can be prevented from being deformed or skewed by being extruded by the compression bar 634 which moves downwards, and the quality of zero line bending and pressing in the subsequent process is prevented from being influenced; when the compression bar 634 is sleeved on the upper ends of the two power wires, the wire clamping clamp 633 loosens the two power wires and leaves the cup body feeding station 24, then the compression bar 634 continuously descends and presses the lamp panel on the lamp cup carrying seat 10, and then the second cup clamping jaw 632 which descends compresses the positioned cup body on the lamp cup carrying seat 10, so that the lamp panel is clamped in a lamp panel clamping groove on the inner wall of the lamp cup, and further the lamp panel can be prevented from loosening; after this is completed, the grip clamp 633, plunger 634, and second cup clamp 632 are reset and the next cycle of operation is performed.

In the process of clamping two power lines by the wire clamping clamp 633, the wire plugging hole of the wire plugging terminal can bear downward force, and can possibly drive the lamp panel to incline, so that the top surface of the lamp panel is not in a state parallel to the horizontal plane, and the two power lines are in a non-vertical state, if the incline of the lamp panel is not corrected, the two power lines clamped by the wire clamping clamp 633 are in an offset state, and thus the phenomenon that the two power lines are extruded by the pressing rod 634 which moves downwards to deform or incline occurs.

Before the two power lines clamped by the wire clamp 633, the top surface of the lamp panel is pressed downwards through the bottom surface of the pressing plate 635, so that the top surface of the lamp panel can be restored to be parallel to the horizontal plane, and the inclination of the lamp panel can be corrected, thereby avoiding the deflection of the two power lines clamped by the wire clamp 633, and further avoiding the deformation or skew phenomenon that the two power lines are extruded by the pressing rod 634.

Further, the cup gripping device 63 further includes a first transverse cylinder 6313, a first transverse hanging plate 638, two longitudinal hanging plates 639, and three longitudinal cylinders 637;

The first transverse cylinder 6313 is mounted on top of the second mounting frame 630, and an output end of the first transverse cylinder 6313 extends in a front-rear direction; the first vertical transverse hanging plate 638 extends along the front-rear direction, and the right plate surface of the first transverse hanging plate 638 is connected with the output end of the first transverse air cylinder 6313;

The two longitudinal hanging plates 639 are spaced back and forth, and the right plate surfaces of the two longitudinal hanging plates 639 are respectively abutted with the left plate surface of the first transverse hanging plate 638; one of the vertical cylinders 637 is vertically hung on the left plate surface of the rear vertical hanging plate 639, and the other two vertical cylinders 637 are vertically hung on the left plate surface of the front vertical hanging plate 639; the output end of the longitudinal cylinder 637 extends in the up-down direction;

The top surface of the first cup clamping jaw 631 is connected to the output end of the rear longitudinal air cylinder 637, and the top end of the compression rod 634 and the top surface of the second cup clamping jaw 632 are respectively connected to the output ends of the other two front longitudinal air cylinders 637;

The cup gripping device 63 further comprises a second transverse hanging plate 6310, a first connecting plate 6312, two second transverse cylinders 636, and two second connecting plates 6311;

the second transverse hanging plate 6310 extends along the front-rear direction, the second transverse hanging plate 6310 is mounted on the second mounting rack 630, and the second transverse hanging plate 6310 is located below the first transverse air cylinder 6313;

the two second lateral cylinders 636 are spaced apart from each other, and the two second lateral cylinders 636 are respectively fixed to the front end and the rear end of the second lateral hanging plate 6310; the two second lateral cylinders 636 extend in the front-rear direction, and the output ends of the two second lateral cylinders 636 are opposite to each other front-rear; the first clamping piece 6331 and the second clamping piece 6332 are respectively connected with left ends of two second connecting plates 6311, and right ends of two second connecting plates 6311 are respectively connected with output ends of two second transverse cylinders 636;

The front end of the pressing plate 635 is connected to the bottom of the first connecting plate 6312, and the top of the first connecting plate 6312 is connected to the front plate surface of the second connecting plate 6311 in front.

As shown in fig. 7, the first cup clamp 631, the second cup clamp 632 and the compression bar 634 can be driven to move back and forth by the first transverse cylinder 6313, and the first cup clamp 631, the second cup clamp 632 or the compression bar 634 can be driven to move up and down by the longitudinal cylinder 637.

The first clip 6331, the second clip 6332, and the compression bar 35 can be driven to move back and forth by the cooperation of the two second lateral cylinders 636 with the second lateral hanging plate 6310, the first connecting plate 6312, and the two second connecting plates 6311.

Specifically, the lamp panel board separating and feeding mechanism 3 includes a buffer device 32, a first push plate device 33, a first board cutting device 34, a first material taking and feeding device 35, a material channel assembly 36, a second push plate device 37, a second board cutting device 38 and a second material taking and feeding device 39:

the buffer device 32 is used for lifting the multi-connected lamp panels layer by layer and vertically transmitting to buffer the multi-connected lamp panels layer by layer;

The first pushing plate device 33 is located at one side of the buffer device 32, and the pushing plate mechanism 3 is used for laterally pushing the multi-connected lamp panels located at the buffer device 32;

The first panel cutting device 34 is located at the other side of the buffer device 32, and the first panel cutting device 34 is used for receiving the multi-connected light panels pushed out by the first panel pushing device 33 and cutting the multi-connected light panels into a plurality of light panels;

the first feeding device 35 is located at a feeding end of the material channel assembly 36, and the first feeding device 35 is configured to send the lamp strip slit by the first cutting device 34 to the material channel assembly 36;

The material channel assembly 36 is located on one side of the first cutting device 34 away from the buffer device 32, and the material channel assembly 36 is provided with a material channel for receiving the lamp strip transported by the first feeding device 35 and guiding the moving direction of the lamp strip;

The second pushing plate device 37 is arranged on the material channel in a supporting way, and the second pushing plate device 37 is used for pushing the lamp strip strips in the material channel to the second cutting plate device 38;

the second cutting board device 38 is located at the discharge end of the material channel assembly 36, and the second cutting board device 38 is used for receiving the lamp strip pushed out by the second pushing board device 37 and cutting the lamp strip into a plurality of single lamp boards;

The second feeding device 39 is located at a side of the second cutting device 38 away from the material channel assembly 36, and the second feeding device 39 is configured to clamp a single lamp panel cut by the second cutting device 38, and turn the single lamp panel 180 ° and then place the single lamp panel on the lamp panel carrier plate 102 located at the lamp panel feeding station 21.

As shown in fig. 9-16, the conventional board splitting method is to bend multiple lamp panels manually to obtain a plurality of lamp panels, then fold the lamp panels into a plurality of single lamp panels, and then assemble the single lamp panels into the lamp cup.

As shown in fig. 9-16, in the scheme, through the buffer device 32, the first push plate device 33, the first cutting device 34, the first feeding device 35, the material channel assembly 36, the second push plate device 37, the second cutting device 38 and the second feeding device 39 which are arranged on the machine table 1, the multi-connected lamp panel can be cut into a plurality of single lamp panels, so that automatic production is realized, the panel separation efficiency of the multi-connected lamp panel and the quality of each single lamp panel after panel separation are improved, and the manual operation intensity and the production cost are also reduced.

Specifically, when the device is used, a worker places multiple lamp panels in the buffer device 32, the buffer device 32 can lift a plurality of multiple lamp panels and vertically drive the multiple lamp panels to be fed, then the multiple lamp panels in the buffer device 32 are pushed to the first panel cutting device 34 one by one through the first pushing device 33, the first panel cutting device 34 cuts each multiple lamp panel into a plurality of lamp panels, then the first feeding device 35 takes the lamp panels cut by the first panel cutting device 34 one by one and sends the lamp panels to the material channel of the material channel assembly 36, the second pushing device 37 pushes the lamp panels in the material channel to the second panel cutting device 38, the second panel cutting device 38 cuts the lamp panels into a plurality of single lamp panels, finally the second feeding device 39 clamps and turns over the single lamp panels, and the single lamp panels turned over 180 degrees are placed on the lamp panel carrier plate 102 of the lamp panel feeding station 21.

Further, the buffer device 32 includes two buffer components 322 and an adjusting component 321 for adjusting the distance between the two buffer components 322;

The adjusting assembly 321 comprises two adjusting mounting plates 3211, a positive and negative threaded rod 3212 is rotatably connected between the two adjusting mounting plates 3211, two connecting bottom plates 3213 symmetrically arranged are connected to the outer surface of the positive and negative threaded rod 3212 in a threaded manner, two first guide rail pairs 3214 symmetrically arranged are arranged at the bottom ends of the two connecting bottom plates 3213, and the two first guide rail pairs 3214 are fixedly arranged on the machine table 1;

The buffer assembly 322 includes two upright plates 3221 symmetrically disposed at the top end of the connection base plate 3213, two first synchronous wheels are rotatably connected between the two upright plates 3221, one end of each first synchronous wheel is coaxially connected with a first driving motor fixedly disposed on the side wall of the upright plate 3221, a first synchronous belt is in transmission connection between the two first synchronous wheels, and a plurality of supporting plates 3222 perpendicular to the first synchronous belt are disposed on the periphery of the first synchronous belt;

The first pushing plate device 33 comprises a first transverse linear module 331, a first longitudinal telescopic cylinder 332, a fixed plate 333, a pushing plate 334 and a first spring telescopic rod;

The first horizontal linear module 331 is mounted on the machine 1, the first longitudinal telescopic cylinder 332 is mounted at an output end of the first horizontal linear module 331, the fixing plate 333 is mounted at an output end of the first longitudinal telescopic cylinder 332, and the push plate 334 is mounted on a side wall of the fixing plate 333 through the first spring telescopic rod;

The first cutting device 34 comprises a first frame 341 mounted on the machine table 1, a receiving platform 342, a guiding platform 343 and a second longitudinal telescopic cylinder 344 mounted on the first frame 341;

The second longitudinal telescopic cylinder 344 is located above the material receiving table 342, the output end of the second longitudinal telescopic cylinder 344 is connected with a first cutter 345, two second guide rail pairs 346 are symmetrically arranged on the side wall of the first cutter 345, and both the two second guide rail pairs 346 are mounted on the first frame 341;

The material guiding table 343 is located between the material receiving table 342 and the buffer 32, and a gap for accommodating the first cutter 345 is provided between the material guiding table 343 and the material receiving table 342;

A baffle 3421 is arranged at the top end of the material receiving table 342, and a plurality of limit grooves are formed in the side wall of the baffle 3421;

The first feeding device 35 comprises a second frame 351 installed on the machine 1, a second transverse linear module 352 is arranged on the side wall of the second frame 351, the output end of the second transverse linear module 352 is connected with a third longitudinal telescopic cylinder 353, and the output end of the third longitudinal telescopic cylinder 353 is connected with a first sucker group 354;

The material channel assembly 36 comprises a base 361, material frames 362 are symmetrically arranged at the top end of the base 361, two material frames 362 are arranged at intervals, guide slots 363 are formed at the top ends of adjacent side walls of the two material frames 362, and the two guide slots 363 form the material channel;

The second pushing plate device 37 includes a driving component 371 and two pushing components 372, the two pushing components 372 are disposed at output ends of the driving component 371, the driving component 371 is used for driving the two pushing components 372 to move reversely, when a pushing end of one pushing component 372 is located in the material channel and moves towards a discharging end of the material channel, a pushing end of the other pushing component 372 is located below the material channel and moves towards a feeding end of the material channel;

The driving component 371 comprises two second synchronous wheels rotatably mounted at the top end of the base 361, a second synchronous belt 3711 is connected between the two second synchronous wheels in a transmission manner, one of the second synchronous wheels is coaxially connected with a second driving motor fixed on the base 361, two fixed seats 3712 are symmetrically arranged at two sides of the second synchronous belt 3711, two pushing components 372 are respectively mounted at the top ends of the two fixed seats 3712, a fixing clamp meshed with the second synchronous belt 3711 is arranged on the side wall of the fixed seat 3712, a third guide rail pair 3713 is mounted at the bottom end of the fixed seat 3712, and the two third guide rail pairs 3713 are parallelly and symmetrically fixed at the top end of the base 361;

the pushing assembly 372 comprises a fourth longitudinal telescopic cylinder 3721 arranged at the top end of the fixed seat 3712, the output end of the fourth longitudinal telescopic cylinder 3721 is connected with a fixed block 3722, the side wall of the fixed block 3722 is connected with a second spring telescopic rod, one end, away from the fixed block 3722, of the second spring telescopic rod is connected with a moving block 3723, the bottom end of the moving block 3723 is connected with a third spring telescopic rod, and the bottom end of the third spring telescopic rod is connected with a pushing block 3724;

The top end of the fixed block 3722 is connected with a second sucker set 3725, and the height of the lower surface of the sucker of the second sucker set 3725 is higher than that of the lower surface of the push block 3724;

the second cutting device 38 includes a third frame 381 mounted on the machine table 1, and a fifth longitudinal telescopic cylinder 382, a receiving frame 383 and a guiding block 386 mounted on the third frame 381;

The fifth longitudinal telescopic cylinder 382 is located above the receiving frame 383, an output end of the fifth longitudinal telescopic cylinder 382 is connected with a second cutter 384, two fourth guide rail pairs 385 are symmetrically arranged on the side wall of the second cutter 384, and the two fourth guide rail pairs 385 are both mounted on the third frame 381; the guide block 386 is positioned between the two material racks 362, and the top end of the guide block 386 is provided with an inclined plane which is obliquely arranged;

The receiving frame 383 is disposed towards one side of the material rack 362, and the guiding block the second feeding device 39 includes a fourth frame 391 and a fifth frame 392 mounted on the machine 1;

A sixth longitudinal telescopic cylinder 3911 is mounted on the side wall of the fourth rack 391, the output end of the sixth longitudinal telescopic cylinder 3911 is connected with a rotary cylinder 3912, the output end of the rotary cylinder 3912 is connected with a third connecting plate 3913, and the bottom end of the third connecting plate 3913 is provided with a terminal clamping jaw 3914;

A third transverse linear module 3921 is installed on the side wall of the fifth frame 392, an output end of the third transverse linear module 3921 is connected with a longitudinal linear module 3922, and an output end of the longitudinal linear module 3922 is connected with a third sucker group 3923.

As shown in fig. 9, the first driving motor drives the first synchronous wheel to rotate to drive the first synchronous belt, so that the two connecting base plates 3213 move reversely along the first guide rail pair 3214, the distance between the two buffer assemblies 322 is adjusted according to the length of the multi-connected lamp cups, the multi-connected lamp plates are placed on two adjacent supporting plates 3222, and the first synchronous belt drives the supporting plates 3222 to descend for feeding.

Optionally, one end of the positive and negative threaded rod 3212 penetrates through the adjusting installation plate 3211 and extends to the outside to be connected with a driving handle, and the positive and negative threaded rod 3212 is driven to rotate through the driving handle, so that an operator can use the device conveniently.

As shown in fig. 10, the pushing plate 334 on the side wall of the fixed plate 333 is driven to move up and down by the first longitudinal telescopic cylinder 332, so as to adjust the height of the pushing plate 334, and then the first longitudinal telescopic cylinder 332 is driven to move between the two buffer components 322 by the first transverse linear module 331, so that the pushing plate 334 pushes the multiple lamp panels between the two supporting plates 3222 to the first panel cutting device 34.

As shown in fig. 11, the multi-beam light panel is pushed to the baffle 3421 on the receiving platform 342 by the pushing plate 334, so that the multi-beam light panel is clamped in the limiting groove of the baffle 3421, and then the first cutter 345 is driven by the second longitudinal telescopic cylinder 344 to move downwards along the second guide rail pair 346 to the gap between the receiving platform 342 and the receiving platform 343, so that the multi-beam light panel is slit, after each slit is completed, the slit light panel is taken away by the first feeding device 35, and then the first pushing plate device 33 continues to push the multi-beam light panel to move, so that the end of the multi-beam light panel is clamped in the limiting groove of the baffle 3421.

It should be noted that, the guide table 343 and the baffle 3421 are used to limit and guide the multiple lamp panels, so as to avoid the deviation of the positions of the multiple lamp panels moving to the receiving table 342.

Further, in order to avoid the phenomenon that the multiple lamp panels are bent when the push plate 421 pushes the multiple lamp panels into the limiting groove of the baffle 3421, a first spring telescopic rod is arranged between the push plate 421 and the fixed plate 333, and the push plate 421 can move relative to the fixed plate 333, so that the push plate 421 is in flexible contact with the multiple lamp panels, and the multiple lamp panels are prevented from being bent when the push plate 421 presses the multiple lamp panels in the limiting groove of the baffle 3421.

As shown in fig. 12, the third longitudinal telescopic cylinder 353 is driven by the second transverse linear module 352 to move between the first cutting plate device 34 and the material channel assembly 36, then the first suction cup set 354 is driven by the third longitudinal telescopic cylinder 353 to move up and down, and the light panels on the material receiving platform 342 are removed by the light panels sucked by the first suction cup set 354, and then the light panels are sent to the material channel assembly 36.

As shown in fig. 13, the first suction cup group 354 places the sucked light panel in the channel formed by the two guide grooves 363, so that the moving direction of the light panel is guided by the guide grooves 363 and the light panel can be prevented from falling from between the two racks 362.

As shown in fig. 13-14, the second synchronous wheel is driven to rotate by the second driving motor to drive the second synchronous belt 3711 to drive, the second synchronous belt 3711 drives the two fixed seats 3712 to synchronously and reversely move along the third guide rail pair 3713 by two fixed clamps meshed with the second synchronous belt 3711, so that one fixed seat 3712 gradually approaches the second cutting plate device 38, the other fixed seat 3712 gradually gets away from the second push plate mechanism 8, then the push block 3724 connected with the fixed block 3722 is driven to rise by the fourth longitudinally telescopic cylinder 3721 gradually approaching the top end of the fixed seat 3712 of the second cutting plate device 38, so that the push block 3724 moves into the material channel, the fourth longitudinally telescopic cylinder 3721 gradually approaching the top end of the fixed seat 3712 of the second cutting plate device 38 drives the push block 3724 to descend, so that the push block 3724 moves out of the material channel, and the lamp strip in the material channel is pushed by the push block 3724 connected with the fixed seat 3712 gradually approaching the second cutting plate device 38.

It should be noted that, after the cutting of the light bar strip pushed by the push block 3724 connected to one of the fixing bases 3712 is completed, the first feeding device 35 will place a new light bar strip in the material channel, at this time, the push block 3724 connected to the other fixing base 3712 moves to one end of the new light bar strip far away from the second cutting board device 38, then the push block 3724 is driven to move down by the fourth longitudinally telescopic cylinder 3721 on one of the fixing bases 3712, so that the push block 3724 moves out of the material channel, and the push block 3724 is driven to move up by the fourth longitudinally telescopic cylinder 3721 on the other fixing base 3712, so that the push block 3724 can be moved by the push block 3724 connected to the other fixing base 3712, and the light bar strip placed in the material channel can be continuously pushed to move without waiting for the fixing base 3712 close to the second cutting board device 38 to reset, thereby improving the working efficiency.

The lamp strip is adsorbed by the second sucker group 3725, the lower surface of the push block 3724 is set to be lower than the lower surface of the sucker of the second sucker group 3725, and the side wall of the lamp strip in the material channel is in contact with the side wall of the push block 3724, so that the push block 3724 can stably push the lamp strip in the material channel to move, and the lamp strip is prevented from being tilted by the push block 3724 to affect the slitting effect.

As shown in fig. 15, the fifth longitudinal telescopic cylinder 382 drives the second cutter 384 to move up and down along the fourth guide rail 385, so as to slit the lamp strip pushed into the receiving frame 383.

It should be noted that, in order to ensure accurate cutting, after the pushing block 3724 pushes the light bar into the receiving frame 383, the side wall of the light bar abuts against the side wall of the receiving frame 383, in order to avoid bending phenomenon of the light bar, the moving block 3723 connected to the pushing block 3724 is connected to the fixed block 3722 through the second spring telescopic rod, and the moving block 3723 can move relative to the fixed block 3722, so that the pushing block 3724 is in flexible contact with the light bar, thereby avoiding the pushing block 3724 from extruding the light bar in the receiving frame 383 to bend the light bar.

Further, after the light bar is cut to leave only a single light panel in the material channel, in order to ensure that the push block 3724 can push the single light panel into the material receiving frame 383, the push block 3724 is connected with the moving block 3723 through a third spring telescopic rod, the push block 3724 can move up and down relative to the moving block 3723, when the push block 3724 moves to the position of the guide block 386, the side wall of the push block 3724 is contacted with the inclined surface of the guide block 386, the push block 3724 is jacked by the guide block 386, so that the lower surface of the jacked push block 3724 is flush with the lower surface of the single light panel, the push block 3724 can continuously move into the material receiving frame 383, and therefore, the push block 3724 can push the single light panel into the material receiving frame 383.

As shown in fig. 16, the rotating cylinder 3912 is driven to move down by the sixth longitudinal telescopic cylinder 3911, so that the terminal clamping jaw 3914 connected with the rotating cylinder 3912 clamps the terminal of the single lamp panel, then the terminal clamping jaw 3914 is driven to move up by the sixth longitudinal telescopic cylinder 3911, the single lamp panel is turned over 180 degrees by driving the terminal clamping jaw 3914 to rotate by the rotating cylinder 3912, then the third sucker group 3923 is driven to move down by the longitudinal linear module 3922 so that the third sucker group 3923 adsorbs the single lamp panel, then the third sucker group 3923 is driven to move up by the longitudinal linear module 3922, and the single lamp panel is placed in the lamp panel feeding station 21 by the third transverse linear module 3921.

Further, the device also comprises a control module 11 arranged on the machine table 1;

The rotary driving device of the lamp cup assembly turntable 2, the lamp panel board separating and feeding mechanism 3, the first wire stripping and plugging mechanism 4, the second wire stripping and plugging mechanism 5, the cup body feeding mechanism 6, the lamp cup stamping mechanism 7, the wire bending and pressing mechanism 8 and the lamp cup discharging mechanism 9 are respectively in signal connection with the control module 11;

the control module 11 controls the start, stop and operation beats of the rotary driving device of the lamp cup assembly turntable 2, the lamp panel separating and feeding mechanism 3, the first wire stripping and plugging mechanism 4, the second wire stripping and plugging mechanism 5, the cup body feeding mechanism 6, the lamp cup stamping mechanism 7, the wire bending and pressing mechanism 8 and the lamp cup discharging mechanism 9.

As shown in fig. 1 and 2, the control module 11 controls the rotation driving device of the lamp cup assembling turntable 2, the lamp panel separating board feeding mechanism 3, the first wire stripping wire inserting mechanism 4, the second wire stripping wire inserting mechanism 5, the cup feeding mechanism 6, the lamp cup stamping mechanism 7, the wire bending wire pressing mechanism 8 and the lamp cup discharging mechanism 9 to start, stop and operate beats, so that the lamp panel separating board feeding mechanism 3, the first wire stripping wire inserting mechanism 4, the second wire stripping wire inserting mechanism 5, the cup feeding mechanism 6, the lamp cup stamping mechanism 7, the wire bending wire pressing mechanism 8 and the lamp cup discharging mechanism 9 respectively complete corresponding operation actions on the lamp panel feeding station 21, the first wire inserting station 22, the second wire inserting station 23, the cup feeding station 24, the lamp cup stamping station 25, the wire bending wire pressing station 26 and/or the lamp cup carrier 10 of the lamp cup discharging station 27 in the same beats, thereby maintaining the order of lamp cup assembling operation and further improving the lamp cup assembling efficiency.

In summary, in the embodiment of the utility model shown in fig. 1-16, the panel cutting and wire inserting integrated machine for LED bulb is provided with the panel feeding station 21, the first wire inserting station 22, the second wire inserting station 23, the cup feeding station 24, the lamp cup stamping station 25 and the wire bending and pressing station 26 on the rotating lamp cup assembling turntable 2, so that the panel and wire cutting of the multi-joint lamp cup can be finished on one machine, the lamp cup assembling work including panel feeding, wire inserting and cup clamping can be finished, the product stock can be reduced, the labor cost can be saved, and good production efficiency can be achieved.

The technical principle of the present utility model is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the utility model and should not be taken in any way as limiting the scope of the utility model. Other embodiments of the utility model will be apparent to those skilled in the art from consideration of this specification without undue burden.

Claims

1. The cutting board and wire inserting integrated machine for the LED bulb is characterized by comprising a machine table, a lamp cup assembling rotary table rotatably arranged at the top of the machine table, and a lamp board dividing and feeding mechanism, a first wire stripping and wire inserting mechanism, a second wire stripping and wire inserting mechanism, a cup body feeding mechanism, a lamp cup stamping mechanism and a wire bending and pressing mechanism which are arranged around the lamp cup assembling rotary table along the rotating direction of the lamp cup assembling rotary table;

2. The integrated circuit board and plug wire machine for the LED bulb according to claim 1, further comprising a lamp cup discharging mechanism;

A lamp cup discharging station is arranged at the downstream of the curved line pressing station; the lamp cup discharging mechanism is used for outputting the lamp cup positioned at the lamp cup discharging station outwards;

The lamp cup carrier seats are arranged at the lamp panel feeding station, the first wire inserting station, the second wire inserting station, the cup body feeding station, the lamp cup stamping station, the wire bending and pressing station and the lamp cup discharging station;

The lamp cup carrier comprises a support column, the top end of the support column is connected with a lamp plate carrier plate, and a terminal positioning groove is formed in the upper surface of the lamp plate carrier plate;

The periphery of the lamp panel carrying seat board is movably sleeved with a sliding sleeve, the upper surface of the sliding sleeve is provided with a cup body positioning groove, and the cup body positioning groove is communicated with the inner ring of the sliding sleeve;

The bottom of pillar is connected with the support, the sliding sleeve with be connected with flexible spacing subassembly between the support.

3. The integrated cutting board and plug wire machine for the LED bulb according to claim 2, wherein the telescopic limiting assembly comprises a limiting ring, the limiting ring is sleeved on the outer side of the support in a sliding manner, and the bottom end of the limiting ring is connected with a plurality of guide rods;

The upper surface of the support is provided with a plurality of guide rod through holes, the guide rods are arranged in the guide rod through holes in a sliding way, the outer sides of the guide rods are sleeved with guide springs, and the guide springs are connected between the limiting rings and the support;

The top end of the guide rod is provided with a guide rod fixing screw rod, the upper surface of the limiting ring is provided with a countersunk hole, the guide rod fixing screw rod is inserted into the countersunk hole, and the guide rod fixing screw rod is locked in the countersunk hole through a screw cap;

the side sections of the guide rod through hole and the guide rod are of inverted T shape;

The lower surface of the sliding sleeve is provided with a clamping groove, the clamping groove is communicated with the inner ring of the sliding sleeve, and the limiting ring is clamped in the clamping groove;

A silica gel ring is arranged between the outer side wall of the limiting ring and the inner side wall of the clamping groove, and the silica gel ring is detachably arranged on the limiting ring;

Two pillar locating holes are formed in the upper surface of the lamp panel carrying seat board, two pillar locating pins are arranged at the top ends of the pillars, and the pillar locating pins are slidably arranged in the pillar locating holes;

The top of pillar is equipped with the magnet mounting groove, magnet mounting inslot fixed mounting has magnet, magnet with lamp plate carries the bedplate magnetism to be connected.

4. The integrated circuit board and plug wire machine for the LED bulb according to claim 2, wherein the cup feeding mechanism comprises a cup conveyor belt, a cup positioning device and a cup clamping device;

The cup conveyor belt is arranged close to the cup feeding station, and the cup positioning device and the cup clamping device are arranged between the cup taking station and the cup feeding station;

the cup body positioning device comprises a first mounting frame, a cup body rotating seat, a supporting shaft, a positioning sensor and a rotating motor; the cup clamping device comprises a second mounting frame, a first cup clamping jaw and a second cup clamping jaw;

The first mounting frame and the second mounting frame are adjacent left and right; the upright supporting shaft and the rotary motor are respectively mounted on the first mounting frame; the cup rotating seat is rotatably sleeved on the supporting shaft; the output end of the rotary motor is in transmission connection with the peripheral surface of the cup rotating seat through a transmission part;

The upper end of the supporting shaft protrudes out of the top surface of the cup rotating seat; the positioning sensor is arranged at the top of the supporting shaft, and the sensing end of the positioning sensor protrudes out of the top surface of the supporting shaft; the positioning sensor is in signal connection with the rotary motor;

The first cup clamping jaw and the second cup clamping jaw are respectively arranged on the second mounting frame; the first cup clamping jaw is used for clamping a cup body positioned at a cup body taking station and placing the cup body on the cup body rotating seat; the cup rotating seat is used for driving the cup to rotate; the induction end is used for identifying the appointed position of the rotating cup body; the second cup clamping jaw is used for clamping the positioned cup body and placing the positioned cup body in the cup body feeding station.

5. The integrated circuit board cutting and wire plugging machine for the LED bulb according to claim 4, wherein the top of the cup rotating seat is provided with an upward protruding annular seat ring;

The outer peripheral surface of the annular seat ring is used for propping against the inner wall surface of the cup body; the distance between the top surface of the supporting shaft and the top surface of the annular seat ring is adjustable;

The cup body positioning device also comprises a rotating seat driving belt;

The two ends of the annular rotating seat driving belt are respectively sleeved on the output end of the rotating motor and the outer peripheral surface of the cup rotating seat, and the rotating seat driving belt is the driving part;

the cup body clamping device further comprises a wire clamping clamp, a pressing rod and a pressing plate;

The second cup clamping jaw comprises two clamping jaw sheets which are opposite front and back, and the two folded clamping jaw sheets are used for clamping the positioned cup;

The wire clamping clamp is arranged below the second cup clamping jaw and comprises a first wire clamping piece and a second wire clamping piece;

The first wire clamping piece and the second wire clamping piece are opposite to each other in front-back, and are used for clamping two power wires vertically inserted in a cup body feeding station;

The upright compression bar is a hollow round tube capable of moving up and down; the pressure bar is positioned between the two clamping jaw sheets; the pressing rod is used for covering the two power lines from top to bottom and also used for pressing down a lamp panel which is positioned at the cup body feeding station and is inserted with the two power lines;

The top end of the side wall of the sliding sleeve is symmetrically provided with a clearance gap which is communicated with the cup body positioning groove;

The clamp plate is located under the first clamping piece, the clamp plate extends along the front-back direction, the bottom surface of the clamp plate is used for propping down against the top surface of the lamp panel, and the clearance gap is used for avoiding the clamp plate propped against the top surface of the lamp panel.

6. The integrated circuit board and patch panel for an LED bulb of claim 5, wherein the cup gripping device further comprises a first transverse cylinder, a first transverse hanging plate, two longitudinal hanging plates, and three longitudinal cylinders;

The first transverse air cylinder is arranged at the top of the second mounting frame, and the output end of the first transverse air cylinder extends along the front-back direction; the vertical first transverse hanging plate extends along the front-rear direction, and the right plate surface of the first transverse hanging plate is connected with the output end of the first transverse air cylinder;

The two longitudinal hanging plates are separated front and back, and the right plate surfaces of the two longitudinal hanging plates are respectively abutted with the left plate surface of the first transverse hanging plate; one longitudinal cylinder is vertically hung on the left plate surface of the rear longitudinal hanging plate, and the other two longitudinal cylinders are vertically hung on the left plate surface of the front longitudinal hanging plate; the output end of the longitudinal cylinder extends along the up-down direction;

the top surface of the first cup clamping jaw is connected with the output end of the rear longitudinal cylinder, and the top end of the compression bar and the top surface of the second cup clamping jaw are respectively connected with the output ends of the other two longitudinal cylinders in front;

The cup body clamping device further comprises a second transverse hanging plate, a first connecting plate, two second transverse air cylinders and two second connecting plates;

The second transverse hanging plate extends along the front-rear direction, is mounted on the second mounting frame and is positioned below the first transverse air cylinder;

The two second transverse air cylinders are spaced front and back, and are respectively fixed at the front end and the rear end of the second transverse hanging plate; the two second transverse cylinders extend along the front-rear direction, and the output ends of the two second transverse cylinders are opposite to each other front-rear; the first wire clamping piece and the second wire clamping piece are respectively connected with the left ends of the two second connecting plates, and the right ends of the two second connecting plates are respectively connected with the output ends of the two second transverse cylinders;

The front end of the pressing plate is connected with the bottom of the first connecting plate, and the top of the first connecting plate is connected with the front plate surface of the second connecting plate in front of the first connecting plate.

7. The integrated circuit board and plug wire cutting machine for the LED bulb according to claim 2, wherein the lamp board and board separating and feeding mechanism comprises a buffer device, a first push plate device, a first board cutting device, a first feeding device, a material channel assembly, a second push plate device, a second board cutting device and a second feeding device:

the caching device is used for lifting the multi-connected lamp panels layer by layer and vertically transmitting to cache the multi-connected lamp panels layer by layer;

The first pushing plate device is positioned at one side of the buffer device, and the pushing plate mechanism is used for transversely pushing the multi-connection lamp panel positioned at the buffer device;

The first cutting plate device is positioned at the other side of the buffer device and is used for receiving the multi-connection lamp panel pushed out by the first pushing plate device and cutting the multi-connection lamp panel into a plurality of lamp panels;

The first taking and feeding device is positioned at the feeding end of the material channel assembly and is used for conveying the lamp strips cut by the first cutting device to the material channel assembly;

the material channel assembly is positioned on one side of the first cutting plate device, which is far away from the buffer device, and is provided with a material channel for receiving the lamp strip transported by the first feeding device and guiding the moving direction of the lamp strip;

The second pushing plate device is arranged on the material channel and is used for pushing the lamp strip strips in the material channel to the second cutting plate device;

The second cutting plate device is positioned at the discharge end of the material channel assembly and is used for receiving the lamp strip pushed out by the second pushing plate device and cutting the lamp strip into a plurality of single lamp strips;

The second material taking and feeding device is positioned on one side, far away from the material channel assembly, of the second cutting plate device, and the second material taking and feeding device is used for clamping a single lamp panel cut by the second cutting plate device, overturning the single lamp panel by 180 degrees and then placing the single lamp panel on the lamp panel carrying seat plate positioned at the lamp panel feeding station.

8. The integrated circuit breaker and plug wire machine for the LED bulb according to claim 7, wherein the buffer device comprises two buffer components and an adjusting component for adjusting the distance between the two buffer components;

The adjusting assembly comprises two adjusting mounting plates, a positive and negative threaded rod is rotationally connected between the two adjusting mounting plates, two connecting bottom plates which are symmetrically arranged are connected to the outer surface of the positive and negative threaded rod in a threaded manner, two first guide rail pairs which are symmetrically arranged are arranged at the bottom ends of the two connecting bottom plates, and the two first guide rail pairs are fixedly arranged on the machine table;

The buffer assembly comprises two vertical plates symmetrically arranged at the top end of the connecting bottom plate, two first synchronous wheels are rotationally connected between the two vertical plates, the end part of one first synchronous wheel is coaxially connected with a first driving motor fixedly arranged on the side wall of the vertical plate, a first synchronous belt is connected between the two first synchronous wheels in a transmission manner, and a plurality of supporting plates perpendicular to the first synchronous belt are arranged on the periphery of the first synchronous belt;

the first pushing plate device comprises a first transverse linear module, a first longitudinal telescopic cylinder, a fixed plate, a pushing plate and a first spring telescopic rod;

The first transverse linear module is arranged on the machine table in a supporting mode, the first longitudinal telescopic cylinder is arranged at the output end of the first transverse linear module, the fixed plate is arranged at the output end of the first longitudinal telescopic cylinder, and the push plate is arranged on the side wall of the fixed plate through the first spring telescopic rod;

the first cutting plate device comprises a first rack arranged on the machine table, a receiving table, a material guiding table and a second longitudinal telescopic cylinder, wherein the receiving table, the material guiding table and the second longitudinal telescopic cylinder are arranged on the first rack;

The second longitudinal telescopic cylinder is positioned above the material receiving table, the output end of the second longitudinal telescopic cylinder is connected with a first cutter, two second guide rail pairs are symmetrically arranged on the side wall of the first cutter, and the two second guide rail pairs are both arranged on the first rack;

The material guide table is positioned between the material receiving table and the buffer device, and a gap for accommodating the first cutter is arranged between the material guide table and the material receiving table;

A baffle is arranged at the top end of the material receiving table, and a plurality of limit grooves are formed in the side wall of the baffle;

The first feeding device comprises a second rack arranged on the machine table, a second transverse linear module is arranged on the side wall of the second rack, the output end of the second transverse linear module is connected with a third longitudinal telescopic cylinder, and the output end of the third longitudinal telescopic cylinder is connected with a first sucker group;

The material channel assembly comprises a base, material frames are symmetrically arranged at the top end of the base, two material frames are arranged at intervals, guide grooves are formed in the top ends of adjacent side walls of the two material frames, and the two guide grooves form the material channel;

The second pushing plate device comprises a driving assembly and two pushing assemblies, the two pushing assemblies are arranged at the output ends of the driving assembly, the driving assembly is used for driving the two pushing assemblies to move reversely, and when one pushing end of one pushing assembly is positioned in the material channel and moves towards the discharge end of the material channel, the pushing end of the other pushing assembly is positioned below the material channel and moves towards the feed end of the material channel;

The driving assembly comprises two second synchronous wheels rotatably mounted at the top end of the base, a second synchronous belt is connected between the two second synchronous wheels in a transmission manner, one of the second synchronous wheels is coaxially connected with a second driving motor fixed on the base, two fixing seats are symmetrically arranged on two sides of the second synchronous belt, two pushing assemblies are respectively mounted at the top ends of the two fixing seats, fixing clamps meshed with the second synchronous belt are arranged on the side walls of the fixing seats, a third guide rail pair is mounted at the bottom end of the fixing seat, and the two third guide rail pairs are parallelly and symmetrically fixed at the top end of the base;

The pushing assembly comprises a fourth longitudinal telescopic cylinder arranged at the top end of the fixed seat, the output end of the fourth longitudinal telescopic cylinder is connected with a fixed block, the side wall of the fixed block is connected with a second spring telescopic rod, one end, away from the fixed block, of the second spring telescopic rod is connected with a moving block, the bottom end of the moving block is connected with a third spring telescopic rod, and the bottom end of the third spring telescopic rod is connected with a pushing block;

The top end of the fixed block is connected with a second sucker group, and the height of the lower surface of the sucker of the second sucker group is higher than that of the lower surface of the pushing block;

The second cutting plate device comprises a third rack arranged on the machine table, and a fifth longitudinal telescopic cylinder, a receiving frame and a guide block which are arranged on the third rack;

The fifth longitudinal telescopic cylinder is positioned above the material receiving frame, the output end of the fifth longitudinal telescopic cylinder is connected with a second cutter, two fourth guide rail pairs are symmetrically arranged on the side wall of the second cutter, and the two fourth guide rail pairs are both arranged on the third frame; the guide blocks are positioned between the two material racks, and the top ends of the guide blocks are provided with inclined planes which are obliquely arranged;

The material receiving frame is arranged towards one side opening of the material rack, and the second material taking and feeding device of the guide block comprises a fourth rack and a fifth rack which are arranged on the machine table;

A sixth longitudinal telescopic cylinder is arranged on the side wall of the fourth rack, the output end of the sixth longitudinal telescopic cylinder is connected with a rotary cylinder, the output end of the rotary cylinder is connected with a third connecting plate, and the bottom end of the third connecting plate is provided with a terminal clamping jaw;

The side wall of the fifth rack is provided with a third transverse linear module, the output end of the third transverse linear module is connected with a longitudinal linear module, and the output end of the longitudinal linear module is connected with a third sucker group.

9. The integrated circuit board and plug wire machine for the LED bulb of claim 2, further comprising a control module mounted to the machine;

The rotary driving device of the lamp cup assembly turntable, the lamp panel board separating and feeding mechanism, the first wire stripping and plugging mechanism, the second wire stripping and plugging mechanism, the cup body feeding mechanism, the lamp cup stamping mechanism, the wire bending and pressing mechanism and the lamp cup discharging mechanism are respectively in signal connection with the control module;

The control module controls the start, stop and operation beats of the rotary driving device of the lamp cup assembly turntable, the lamp panel separating and feeding mechanism, the first wire stripping and plugging mechanism, the second wire stripping and plugging mechanism, the cup feeding mechanism, the lamp cup stamping mechanism, the wire bending and pressing mechanism and the lamp cup discharging mechanism.