CN221158958U - Welding device of ultrasonic metal wire welding machine - Google Patents
Welding device of ultrasonic metal wire welding machine Download PDFInfo
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- CN221158958U CN221158958U CN202322940610.7U CN202322940610U CN221158958U CN 221158958 U CN221158958 U CN 221158958U CN 202322940610 U CN202322940610 U CN 202322940610U CN 221158958 U CN221158958 U CN 221158958U
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- 238000003466 welding Methods 0.000 title claims abstract description 331
- 239000002184 metal Substances 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 238000009434 installation Methods 0.000 claims abstract description 34
- 238000013519 translation Methods 0.000 claims description 30
- 230000000149 penetrating effect Effects 0.000 claims description 14
- 230000000007 visual effect Effects 0.000 claims description 10
- 238000013461 design Methods 0.000 abstract description 4
- 230000003028 elevating effect Effects 0.000 description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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Abstract
The utility model discloses a welding device of an ultrasonic metal wire welding machine, which comprises a welding installation plate, a welding rotary cylinder, a welding lifting cylinder, a welding rotary mechanism and a welding lifting mechanism; the welding installation disc is also connected with a first installation cylinder, and a first bearing is also installed in the first installation cylinder; the welding rotary cylinder is arranged in the first mounting cylinder through the first bearing, and one end of the welding rotary cylinder movably penetrates through the first mounting cylinder and the welding mounting disc and then extends outwards. The welding lifting cylinder is coaxially arranged by taking the first mounting cylinder as a reference, and the welding lifting cylinder and the welding head are arranged in such a way that the welding head rotates and moves up and down, and meanwhile, the compactness of the whole structure of the device can be guaranteed, so that the mounting volume and the quality of the device are reduced, and meanwhile, the welding lifting cylinder adopts a cylindrical structure, and the welding lifting cylinder is hollow, so that the wire can be conveniently routed, and the welding lifting cylinder is reasonable in overall design, convenient to operate and high in practicability.
Description
Technical Field
The utility model relates to the technical field of ultrasonic welding, in particular to a welding device of an ultrasonic metal wire welding machine.
Background
With the rapid development of the ultrasonic technology at present, the application range of ultrasonic waves in different fields is gradually deepening, and in the traditional electronic manufacturing industry, in order to improve the manufacturing process, more and more electronic components adopt the ultrasonic welding technology to perform process optimization.
The ultrasonic welding is adopted to weld the metal and the nonmetal materials, so that the processing time can be greatly reduced, the processing cost is reduced, and the quality of the workpiece is improved. However, most of the ultrasonic welding apparatuses on the market have the disadvantages of complex design, heavy mass, difficult maintenance in the later stage, and the like, so that improvement is needed.
Disclosure of utility model
The utility model aims to provide a welding device of an ultrasonic metal wire welding machine, which takes a first mounting cylinder as a reference, coaxially mounts a welding rotary cylinder and a welding lifting cylinder, adopts the mounting mode, can ensure the compactness of the whole structure of the device while realizing the functions of rotating and lifting a welding head, further reduces the mounting volume and the quality of the device, and simultaneously, the welding lifting cylinder adopts a cylindrical structure, has hollow inside, can facilitate wiring, and has reasonable overall design, convenient operation and strong practicability.
In order to achieve the above purpose, the following technical scheme is adopted:
A welding device of an ultrasonic metal wire welding machine comprises a welding installation plate, a welding rotary cylinder, a welding lifting cylinder, a welding rotary mechanism and a welding lifting mechanism; the welding installation disc is also connected with a first installation cylinder, and a first bearing is also installed in the first installation cylinder; the welding rotary cylinder is arranged in the first mounting cylinder through the first bearing, and one end of the welding rotary cylinder movably penetrates through the first mounting cylinder and the welding mounting disc and then extends outwards; the welding rotating mechanism is connected with one end of the welding rotating cylinder penetrating out of the welding installation disc; one end of the welding lifting cylinder coaxially penetrates through the welding rotary cylinder to be arranged, and the welding lifting cylinder is in sliding connection with the welding rotary cylinder; the welding lifting mechanism is connected with one end of the welding lifting cylinder penetrating out of the welding rotary cylinder; the other end of the welding lifting cylinder is also provided with a welding head for welding the product; the welding lifting mechanism is at least used for driving the welding lifting cylinder to lift relative to the welding rotating cylinder, and the welding rotating mechanism is at least used for driving the welding rotating cylinder to drive the welding lifting cylinder to do rotary motion.
Further, a plurality of first crossed roller guide rails are further arranged on the outer wall of the welding lifting cylinder at intervals in the circumferential direction, and the welding lifting cylinder is in sliding connection with the inner wall of the welding rotary cylinder through the first crossed roller guide rails.
Further, each first cross roller guide rail comprises a first fixed guide rail and a first sliding guide rail which are in sliding connection with each other; the outer wall of the welding lifting cylinder is also provided with a plurality of first mounting grooves along the axial direction of the welding lifting cylinder, and the positions, corresponding to the first mounting grooves, of the inner wall of the welding rotating cylinder are also provided with a plurality of second mounting grooves; the first sliding guide rail of each first crossed roller guide rail is correspondingly arranged in a first mounting groove, and the first fixed guide rail of each first crossed roller guide rail is correspondingly arranged in a second mounting groove.
Further, the welding lifting mechanism comprises a welding lifting motor, a first screw rod module connected with an output shaft of the welding lifting motor, and a welding lifting seat connected with the first screw rod module; one end of the welding lifting seat is connected with one end of the welding lifting cylinder penetrating out of the welding rotary cylinder.
Further, the welding rotating mechanism comprises a welding rotating motor, a welding driving wheel connected with an output shaft of the welding rotating motor, a welding driven wheel arranged on one end of the welding rotating cylinder penetrating out of the welding installation disc, and a welding synchronous belt wound between the welding driving wheel and the welding driven wheel.
Further, the welding device also comprises a welding installation frame, a welding X-axis translation mechanism arranged on the welding installation frame, a welding Y-axis translation mechanism connected with the welding X-axis translation mechanism, and a welding translation plate connected with the welding Y-axis translation mechanism; and the welding installation disc, the welding rotating mechanism and the welding lifting mechanism are all installed on the welding translation plate.
Further, the welding device of the ultrasonic metal wire welding machine also comprises a visual positioning mechanism; the visual positioning mechanism is arranged on the welding translation plate and is arranged close to the welding installation plate.
Further, the visual positioning mechanism comprises a camera fixing frame arranged on the welding translation plate and an industrial camera arranged on the camera fixing frame.
By adopting the scheme, the utility model has the beneficial effects that:
This welding set uses first installation section of thick bamboo as the benchmark, coaxial arrangement welding rotary drum, welding lift section of thick bamboo, adopts such mounting means, when realizing that the soldered connection is rotatory, elevating movement's function, also can guarantee device overall structure's compactness, and then reduce device installation volume and quality, simultaneously, welding lift section of thick bamboo adopts the structure of tube-shape, its inside cavity, can be convenient for walk the line, and overall design is reasonable, convenient operation, the practicality is strong.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of FIG. 1 omitting the weld mount;
FIG. 3 is a schematic view of the structure of FIG. 2 omitting the first mounting cylinder;
FIG. 4 is a front view of FIG. 3;
Wherein, the attached drawings mark and illustrate:
1-welding a mounting plate; 2, welding a rotary drum; 3-welding a lifting cylinder; 4-a welding rotating mechanism; 5-welding a lifting mechanism; 6-a first mounting cylinder; 7, a welding head; 8-welding a mounting frame; 9-a visual positioning mechanism; 21-a first fixed rail; 22-a first sliding rail; 23-a first mounting groove; 41-welding a rotating electric machine; 42-welding a driving wheel; 43-welding a driven wheel; 44-welding a synchronous belt; 51-welding a lifting motor; 52-a first screw module; 53-welding a lifting seat; 54, welding a fixed seat; 61-a first bearing; 81-welding an X-axis translation mechanism; 82-welding a Y-axis translation mechanism; 83—welding translation plates.
Detailed Description
The utility model will be described in detail below with reference to the drawings and the specific embodiments.
Referring to fig. 1 to 4, the present utility model provides a welding device of an ultrasonic wire welding machine, which in one embodiment comprises a welding installation plate 1, a welding rotary cylinder 2, a welding lifting cylinder 3, a welding rotary mechanism 4 and a welding lifting mechanism 5; the welding installation plate 1 is also connected with a first installation cylinder 6, and a first bearing 61 is also installed in the first installation cylinder 6; the welding rotary cylinder 2 is arranged in the first mounting cylinder 6 through a first bearing 61, and one end of the welding rotary cylinder 2 movably passes through the first mounting cylinder 6 and the welding mounting disc 1 and then extends outwards; the welding rotating mechanism 4 is connected with one end of the welding rotating cylinder 2 penetrating out of the welding installation disc 1; one end of the welding lifting cylinder 3 coaxially penetrates through the welding rotary cylinder 2 to be arranged, and the welding lifting cylinder 3 is in sliding connection with the welding rotary cylinder 2; the welding lifting mechanism 5 is connected with one end of the welding lifting cylinder 3 penetrating out of the welding rotary cylinder 2; the other end of the welding lifting cylinder 3 is also provided with a welding head 7 for welding products; the welding lifting mechanism 5 is at least used for driving the welding lifting cylinder 3 to lift relative to the welding rotary cylinder 2, and the welding rotary mechanism 4 is at least used for driving the welding rotary cylinder 2 to drive the welding lifting cylinder 3 to do rotary motion.
With continued reference to fig. 1 to 4, in this embodiment, one end of the welding lifting cylinder 3 passes through the welding rotary cylinder 2 and then is connected with the welding lifting mechanism 5, and a welding head 7 for welding products can be mounted at the other end of the welding lifting cylinder 3, and the welding lifting cylinder 3 adopts a cylindrical structure, and the interior of the welding lifting cylinder 3 is hollow, so that the wire can be conveniently routed; because the welding lifting cylinder 3 is in sliding connection with the welding rotary cylinder 2, the welding lifting cylinder 3 can be driven to lift relative to the welding rotary cylinder 2 through the welding lifting mechanism 5, so that the lifting function of the welding head 7 is realized, meanwhile, one end of the welding rotary cylinder 2 penetrating out of the welding mounting plate 1 (the welding mounting plate 1 is a flange plate) is connected with the welding rotary mechanism 4, the welding rotary cylinder 2 is arranged in the first mounting cylinder 6 through the first bearing 61, the welding rotary mechanism 4 can drive the welding rotary cylinder 2 to rotate relative to the first mounting cylinder 6 through the first bearing 61, the welding rotary cylinder 2 can drive the welding lifting cylinder 3 to rotate, and the rotating function of the welding head 7 is realized, so that the welding head 7 can weld products; in this embodiment, the welding device uses the first mounting cylinder 6 as a reference, and the welding rotating cylinder 2 and the welding lifting cylinder 3 are coaxially mounted, and by adopting such a mounting manner, the compactness of the whole structure of the device can be ensured while the functions of rotating and lifting the welding head 7 are realized, and the mounting volume and quality of the device are further reduced.
In an embodiment, a plurality of first cross roller guide rails are further installed on the outer wall of the welding lifting cylinder 3 at intervals in the circumferential direction, and the welding lifting cylinder 3 is in sliding connection with the inner wall of the welding rotary cylinder 2 through the first cross roller guide rails. In this embodiment, a plurality of first crossed roller guide rails are installed on the periphery of the outer wall of the welding lifting cylinder 3, so that the lifting stability of the welding lifting cylinder 3 can be improved, meanwhile, the welding lifting cylinder 3 and the welding rotating cylinder 2 can be kept in a connection relationship through the first crossed roller guide rails, and further, when the welding rotating cylinder 2 rotates, the welding lifting cylinder 3 can be driven to synchronously rotate.
In one embodiment, each of the first cross roller tracks includes a first fixed track 21, a first sliding track 22 slidably coupled to each other; the outer wall of the welding lifting cylinder 3 is also provided with a plurality of first mounting grooves 23 along the axial direction thereof, and the positions of the inner wall of the welding rotating cylinder 2 corresponding to the plurality of first mounting grooves 23 are also provided with a plurality of second mounting grooves; the first sliding guide rail 22 of each first cross roller guide rail is correspondingly installed in a first installation groove 23, and the first fixed guide rail 21 of each first cross roller guide rail is correspondingly installed in a second installation groove. By installing the first slide rail 22 in the first installation groove 23 and installing the first fixed rail 21 in the second installation groove, the compactness and stability of the overall structure can be further improved.
In one embodiment, the welding lifting mechanism 5 includes a welding lifting motor 51, a first screw rod module 52 connected to an output shaft of the welding lifting motor 51, and a welding lifting seat 53 connected to the first screw rod module 52; one end of the welding lifting seat 53 is connected with one end of the welding lifting cylinder 3 penetrating out of the welding rotary cylinder 2. In this embodiment, one end of the welding lifting seat 53 is fixedly sleeved on one end of the welding lifting cylinder 3 penetrating out of the welding rotary cylinder 2 and is connected with the welding lifting cylinder; under the drive of welding elevating motor 51, can drive welding elevating seat 53 through first lead screw module 52 and drive welding elevating cylinder 3 and go up and down, in addition, welding elevating system 5 still includes welding fixing base 54, and the slide rail has still been arranged along vertical direction to one side of welding fixing base 54, and welding elevating seat 53 sliding arrangement is on the slide rail, and when welding elevating seat 53 was gone up and down the motion, can be directed it through the slide rail.
In one embodiment, the welding rotary mechanism 4 includes a welding rotary motor 41, a welding driving wheel 42 connected to an output shaft of the welding rotary motor 41, a welding driven wheel 43 mounted on one end of the welding rotary cylinder 2 penetrating from the welding mounting plate 1, and a welding timing belt 44 wound between the welding driving wheel 42 and the welding driven wheel 43. The welding rotary cylinder 2 can be driven to rotate through the welding driving wheel 42, the welding synchronous belt 44 and the welding driven wheel 43 under the driving of the welding rotary motor 41, and the welding rotary cylinder is simple and efficient.
In one embodiment, the welding device further comprises a welding mounting frame 8, a welding X-axis translation mechanism 81 arranged on the welding mounting frame 8, a welding Y-axis translation mechanism 82 connected with the welding X-axis translation mechanism 81, and a welding translation plate 83 connected with the welding Y-axis translation mechanism 82; the welding installation plate 1, the welding rotating mechanism 4 and the welding lifting mechanism 5 are all installed on the welding translation plate 83. In this embodiment, the welding X-axis translation mechanism 81 and the welding Y-axis translation mechanism 82 may directly adopt a linear motor module, which is not limited thereto, and under the mutual cooperation of the two, the welding translation plate 83 may be driven to perform a translation motion, so as to adjust the position of the welding head 7, so as to weld the product, and further, the welding X-axis translation mechanism further includes a visual positioning mechanism 9, the visual positioning mechanism 9 is mounted on the welding translation plate 83 and is disposed near the welding installation plate 1, and by the visual positioning mechanism 9, the area where the product needs to be welded may be positioned, so that the welding head 7 welds the product, thereby improving the working efficiency.
The foregoing description of the preferred embodiment of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (8)
1. The welding device of the ultrasonic metal wire welding machine is characterized by comprising a welding installation disc, a welding rotary drum, a welding lifting drum, a welding rotary mechanism and a welding lifting mechanism; the welding installation disc is also connected with a first installation cylinder, and a first bearing is also installed in the first installation cylinder; the welding rotary cylinder is arranged in the first mounting cylinder through the first bearing, and one end of the welding rotary cylinder movably penetrates through the first mounting cylinder and the welding mounting disc and then extends outwards; the welding rotating mechanism is connected with one end of the welding rotating cylinder penetrating out of the welding installation disc; one end of the welding lifting cylinder coaxially penetrates through the welding rotary cylinder to be arranged, and the welding lifting cylinder is in sliding connection with the welding rotary cylinder; the welding lifting mechanism is connected with one end of the welding lifting cylinder penetrating out of the welding rotary cylinder; the other end of the welding lifting cylinder is also provided with a welding head for welding the product; the welding lifting mechanism is at least used for driving the welding lifting cylinder to lift relative to the welding rotating cylinder, and the welding rotating mechanism is at least used for driving the welding rotating cylinder to drive the welding lifting cylinder to do rotary motion.
2. The welding device of the ultrasonic wire welding machine according to claim 1, wherein a plurality of first cross roller guide rails are further installed at intervals in the circumferential direction of the outer wall of the welding lifting cylinder, and the welding lifting cylinder is slidably connected with the inner wall of the welding rotary cylinder through the first cross roller guide rails.
3. The welding apparatus of an ultrasonic wire welding machine of claim 2, wherein each of the first cross roller rails includes a first fixed rail, a first sliding rail slidably coupled to each other; the outer wall of the welding lifting cylinder is also provided with a plurality of first mounting grooves along the axial direction of the welding lifting cylinder, and the positions, corresponding to the first mounting grooves, of the inner wall of the welding rotating cylinder are also provided with a plurality of second mounting grooves; the first sliding guide rail of each first crossed roller guide rail is correspondingly arranged in a first mounting groove, and the first fixed guide rail of each first crossed roller guide rail is correspondingly arranged in a second mounting groove.
4. The welding device of the ultrasonic wire welding machine according to claim 1, wherein the welding lifting mechanism comprises a welding lifting motor, a first screw rod module connected with an output shaft of the welding lifting motor, and a welding lifting seat connected with the first screw rod module; one end of the welding lifting seat is connected with one end of the welding lifting cylinder penetrating out of the welding rotary cylinder.
5. The welding device of the ultrasonic wire welding machine according to claim 4, wherein the welding rotating mechanism includes a welding rotating motor, a welding driving wheel connected to an output shaft of the welding rotating motor, a welding driven wheel mounted on one end of the welding rotating cylinder penetrating from the welding mounting plate, and a welding timing belt wound between the welding driving wheel and the welding driven wheel.
6. The welding device of an ultrasonic wire welding machine according to any one of claims 1 to 5, further comprising a welding mount, a welding X-axis translation mechanism mounted on the welding mount, a welding Y-axis translation mechanism connected to the welding X-axis translation mechanism, and a welding translation plate connected to the welding Y-axis translation mechanism; and the welding installation disc, the welding rotating mechanism and the welding lifting mechanism are all installed on the welding translation plate.
7. The welding apparatus of an ultrasonic wire welding machine of claim 6, wherein the welding apparatus of the ultrasonic wire welding machine further comprises a visual positioning mechanism; the visual positioning mechanism is arranged on the welding translation plate and is arranged close to the welding installation plate.
8. The welding apparatus of claim 7, wherein the visual positioning mechanism comprises a camera mount mounted on the weld pan plate and an industrial camera mounted on the camera mount.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322940610.7U CN221158958U (en) | 2023-10-30 | 2023-10-30 | Welding device of ultrasonic metal wire welding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322940610.7U CN221158958U (en) | 2023-10-30 | 2023-10-30 | Welding device of ultrasonic metal wire welding machine |
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CN221158958U true CN221158958U (en) | 2024-06-18 |
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CN202322940610.7U Active CN221158958U (en) | 2023-10-30 | 2023-10-30 | Welding device of ultrasonic metal wire welding machine |
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2023
- 2023-10-30 CN CN202322940610.7U patent/CN221158958U/en active Active
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