CN221134740U - Wind power tower cylinder flange group welding device - Google Patents
Wind power tower cylinder flange group welding device Download PDFInfo
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- CN221134740U CN221134740U CN202322932019.7U CN202322932019U CN221134740U CN 221134740 U CN221134740 U CN 221134740U CN 202322932019 U CN202322932019 U CN 202322932019U CN 221134740 U CN221134740 U CN 221134740U
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- wind power
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- power tower
- flange
- motor
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- 238000003466 welding Methods 0.000 title claims abstract description 43
- 230000005611 electricity Effects 0.000 claims abstract description 8
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 7
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 7
- 241001330002 Bambuseae Species 0.000 claims abstract description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 7
- 239000011425 bamboo Substances 0.000 claims abstract description 7
- 230000003137 locomotive effect Effects 0.000 claims description 10
- 238000010248 power generation Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Wind Motors (AREA)
Abstract
The utility model discloses a welding device for a flange group of a wind power tower, which comprises the following technical scheme: the wind power tower comprises a moving vehicle and clamping seats, wherein a side plate is arranged on one side of the moving vehicle close to the top, a positioning shaft is arranged on one side of the side plate close to the top, a clamping seat is arranged at the tail end of the positioning shaft, a clamping head is arranged on one side of the clamping seat, which is away from the positioning shaft, through a dovetail groove B, a clamping plate is arranged on one side, which is away from the side plate, through a dovetail groove A, two sides of the clamping plate, clamped on the outer surface of the wind power tower, a rotating wheel is arranged on the outer surface of the positioning shaft, a roll-over stand is arranged at the bottom of the rotating wheel, and a welding gun is arranged at the tail end of the roll-over stand. The utility model provides a wind-powered electricity generation tower section of thick bamboo flange group welding set has solved current welding set and has had a need erect wind-powered electricity generation tower section of thick bamboo on flange subassembly, because the height of generating tower section of thick bamboo is very high, and the clamping erects the difficulty very high, inconvenient welded problem to flange subassembly, conveniently carries out location clamping to the ring flange to the convenience welds the ring flange.
Description
Technical Field
The utility model relates to the technical field of wind power generation, in particular to a welding device for a flange group of a wind power tower.
Background
Wind power generation refers to converting kinetic energy of wind into electrical energy. Wind energy is clean and pollution-free renewable energy, converts kinetic energy of wind into mechanical kinetic energy, and converts the mechanical energy into electric kinetic energy, namely wind power generation. The principle of wind power generation is that wind power is utilized to drive windmill blades to rotate, the rotating speed is increased through a speed increaser to promote a generator to generate electricity, a wind power tower barrel is needed to be used in wind power generation, the wind power tower barrel is a tower pole of wind power generation, a supporting function is mainly played in a wind power generator set, and meanwhile, the vibration of the wind power generator set is absorbed, and in the production of the wind power tower barrel, a welding mechanism is needed to be used for welding the bottom of the wind power tower barrel.
Through searching, a welding device in the prior art, such as a flange welding device for wind power tower production disclosed by publication No. CN218612585U, is found, the flange is placed on a workbench, then the tower is placed on the upper surface of the flange, so that the inner ring of the tower corresponds to the inner ring of the flange, then the flange and the tower are fixed through a clamping mechanism, and the flange or the tower is prevented from moving in the welding process, so that welding is deviated from a gap between the tower and the flange.
The existing welding device needs to erect the wind power tower on the flange component, and because the height of the wind power tower is very high, the clamping erection difficulty is very high, and the flange component is inconvenient to weld.
Disclosure of utility model
The utility model aims to provide a welding device for a flange group of a wind power tower, which has the effect of facilitating clamping and welding of a flange plate, so as to solve the problems that the wind power tower needs to be erected on a flange component in the existing welding device, and the clamping and erecting difficulties are high due to the high height of the wind power tower, so that the flange component is inconvenient to weld.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a wind-powered electricity generation tower section of thick bamboo flange group welding set, includes locomotive and clamping seat, wherein the curb plate is installed near the top to locomotive one side, the locating shaft is installed near the top to curb plate one side, the clamping seat is installed to the locating shaft end, clamping seat deviates from locating shaft one side and installs the dress chuck through dovetail B, the locomotive deviates from curb plate one side and installs splint through dovetail A, both sides splint clamping are in wind-powered electricity generation tower section of thick bamboo surface.
Preferably, the outer surfaces of the clamping heads at two sides are clamped with flange plates, the flange plates are close to one end of the wind power tower, and the clamping heads are clamped in the wind power tower.
Preferably, a rotating wheel is arranged on the outer surface of the positioning shaft, a roll-over stand is arranged at the bottom of the rotating wheel, and a welding gun is arranged at the tail end of the roll-over stand.
Preferably, a gear A is arranged on the outer surface of the rotating wheel, a motor A is arranged on the side plate close to the top, a gear B is arranged on the output shaft of the motor A at the top of the gear A, and the gear A is meshed with the gear B.
Preferably, the clamping seat is provided with an equipment frame at the position of the dovetail groove B, one side of the equipment frame is provided with a motor C, and an output shaft of the motor C is provided with a movable rod.
Preferably, the movable rod is sleeved on the clamping heads at two sides, the movable rod is connected with the clamping heads at two sides through screw threads in a screwing mode, and screw threads at two ends of the outer surface of the movable rod are reversely arranged.
Preferably, the motor frame is arranged at the position of the dovetail groove A of the moving vehicle, a motor B is arranged at one side of the motor frame, a rotating shaft is arranged on an output shaft of the motor B, and the rotating shaft is sleeved inside the clamping plates at two sides.
Preferably, the rotating shaft is connected with the clamping plates at two sides through screw threads in a screwing mode, and screw threads on the outer surface of the rotating shaft are reversely arranged.
Compared with the prior art, the utility model has the following beneficial effects:
1. According to the utility model, the effect of positioning and fixing the flange and the wind power tower is achieved by arranging the clamping seat, the moving vehicle, the clamping plate and the clamping head, so that the problem that the flange is inconvenient to weld due to the fact that the wind power tower is required to be erected on the flange assembly due to the fact that the height of the wind power tower is very high and the clamping erection difficulty is very high in the existing welding device is solved, and the flange is convenient to position and clamp, so that the flange is convenient to weld.
2. According to the utility model, the motor A, the rotating wheel, the roll-over stand and the welding gun are arranged, so that the effect of automatically welding the flange plate is achieved, the problem that the flange assembly of the wind power tower needs to be welded manually by using a welding mechanism, the welding labor intensity is high, and the production efficiency of the wind power tower is affected is solved, the welding labor intensity of the flange assembly is reduced, and the production efficiency of the wind power tower is improved.
Drawings
FIG. 1 is a schematic diagram of a front view of the present utility model;
FIG. 2 is an enlarged schematic view of the structure A in FIG. 1;
FIG. 3 is an enlarged schematic view of the structure B in FIG. 1;
FIG. 4 is a schematic top view of a wind power tower and a clamping base of the present utility model;
fig. 5 is an enlarged schematic view of the structure of C in fig. 4.
Reference numerals: 1. a moving vehicle; 2. a welding gun; 3. a wind power tower; 4. a clamping plate; 5. a flange plate; 6. positioning a shaft; 7. a side plate; 8. a roll-over stand; 9. a gear A; 10. a motor A; 11. a gear B; 12. a rotating wheel; 13. a motor B; 14. a rotating shaft; 15. a dovetail groove A; 16. a motor frame; 17. mounting a chuck; 18. clamping base; 19. a movable rod; 20. a dovetail groove B; 21. a motor C; 22. and a device frame.
Detailed Description
The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.
Example 1
As shown in fig. 1 to 5, in order to achieve the above object, the present utility model provides the following technical solutions: the utility model provides a wind power tower cylinder flange group welding set, including locomotive 1 and clamping seat 18, curb plate 7 is installed near the top to one side of locomotive 1, location axle 6 is installed near the top to one side of curb plate 7, location axle 6 end installs clamping seat 18, clamping seat 18 deviates from location axle 6 one side and installs clamping head 17 through dovetail B20, locomotive 1 deviates from curb plate 7 one side and installs splint 4 through dovetail A15, both sides splint 4 clamping is in wind power tower cylinder 3 surface, both sides clamping head 17 surface clamping has flange 5, flange 5 is close to wind power tower cylinder 3 one end, clamping head 17 clamping is in wind power tower cylinder 3 inside, location axle 6 surface mounting has runner 12, the roll-over stand 8 is installed to runner 12 bottom, the welding gun 2 is installed at the end of the roll-over stand 8, the welding is convenient for be conducted on the junction, the gear A9 is installed on the outer surface of the rotating wheel 12, the motor A10 is installed near the top of the side plate 7, the gear B11 is installed on the top of the gear A9, the gear A9 is meshed with the gear B11, the rotating wheel 12 is driven to rotate through the set motor A10, thereby the roll-over stand 8 is driven to rotate, the motor frame 16 is installed at the position of the dovetail groove A15, the motor B13 is installed on one side of the motor frame 16, the rotating shaft 14 is installed on the output shaft of the motor B13, the rotating shaft 14 is sleeved inside the two-side clamping plates 4, the rotating shaft 14 is connected with the two-side clamping plates 4 through screw threads in a screwing mode, the screw threads on the outer surface of the rotating shaft 14 are reversely arranged, and the two-side clamping plates 4 are driven to move through the set rotating shaft 14.
The working principle of the wind power tower cylinder flange group welding device based on the embodiment 1 is as follows: after the utility model is installed, after the mobile vehicle 1 is fixed, a motor C21 is started, a movable rod 19 is driven to rotate by the motor C21, two side clamping heads 17 are driven to move by the movable rod 19, the flange 5 and the wind power tower 3 are clamped and fixed by the two side clamping heads 17, after the installation is completed, a motor A10 is started, a gear B11 is driven to rotate by the motor A10, a rotating wheel 12 is driven to rotate by the gear B11 and the gear A9, a roll-over stand 8 and a welding gun 2 are driven to roll over by the rotating wheel 12, and the flange 5 and the wind power tower 3 are welded by the arranged welding gun 2, so that the working flow of the equipment is completed.
Example two
As shown in fig. 1 to 5, the welding device for a flange set of a wind power tower according to the present utility model further includes: the clamping seat 18 is located dovetail groove B20 position department and installs equipment rack 22, and motor C21 is installed to equipment rack 22 one side, and motor C21 output shaft installs movable rod 19, and movable rod 19 cup joints in both sides clamping head 17, and movable rod 19 and both sides clamping head 17 pass through the screw thread and close the connection, and movable rod 19 surface both ends screw thread reverse setting drives both sides splint 4 through movable rod 19 and removes, fixes locomotive 1 through splint 4 and wind-powered electricity generation tower section of thick bamboo.
In this embodiment, when the flange plate 5 needs to be welded, the mobile vehicle 1 is moved to the bottom of the wind power tower 3, the flange plate 5 is moved to one end of the wind power tower 3, the flange plate is inserted into the wind power tower 3 through the clamping head 17, the motor B13 is started again, the motor B13 drives the rotating shaft 14 to rotate, the rotating shaft 14 drives the clamping plates 4 on two sides to move, and the clamping plates 4 are moved to the outer surface of the wind power tower 3, so that the mobile vehicle 1 is fixed.
The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.
Claims (8)
1. The utility model provides a wind-powered electricity generation tower section of thick bamboo flange group welding set, includes locomotive (1) and clamping seat (18), its characterized in that: the side board (7) is installed near the top on one side of locomotive (1), locating shaft (6) is installed near the top on one side of side board (7), clamping seat (18) is installed to locating shaft (6) end, clamping seat (18) deviate from locating shaft (6) one side and install dress chuck (17) through dovetail B (20), locomotive (1) deviate from side board (7) one side and install splint (4) through dovetail A (15), both sides splint (4) clamping are in wind-powered electricity generation tower (3) surface.
2. The wind power tower flange set welding device according to claim 1, wherein: the two sides of the clamping head (17) are provided with flange plates (5) on the outer surface, the flange plates (5) are close to one end of the wind power tower (3), and the clamping head (17) is clamped inside the wind power tower (3).
3. The wind power tower flange set welding device according to claim 1, wherein: the welding gun is characterized in that a rotating wheel (12) is arranged on the outer surface of the positioning shaft (6), a roll-over stand (8) is arranged at the bottom of the rotating wheel (12), and a welding gun (2) is arranged at the tail end of the roll-over stand (8).
4. A wind power tower flange set welding apparatus according to claim 3, characterized in that: the gear A (9) is arranged on the outer surface of the rotating wheel (12), the motor A (10) is arranged on the side plate (7) close to the top, the gear B (11) is arranged on the output shaft of the motor A (10) and positioned on the top of the gear A (9), and the gear A (9) is meshed with the gear B (11).
5. The wind power tower flange set welding device according to claim 1, wherein: the clamping seat (18) is located at the position of the dovetail groove B (20) and is provided with an equipment frame (22), one side of the equipment frame (22) is provided with a motor C (21), and an output shaft of the motor C (21) is provided with a movable rod (19).
6. The welding device for the flange group of the wind power tower according to claim 5, wherein: the movable rod (19) is sleeved on the clamping heads (17) at two sides, the movable rod (19) is connected with the clamping heads (17) at two sides through screw threads in a screwing mode, and screw threads at two ends of the outer surface of the movable rod (19) are reversely arranged.
7. The wind power tower flange set welding device according to claim 1, wherein: the movable vehicle (1) is provided with a motor frame (16) at the position of the dovetail groove A (15), one side of the motor frame (16) is provided with a motor B (13), an output shaft of the motor B (13) is provided with a rotating shaft (14), and the rotating shaft (14) is sleeved inside the clamping plates (4) at two sides.
8. The wind power tower flange set welding device according to claim 7, wherein: the rotating shaft (14) is connected with the clamping plates (4) at two sides through screw threads in a screwing mode, and screw threads on the outer surface of the rotating shaft (14) are reversely arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322932019.7U CN221134740U (en) | 2023-10-30 | 2023-10-30 | Wind power tower cylinder flange group welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322932019.7U CN221134740U (en) | 2023-10-30 | 2023-10-30 | Wind power tower cylinder flange group welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221134740U true CN221134740U (en) | 2024-06-14 |
Family
ID=91389793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322932019.7U Active CN221134740U (en) | 2023-10-30 | 2023-10-30 | Wind power tower cylinder flange group welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221134740U (en) |
-
2023
- 2023-10-30 CN CN202322932019.7U patent/CN221134740U/en active Active
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