CN221134582U - Slag cleaning mechanism for producing build-up welding wear-resisting plate - Google Patents
Slag cleaning mechanism for producing build-up welding wear-resisting plate Download PDFInfo
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- CN221134582U CN221134582U CN202322708273.9U CN202322708273U CN221134582U CN 221134582 U CN221134582 U CN 221134582U CN 202322708273 U CN202322708273 U CN 202322708273U CN 221134582 U CN221134582 U CN 221134582U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 111
- 239000002893 slag Substances 0.000 title claims abstract description 70
- 238000003466 welding Methods 0.000 title claims abstract description 68
- 230000007246 mechanism Effects 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims description 22
- 210000001503 joint Anatomy 0.000 claims description 14
- 238000005552 hardfacing Methods 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 abstract description 24
- 230000010405 clearance mechanism Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000926 A-3 tool steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
The utility model discloses a slag cleaning mechanism for producing a build-up welding wear-resistant plate, which relates to the technical field of build-up welding wear-resistant plate production and comprises a workbench and a cleaning assembly, wherein a supporting column foot is arranged at the lower end of the workbench, the cleaning assembly is arranged on the right side of the upper end of the workbench, the cleaning assembly comprises a protective cover, a driving motor, a cleaning roller, a mounting block, a fastening piece, a mounting through hole and a cleaning scraper, the driving motor is arranged on the left side of the protective cover, the front end of the driving motor is connected with the cleaning roller, the front end of the interior of the protective cover is provided with the mounting block, the two ends of the mounting block are provided with the fastening piece, and the interior of the mounting block is provided with the mounting through hole. This build-up welding antifriction plate production is with welding slag clearance mechanism, through the setting of clearance subassembly, avoid appearing that the effect that most welding slag hardness is too high and the relative simple and easy instrument can not reach effective clearance welding slag leads to the problem that welding slag clearance efficiency descends after solidifying, is convenient for improve welding slag clearance mechanism overall utilization efficiency.
Description
Technical Field
The utility model relates to the technical field of production of surfacing wear-resistant plates, in particular to a slag cleaning mechanism for production of surfacing wear-resistant plates.
Background
The surfacing wear-resistant lining plate is a wear-resistant lining plate manufactured by directly surfacing high-hardness and high-alloy wear-resistant welding wires on an A3 steel plate, compared with the traditional wear-resistant lining plate, the traditional wear-resistant lining plate is manufactured by dissolution and rolling in a steel mill, and the novel surfacing wear-resistant lining plate is manufactured by surfacing and then carrying out processing through production processes such as cutting, plate bending deformation, punching, welding and the like to form various wear-resistant lining plates, such as a conveyor lining plate, a coal feeder bottom plate, a cyclone separator back cone, a lining plate, wear-resistant blades and the like, the wear-resistant service life can be prolonged by more than 15 times compared with that of a common steel plate, and in order to improve the production efficiency of the surfacing wear-resistant plate, a welding slag cleaning mechanism is needed, but the existing welding slag cleaning mechanism still has the following defects:
The utility model as applied number 202022962741.1 discloses a welding slag cleaning mechanism for full-automatic welding, the structure is compact, the operation is simple and convenient, the practicability is strong, the second screw rod is driven to rotate through the hand wheel, the position of the clamping plate can be adjusted, the plate can be limited by matching with the limiting plate, thereby improving the stability of the plate, the first screw rod is driven to rotate through the first servo motor, the position of the placing table can be adjusted in a record mode, the plate surface can be welded at any position through matching with the adjusting component, the welding quality is improved, the welding slag can be loosened through the slag pressing component, follow-up manual slag knocking is not needed, the welding time is greatly shortened, but similar to the comparison file of the application, when the existing welding slag cleaning mechanism is used, as most welding slag is too high in hardness after solidification, and a relatively simple tool cannot achieve the effect of effectively cleaning the welding slag, meanwhile, the solidified welding slag is easy to splash during cleaning, workers who do not do protective measures are caused to be scratched, and the practical problem of the welding slag cleaning mechanism is caused.
Accordingly, in view of the above, research and improvement have been made to solve the conventional structure and defects, and a slag cleaning mechanism for producing a build-up welding wear plate has been proposed.
Disclosure of utility model
The utility model aims to provide a slag cleaning mechanism for producing a build-up welding wear-resistant plate, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a build-up welding wear-resisting plate production is with welding slag cleaning mechanism, includes workstation and clearance subassembly, the support column foot is installed to the workstation lower extreme, workstation upper end right side is provided with clearance subassembly, and clearance subassembly includes protection casing, driving motor, cleaning roller, installation piece, fastener, installation through-hole and cleaning blade, driving motor is installed in the protection casing left side, and the driving motor front end is connected with the cleaning roller, the inside front end of protection casing is provided with the installation piece, and the installation piece both ends are provided with the fastener to the installation through-hole has been seted up to the installation piece is inside, and installation piece internally connected with cleaning blade simultaneously, workstation upper end left side is provided with conveying assembly, the workstation right side is provided with the wedge, and the wedge lower extreme has increased album sediment.
Further, the number of the supporting column feet is four, and the four supporting column feet are symmetrically arranged at the bottom of the workbench through the central axis of the front face of the workbench.
Furthermore, the outer side of the cleaning roller is flush with the inner side of the protective cover, and the cleaning roller is rotationally connected with the protective cover through a driving motor.
Further, the outer dimension of the cleaning scraper is matched with the inner dimension of the mounting block, and the cleaning scraper is in threaded connection with the mounting block.
Further, the conveying assembly comprises a fixed plate, a servo motor, a screw rod and a movable block, wherein the servo motor is arranged on the left side of the fixed plate, the front end of the servo motor is connected with the screw rod, and the movable block is arranged outside the screw rod.
Further, the conveying assembly further comprises a limiting rod, limiting blocks and a butt joint limiting groove, the limiting rods are connected to two sides of the movable block, the limiting blocks are installed at the upper ends of the movable block, and the butt joint limiting groove is formed in the limiting blocks.
Further, the outer side of the movable block is flush with the outer side of the workbench, and the movable block is in sliding connection with the workbench through a screw rod.
Furthermore, the number of the limiting rods is two, and the two limiting rods are symmetrically arranged on two sides of the outside of the screw rod through the central axis of the front face of the screw rod.
The utility model provides a slag cleaning mechanism for producing a build-up welding wear-resistant plate, which has the following beneficial effects:
1. According to the utility model, through the arrangement of the cleaning component, when the welding slag cleaning mechanism for producing the surfacing wear-resistant plate is used, the cleaning component arranged on the right side of the upper end of the workbench is utilized to avoid the effect that most welding slag is too high in hardness after solidification and relatively simple tools cannot achieve effective cleaning of the welding slag, meanwhile, solidified welding slag is easy to splash during cleaning, workers which do not take protective measures are scratched, the problem that the service efficiency of the welding slag cleaning mechanism is reduced is caused, the protective cover is fixedly arranged on the right side of the upper end of the workbench through the fastening bolt, the output shaft of the driving motor arranged on the left side of the protective cover is connected with the cleaning roller through the coupling, the cleaning roller is driven to rotate in the protective cover through the operation of the driving motor, the mounting block is arranged on the front side of the cleaning roller through the fastening piece, the setting of the fastening piece is convenient to adjust the service angle of the mounting block, the slotted hole formed in the mounting block is matched with the outer size of the cleaning scraper, the cleaning scraper is arranged in the mounting block, the fastening bolt penetrates through the mounting through hole formed on the mounting block and the mounting block to fix the cleaning scraper in the mounting block, the mounting block is utilized to clean the residual welding slag on the surfacing wear-resistant plate, and the residual welding slag is cleaned by the cleaning roller, and the residual welding slag is cleaned, and the welding slag cleaning mechanism is practical is cleaned.
2. According to the utility model, through the arrangement of the conveying components, when the welding slag cleaning mechanism for producing the surfacing wear-resistant plate is used, the conveying components arranged on the left side of the upper end of the workbench prevent a plurality of welding slag cleaning mechanisms from not having the service performance of conveying the surfacing wear-resistant plate, so that the residual welding slag on the surfacing wear-resistant plate is required to be fixedly supported by workers in the process of cleaning, the situation that the practicability of the welding slag cleaning mechanism is reduced occurs is caused, the fixing plate is fixedly arranged on the left side of the upper end of the workbench through the fastening bolts, the servo motor is fixedly arranged on the left side of the fixing plate through the fastening bolts and matched with the fastening bolts, the output shaft of the servo motor is connected with the screw rod through the coupler, the screw rod is driven to rotate on the upper end of the workbench by the servo motor, meanwhile, the two sides of the movable block are connected with the limit rods, the movable block slides left and right on the upper end of the workbench when the screw rod rotates through the arrangement of the limit rods, the upper end of the movable block is fixedly provided with the limit block, meanwhile, the inside is provided with the butt joint limit groove, the limiting block to be arranged on the upper side of the limiting block, the welding slag to be conveniently replaced, the welding slag cleaning mechanism is arranged in the butt joint block, the butt joint block protruding at the lower end of the workbench is in the upper side of the workbench, the fixing block is matched with the fastening block, the fixing block is fixedly arranged on the left side of the upper end of the position of the upper end of the workbench, and the welding slag cleaning mechanism, the welding slag cleaning mechanism is conveniently displaced in the butt joint block, and the welding slag cleaning mechanism is conveniently and can be conveniently moved when the welding slag cleaning mechanism is moved.
Drawings
FIG. 1 is a schematic diagram of an overall front cross-sectional structure of a slag cleaning mechanism for producing a hardfacing wear plate of the present utility model;
FIG. 2 is a schematic diagram of a cross-sectional front view of a protective cover of a slag cleaning mechanism for producing a build-up welding wear plate according to the present utility model;
fig. 3 is a schematic perspective view of a cleaning scraper of a slag cleaning mechanism for producing a build-up welding wear plate.
In the figure: 1. a work table; 2. a support column base; 3. cleaning the assembly; 301. a protective cover; 302. a driving motor; 303. a cleaning roller; 304. a mounting block; 305. a fastener; 306. mounting through holes; 307. a cleaning blade; 4. a transport assembly; 401. a fixing plate; 402. a servo motor; 403. a screw rod; 404. a movable block; 405. a limit rod; 406. a limiting block; 407. a butt joint limit groove; 5. a wedge mesh; 6. slag collecting drawer.
Detailed Description
Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.
As shown in fig. 1 to 3, a slag cleaning mechanism for producing build-up welding wear plates comprises a workbench 1 and a cleaning component 3, wherein a supporting column foot 2 is arranged at the lower end of the workbench 1, the cleaning component 3 is arranged on the right side of the upper end of the workbench 1, the cleaning component 3 comprises a protective cover 301, a driving motor 302, a cleaning roller 303, a mounting block 304, a fastening piece 305, a mounting through hole 306 and a cleaning scraper 307, the driving motor 302 is arranged at the left side of the protective cover 301, the front end of the driving motor 302 is connected with the cleaning roller 303, the mounting block 304 is arranged at the front end of the protective cover 301, the fastening pieces 305 are arranged at the two ends of the mounting block 304, the mounting through hole 306 is arranged in the mounting block 304, the cleaning scraper 307 is connected in the mounting block 304, the number of the supporting column feet 2 is four, the four supporting column feet 2 are symmetrically arranged at the bottom of the workbench 1 with the central axis of the workbench 1, the outer side of the cleaning roller 303 is flush with the inner side of the protective cover 301, the cleaning roller 303 is rotationally connected with the protective cover 301 through a driving motor 302, the outer dimension of the cleaning scraper 307 is matched with the inner dimension of the mounting block 304, the cleaning scraper 307 is in threaded connection with the mounting block 304, the protective cover 301 is fixedly mounted on the right side of the upper end of the workbench 1 through a fastening bolt, an output shaft of the driving motor 302 mounted on the left side of the protective cover 301 is connected with the cleaning roller 303 through a coupling, the cleaning roller 303 is driven to rotate in the protective cover 301 through the operation of the driving motor 302, the mounting block 304 is mounted on the front side of the cleaning roller 303 through a fastening piece 305, the setting of the fastening piece 305 is convenient for adjusting the use angle of the mounting block 304, a slotted hole formed in the interior of the mounting block 304 is matched with the outer dimension of the cleaning scraper 307, the cleaning scraper 307 is mounted in the mounting block 304, the fastening bolts pass through the mounting through holes 306 formed on the mounting blocks 304 and fix the cleaning scraper 307 in the mounting blocks 304, the cleaning scraper 307 is used for cleaning the welding slag remained on the surfacing wear-resistant plate and the cleaning roller 303 is matched for cleaning the residual welding slag, so that the practicability of the welding slag cleaning mechanism is improved;
As shown in fig. 1, a conveying component 4 is arranged on the left side of the upper end of the workbench 1, a wedge-shaped net 5 is arranged on the right side of the workbench 1, a slag collecting drawer 6 is additionally arranged at the lower end of the wedge-shaped net 5, the conveying component 4 comprises a fixed plate 401, a servo motor 402, a screw rod 403 and a movable block 404, the servo motor 402 is arranged on the left side of the fixed plate 401, the front end of the servo motor 402 is connected with the screw rod 403, the movable block 404 is arranged outside the screw rod 403, the conveying component 4 further comprises a limiting rod 405, a limiting block 406 and a butt joint limiting groove 407, meanwhile, limiting rods 405 are connected on two sides of the movable block 404, the limiting block 406 is arranged on the upper end of the movable block 404, the butt joint limiting groove 407 is formed in the limiting block 406, the outer side of the movable block 404 is flush with the outer side of the workbench 1, the movable block 404 is in sliding connection with the workbench 1 through the screw rod 403, the limiting rods 405 are symmetrically arranged on two sides of the outer side of the screw rod 403 with the front central axis of the screw rod 403, the fixed plate 401 is fixedly arranged on the left side of the upper end of the workbench 1 through a fastening bolt, the servo motor 402 is fixedly arranged on the left side of the fixed plate 401 in cooperation with the fastening bolt, an output shaft of the servo motor 402 is connected with a screw rod 403 through a coupling, the servo motor 402 operates to drive the screw rod 403 to rotate on the upper end of the workbench 1, meanwhile, the outer side of the screw rod 403 is connected with a movable block 404, two sides of the movable block 404 are connected with a limiting rod 405, the movable block 404 slides left and right on the upper end of the workbench 1 when the screw rod 403 rotates through the arrangement of the limiting rod 405, a limiting block 406 is fixedly arranged on the upper end of the movable block 404, meanwhile, a butt joint limiting groove 407 is formed in the limiting block 406, a surfacing wear plate to be cleaned is arranged above the limiting block 406, and a clamping block protruding from the lower end of the surfacing wear plate is butt-jointed and arranged in the butt joint limiting groove 407, make stopper 406 spacing to the build-up welding antifriction plate, be convenient for take simultaneously and change the build-up welding antifriction plate to drive the displacement of build-up welding antifriction plate when movable block 404 removes, improve the use convenience of welding slag clearance mechanism when alleviating the staff work degree of difficulty.
In summary, when the slag cleaning mechanism for producing the surfacing wear-resistant plate is used, firstly, stability in the using process of equipment is improved through the supporting column foot 2 arranged at the lower end of the workbench 1, the fixing plate 401 is fixedly arranged at the left side of the upper end of the workbench 1 through the fastening bolts, the servo motor 402 is fixedly arranged at the left side of the fixing plate 401 in cooperation with the fastening bolts, the output shaft of the servo motor 402 is connected with the screw rod 403 through the coupling, the servo motor 402 operates to drive the screw rod 403 to rotate at the upper end of the workbench 1, meanwhile, the outer side of the screw rod 403 is connected with the movable block 404, two sides of the movable block 404 are connected with the limiting rods 405, the movable block 404 slides left and right at the upper end of the workbench 1 when the screw rod 403 rotates through the arrangement of the limiting rods 405, the upper end of the movable block 404 is fixedly provided with the limiting block 406, meanwhile, the inside of the limiting block 406 is provided with the butt joint limiting groove 407, the surfacing wear-resistant plate to be cleaned is placed above the limiting block 406, the protruding clamping blocks at the lower ends of the surfacing wear plates are butt-jointed and installed in the butt-joint limiting grooves 407, so that the limiting blocks 406 limit the surfacing wear plates, the surfacing wear plates are convenient to take and replace, the displacement of the surfacing wear plates is driven when the movable blocks 404 move, then the protective cover 301 is fixedly installed on the right side of the upper end of the workbench 1 through the fastening bolts, the protective cover 301 is arranged so as to prevent welding slag from splashing when welding slag is cleaned, the cleaning roller 303 is connected with an output shaft of the driving motor 302 installed on the left side of the protective cover 301 through a coupling, the cleaning roller 303 is driven to rotate in the protective cover 301 through the operation of the driving motor 302, the installation blocks 304 are installed on the front side of the cleaning roller 303 through the fastening pieces 305, the use angle of the installation blocks 304 is convenient to adjust through the installation of the fastening pieces 305, the slotted holes formed in the installation blocks 304 are matched with the outer dimensions of the cleaning scraper 307, the cleaning scraper 307 is installed inside the installation block 304, the fastening bolt penetrates through the installation through hole 306 formed in the installation block 304 and fixes the cleaning scraper 307 in the installation block 304, the cleaning scraper 307 is used for cleaning welding slag left on the surfacing wear-resistant plate and is matched with the cleaning roller 303 to clean the residual welding slag, and the welding slag falls into the slag collecting drawer 6 through the wedge-shaped net 5 after being cleaned by the cleaning roller 303 and the cleaning scraper 307, so that the welding slag is collected intensively, and the service efficiency of a welding slag cleaning mechanism is improved.
The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (8)
1. The utility model provides a build-up welding wear plate production is with welding slag cleaning mechanism, includes workstation (1) and clearance subassembly (3), its characterized in that, support column foot (2) are installed to workstation (1) lower extreme, workstation (1) upper end right side is provided with clearance subassembly (3), and clearance subassembly (3) include protection casing (301), driving motor (302), cleaning roller (303), installation piece (304), fastener (305), installation through-hole (306) and cleaning blade (307), driving motor (302) are installed in protection casing (301) left side, and driving motor (302) front end is connected with cleaning roller (303), the inside front end of protection casing (301) is provided with installation piece (304), and installation piece (304) both ends are provided with fastener (305) to installation through-hole (306) have been seted up to installation piece (304) inside, installation piece (304) internal connection has cleaning blade (307) simultaneously, workstation (1) upper end left side is provided with conveying component (4), workstation (1) right side is provided with wedge net (5), and wedge net (5) lower extreme is equipped with wedge net (6).
2. The slag cleaning mechanism for producing surfacing wear plates according to claim 1, wherein the number of the support column feet (2) is four, and the four support column feet (2) are symmetrically arranged at the bottom of the workbench (1) with the front central axis of the workbench (1).
3. The slag cleaning mechanism for producing build-up welding wear plates according to claim 1, wherein the outer side of the cleaning roller (303) is flush with the inner side of the shield (301), and the cleaning roller (303) is rotatably connected with the shield (301) by a driving motor (302).
4. The slag cleaning mechanism for producing hardfacing wear plates according to claim 1, wherein the outer dimensions of the cleaning blade (307) are matched to the inner dimensions of the mounting block (304), and the cleaning blade (307) is screwed to the mounting block (304).
5. The slag cleaning mechanism for producing surfacing wear plates according to claim 1, wherein the conveying assembly (4) comprises a fixed plate (401), a servo motor (402), a screw (403) and a movable block (404), the servo motor (402) is arranged on the left side of the fixed plate (401), the screw (403) is connected to the front end of the servo motor (402), and the movable block (404) is arranged outside the screw (403).
6. The slag cleaning mechanism for producing surfacing wear plates according to claim 5, wherein the conveying assembly (4) further comprises a limiting rod (405), limiting blocks (406) and a butt joint limiting groove (407), the limiting rods (405) are connected to two sides of the movable block (404), the limiting blocks (406) are installed at the upper ends of the movable block (404), and the butt joint limiting groove (407) is formed in the limiting blocks (406).
7. The slag cleaning mechanism for producing surfacing wear plates according to claim 6, wherein the outer side of the movable block (404) is flush with the outer side of the workbench (1), and the movable block (404) is slidably connected with the workbench (1) through a screw (403).
8. The slag cleaning mechanism for producing surfacing wear plates according to claim 6, wherein the number of the limit rods (405) is two, and the two limit rods (405) are symmetrically arranged on two sides of the outside of the screw (403) with the front central axis of the screw (403).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322708273.9U CN221134582U (en) | 2023-10-10 | 2023-10-10 | Slag cleaning mechanism for producing build-up welding wear-resisting plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322708273.9U CN221134582U (en) | 2023-10-10 | 2023-10-10 | Slag cleaning mechanism for producing build-up welding wear-resisting plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221134582U true CN221134582U (en) | 2024-06-14 |
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ID=91417869
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322708273.9U Active CN221134582U (en) | 2023-10-10 | 2023-10-10 | Slag cleaning mechanism for producing build-up welding wear-resisting plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221134582U (en) |
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2023
- 2023-10-10 CN CN202322708273.9U patent/CN221134582U/en active Active
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