CN221112544U - Flat vulcanizing machine for modified high polymer material - Google Patents
Flat vulcanizing machine for modified high polymer material Download PDFInfo
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- CN221112544U CN221112544U CN202322738684.2U CN202322738684U CN221112544U CN 221112544 U CN221112544 U CN 221112544U CN 202322738684 U CN202322738684 U CN 202322738684U CN 221112544 U CN221112544 U CN 221112544U
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- 239000002861 polymer material Substances 0.000 title claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 48
- 239000000463 material Substances 0.000 claims description 19
- 230000000712 assembly Effects 0.000 abstract 2
- 238000000429 assembly Methods 0.000 abstract 2
- 238000004073 vulcanization Methods 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses a flat vulcanizing machine for modified polymer materials, which is characterized by comprising a base, wherein a hydraulic cylinder is arranged on the base, the hydraulic cylinder is connected with a hydraulic plate, lifting assemblies are arranged on two sides of the hydraulic cylinder and are connected with two sides of a heating plate, a lower pressing plate is arranged on the lifting assemblies, the lower pressing plate also has a heating function, warning rods are arranged on two sides of the base, the warning rods are arranged in front of the hydraulic plate, infrared sensors are arranged on the warning rods, the infrared sensors are connected with a switch of the flat vulcanizing machine through a PLC, and an operating host is arranged beside the base.
Description
Technical Field
The utility model relates to the technical field of vulcanizing machines, in particular to a flat vulcanizing machine for modified polymer materials.
Background
The press vulcanizer is mainly used for vulcanizing materials, belongs to hydraulic machinery, and has the main functions of providing pressure and temperature required by vulcanization, wherein the pressure is generated by a hydraulic system through a hydraulic cylinder, the temperature is provided by a heating medium, and the press vulcanizer has the advantages of large pressure per unit area of a hot plate, reliable equipment operation, less maintenance amount and the like, and is suitable for vulcanizing and pressing various rubber products. In the prior art, the setting of the vulcanizing press is generally not protected, and a worker is easy to hurt himself because of improper operation, for example, hands carelessly extend into the pressing plate during the running process of the machine, or the worker is too close to the machine.
Disclosure of utility model
The utility model aims to solve the technical problems and provides a flat vulcanizing machine for a modified polymer material, which can prevent workers from being injured.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a modified is press vulcanizer for macromolecular material, includes the base, be equipped with the pneumatic cylinder on the base, the pneumatic cylinder is connected with the hydraulic pressure board, the pneumatic cylinder both sides are equipped with lifting unit, lifting unit connects the both sides of hot plate, be equipped with the holding down plate on the lifting unit, the holding down plate also has the function of heating, the both sides of base are provided with the warning pole, the warning pole sets up before the hydraulic plate, be equipped with infrared sensor on the warning pole, infrared sensor passes through PLC and links to each other with press vulcanizer's switch, the other control host computer that is provided with of base.
In order to realize lifting of the heating plate, a further preferable technical scheme is that the lifting assembly comprises lifting rods arranged on two sides of the hydraulic cylinder, sliding blocks are arranged on the lifting rods, one ends, close to the hydraulic cylinder, of the sliding blocks on two sides are connected with the heating plate, and the other ends of the sliding blocks are connected with a motor.
In order to enable the heating plate to rotate, so as to help workers to better take down vulcanized materials, a further preferable technical scheme is that a rotating shaft is arranged between the sliding block and the heating plate, and the rotation of the rotating shaft is controlled by a control host.
In order to enable the material to be heated more uniformly, a further preferable technical scheme is that the heating plate is divided into an outer layer and an inner layer, a medium layer is formed between the outer layer and the inner layer, and the outer layer is connected with an air inlet pipe and an air outlet pipe.
In order to improve the vulcanizing efficiency, a further preferable technical scheme is that the lifting assembly is connected with a plurality of heating plates.
In order to enable a worker to principle the vulcanizing agent when the vulcanizing machine operates, a further preferable technical scheme is that the warning rod is provided with a warning lamp.
Compared with the prior art, the utility model has the beneficial effects that:
Firstly, the warning rod is arranged at the safe distance in front of the vulcanizing machine, firstly, the working personnel can be reminded that the machine is running and does not approach, and secondly, if the working personnel are not approaching, the sensor on the warning rod can forcedly stop the running of the machine after sensing that the working personnel enter the dangerous distance, so that the working personnel are prevented from being injured by the machine.
Secondly, the rotating shaft arranged on the vulcanizing machine can enable the heating plate to rotate for a certain angle, after the vulcanizing agent is operated, the heating plate is rotated to enable materials at high temperature to freely slide along with gravity, and a receiving tool is prepared at a corresponding position in front of the vulcanizing machine to receive the high-temperature materials, so that scalding caused by improper operation when workers take out the materials by hands is prevented; and simultaneously, the impurity scraps, burrs and the like heated on the heating plate can be removed more conveniently under the action of rotation and gravity of the heating plate.
Thirdly, the heating plate of the present utility model is provided with a double-layer structure, and the medium for heating the heating plate can rapidly and uniformly heat the surface, and because if the machine stops running, the machine can recover the temperature slowly, the setting can rapidly reach the vulcanization temperature, and the surface temperature of the heating plate can be uniform, so that better vulcanization can be realized.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
In the figure: 1. a base; 2. a hydraulic press; 3. a hydraulic cylinder; 4. a hydraulic plate; 5. a lifting rod; 6. a slide block; 7. a heating plate; 8. an outer layer; 9. an inner layer; 10. a rotating shaft; 11. controlling a host; 12. and a warning rod 13 is arranged below the pressing plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Example 1
As shown in fig. 1, a modified polymer material is with flat vulcanizing machine, including base 1, be equipped with hydraulic press 2 on the base 1, be provided with pneumatic cylinder 3 on the hydraulic press 2, pneumatic cylinder 3 is connected with hydraulic plate 4, the pneumatic cylinder 3 both sides are equipped with lifting unit, lifting unit connects the both sides of hot plate 7, be equipped with holding down plate 13 on the lifting unit, holding down plate 13 also has the function of heating, set up holding down plate 13 and simultaneously push down in the in-process of vulcanizing, utilize the characteristic that hot plate 7 is bilayer, make upper surface and lower surface of material that needs to vulcanize heat simultaneously, make vulcanization efficiency higher, the both sides of base 1 are provided with warning pole 12, warning pole 12 sets up in front of hydraulic plate 4, be equipped with infrared sensor on the warning pole 12, infrared sensor passes through the switch of PLC with flat vulcanizing machine links to each other, the base 1 side is provided with control host computer 11, infrared sensor can respond to the human body, when the human body is sensed, thereby stop the machine operation in order to prevent injuring the staff, in some other embodiments, infrared sensor can replace distance sensor, stop machine when someone runs into the safe distance within the scope, stand control machine.
Specifically, in order to realize the lift of hot plate, further preferred technical scheme has, and lifting assembly is including setting up lifter 5 in the pneumatic cylinder both sides, is provided with slider 6 on the lifter 5, and the one end that the both sides slider 6 is close to the pneumatic cylinder links to each other with hot plate 7, and the other end and the motor of slider 6 link to each other, realizes the lift of hot plate 7 through the slip of slider 6 on lifter 5. In order to enable the heating plate to rotate so as to help workers to better take down vulcanized materials, a further preferred technical scheme is that a rotating shaft 10 is arranged between the sliding block 6 and the heating plate 7, the rotation of the rotating shaft 10 is controlled by a control host 11, after vulcanization is completed, the workers can control the control host 11 to enable the heating plate 7 to rotate, receiving positions are arranged at the material sliding positions in advance, and therefore workers cannot be scalded in the material taking process.
Specifically, in order to make the material heated more uniformly, a further preferred technical scheme is that the heating plate 7 is divided into an outer layer 8 and an inner layer 9, a medium layer is formed between the outer layer 8 and the inner layer 9 and is used for containing a heating medium, the heating medium can be gas or liquid, in this embodiment, gas is used, the outer layer 8 is connected with an air inlet pipe and an air outlet pipe, when the heating plate is heated, steam enters the medium layer from the outer layer 8 and rapidly diffuses to the whole medium layer, the surface of the heating plate 7 can be rapidly heated due to the existence of the inner layer, and the steam can diffuse to each corner of the surface of the heating plate 7 instead of being disordered in the heating plate 7 as in the prior art. In order to improve the efficiency of vulcanization, a further preferable technical scheme is that the lifting assembly is connected with a plurality of heating plates 7, a plurality of heating plates are arranged, each layer of vulcanized material can be placed, the heating plates 7 are pushed by the rising of the hydraulic plate 4, then the heating plates are mutually extruded, and the upper surface and the lower surface of the vulcanized material are simultaneously heated by utilizing the advantages of the double-layer heating plates, so that the vulcanizing speed and efficiency are improved. In order to enable a worker to principle the vulcanizing agent when the vulcanizing machine operates, a further preferable technical scheme is that a warning lamp is arranged on the warning rod 12 and is turned on when the machine operates so as to prompt the worker to keep away from the vulcanizing machine.
The beneficial effects of the utility model are as follows:
Firstly, the warning rod is arranged at the safe distance in front of the vulcanizing machine, firstly, the working personnel can be reminded that the machine is running and does not approach, and secondly, if the working personnel are not approaching, the sensor on the warning rod can forcedly stop the running of the machine after sensing that the working personnel enter the dangerous distance, so that the working personnel are prevented from being injured by the machine.
Secondly, the rotating shaft arranged on the vulcanizing machine can enable the heating plate to rotate for a certain angle, after the vulcanizing agent is operated, the heating plate is rotated to enable materials at high temperature to freely slide along with gravity, and a receiving tool is prepared at a corresponding position in front of the vulcanizing machine to receive the high-temperature materials, so that scalding caused by improper operation when workers take out the materials by hands is prevented; and simultaneously, the impurity scraps, burrs and the like heated on the heating plate can be removed more conveniently under the action of rotation and gravity of the heating plate.
Thirdly, the heating plate of the present utility model is provided with a double-layer structure, and the medium for heating the heating plate can rapidly and uniformly heat the surface, and because if the machine stops running, the machine can recover the temperature slowly, the setting can rapidly reach the vulcanization temperature, and the surface temperature of the heating plate can be uniform, so that better vulcanization can be realized.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The utility model provides a modified is press vulcanizer for macromolecular material, its characterized in that, the on-line screen storage device comprises a base, be equipped with the pneumatic cylinder on the base, the pneumatic cylinder is connected with the hydraulic plate, the pneumatic cylinder both sides are equipped with lifting unit, the both sides of hot plate are connected to lifting unit, the last holding down plate that is equipped with of lifting unit, the holding down plate also has the function of heating, the both sides of base are provided with the warning pole, the warning pole sets up before the hydraulic plate, be equipped with infrared sensor on the warning pole, infrared sensor passes through PLC and links to each other with press vulcanizer's switch, the other control host computer that is provided with of base.
2. The press vulcanizer for modified polymer materials as claimed in claim 1, wherein the lifting assembly comprises lifting rods arranged at two sides of the hydraulic cylinder, sliding blocks are arranged on the lifting rods, one ends of the sliding blocks, close to the hydraulic cylinder, at two sides are connected with the heating plate, and the other ends of the sliding blocks are connected with the motor.
3. The press vulcanizer for modified polymer materials according to claim 2, wherein a rotating shaft is provided between the slider and the heating plate, and the rotation of the rotating shaft is controlled by a control host.
4. The press vulcanizer for modified polymer materials as defined in claim 1, wherein the heating plate is divided into an outer layer and an inner layer, a dielectric layer is formed between the outer layer and the inner layer, and the outer layer is connected with an air inlet pipe and an air outlet pipe.
5. A press for modifying a polymeric material as defined in claim 1, wherein said lifting assembly is coupled to a plurality of heating plates.
6. The press vulcanizer for modified polymer materials according to claim 1, wherein the warning bar is provided with a warning lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322738684.2U CN221112544U (en) | 2023-10-12 | 2023-10-12 | Flat vulcanizing machine for modified high polymer material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322738684.2U CN221112544U (en) | 2023-10-12 | 2023-10-12 | Flat vulcanizing machine for modified high polymer material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221112544U true CN221112544U (en) | 2024-06-11 |
Family
ID=91364524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322738684.2U Active CN221112544U (en) | 2023-10-12 | 2023-10-12 | Flat vulcanizing machine for modified high polymer material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221112544U (en) |
-
2023
- 2023-10-12 CN CN202322738684.2U patent/CN221112544U/en active Active
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