CN221110428U - Pipeline welding cooperation robot - Google Patents
Pipeline welding cooperation robot Download PDFInfo
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- CN221110428U CN221110428U CN202323037912.XU CN202323037912U CN221110428U CN 221110428 U CN221110428 U CN 221110428U CN 202323037912 U CN202323037912 U CN 202323037912U CN 221110428 U CN221110428 U CN 221110428U
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- 238000003466 welding Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 description 5
- 239000011324 bead Substances 0.000 description 2
- 239000010953 base metal Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Abstract
The utility model discloses a pipeline welding cooperation robot which comprises a working platform, wherein a rotary sliding table module is arranged on one side of the working platform, a lifting sliding table module is arranged on the rotary sliding table module, a translation sliding table module is arranged on the lifting sliding table module, a welding gun which is fixedly connected is arranged on the translation sliding table module, and a clamping module is arranged on the other side of the working platform; the clamping module comprises a clamping block, a boosting lock rod, a ratchet lock and a positioning block, wherein the clamping block and the positioning block are symmetrically arranged along the center of the working platform, one end of the boosting lock rod is fixedly connected with the clamping block, and the other end of the boosting lock rod is provided with a pawl meshed with the ratchet lock. The utility model adopts the cooperative robot for welding the pipeline, realizes 360-degree all-round automatic welding of the pipeline, ensures the welding quality and simultaneously can continuously operate, and greatly reduces the working strength of workers.
Description
Technical Field
The utility model relates to the technical field of pipeline welding, in particular to a pipeline welding cooperative robot.
Background
Pipeline welding is a key technology for long distance pipeline laying. The welding is direct connection between pipe sections, the structure is simple, the welded pipeline is attractive and tidy, a large number of shaping pipe fittings are saved, the joint is not limited by pipe diameter, the operation speed is high, and the welded joint is firm and tight (the strength of the welding seam generally reaches more than eighty-five percent of the strength of the pipeline and even exceeds the strength of a base metal). In the laying process of the pipeline, most of the butt joint circular seams of the pipeline are fixedly installed during welding, so that the welding equipment is required to realize 360-degree all-round welding around the pipeline.
In the prior art, a manual welding mode is mostly adopted, the labor intensity of workers is high, the production efficiency is low, the construction process is greatly influenced by natural factors such as working environment and the like, and the requirements on welding quality and efficiency in the pipeline laying process are difficult to meet. There is thus an urgent need for a pipe welding cooperative robot to solve the above problems.
Disclosure of utility model
The utility model aims to provide a pipeline welding cooperative robot, which realizes 360-degree all-round automatic welding of pipelines, ensures welding quality and simultaneously can continuously operate, and greatly reduces the working strength of workers.
In order to achieve the above purpose, the utility model provides a pipeline welding cooperative robot, which comprises a working platform, wherein one side of the working platform is provided with a rotary sliding table module, the rotary sliding table module is provided with a lifting sliding table module, the lifting sliding table module is provided with a translation sliding table module, the translation sliding table module is provided with a welding gun which is fixedly connected, and the other side of the working platform is provided with a clamping module;
The clamping module comprises a clamping block, a boosting lock rod, a ratchet lock and a positioning block, wherein the clamping block and the positioning block are symmetrically arranged along the center of the working platform, one end of the boosting lock rod is fixedly connected with the clamping block, and the other end of the boosting lock rod is provided with a pawl meshed with the ratchet lock.
Preferably, the working platform is of a hollow major arc structure, the inner ring of the working platform is of a U-shaped structure, the rotary sliding table module comprises a rotary table and a driving cylinder, the rotary table is identical to the working platform in shape, the rotary table and the circle center of the working platform are on the same straight line, the rotary table and the working platform are rotationally connected around the circle center, and the driving cylinder is fixedly connected with the rotary table.
Preferably, the lifting sliding table module comprises a first linear sliding rail, a first sliding block and a thin air cylinder, wherein the first linear sliding rail is arranged on the outer surface of the rotary table, the first linear sliding rail is arranged in parallel along the opening direction of the rotary table, the first sliding block is in sliding connection with the first linear sliding rail, and the thin air cylinder is fixedly connected with the first sliding block.
Preferably, the translational sliding table module has the same structure as the lifting sliding table module, and comprises a second linear sliding rail and a second sliding block, wherein the second linear sliding rail is fixedly connected with the first sliding block, the second linear sliding rail is parallel to a circle center connecting line of the turntable and the working platform, and the second sliding block is fixedly connected with the welding gun.
Preferably, the positioning block is of an inverted V-shaped structure, a plurality of adjusting holes are formed in the positioning block, positioning holes corresponding to the adjusting holes are formed in the working platform, and the adjusting holes are fixedly connected with the positioning holes through fixing blocks.
Therefore, the pipeline welding cooperative robot has the following technical effects:
(1) The utility model is provided with the rotary slipway module, the lifting slipway module and the translational slipway module, and is matched with a welding gun to realize 360-degree all-round automatic welding of the pipeline, thereby ensuring the welding quality and simultaneously being capable of continuous operation and greatly reducing the working strength of workers.
(2) The utility model is provided with the adjusting holes and the positioning holes, is convenient for the positioning blocks to stretch and retract, and meets the welding requirements of pipelines with different specifications.
The technical scheme of the utility model is further described in detail through the drawings and the embodiments.
Drawings
FIG. 1 is a front view of an embodiment of a pipe welding collaboration robot of the present utility model;
FIG. 2 is a left side view of an embodiment of a pipe welding collaboration robot of the present utility model;
fig. 3 is a right side view of an embodiment of a pipe welding collaborative robot of the present utility model.
Reference numerals
1. A working platform; 2. rotating the slipway module; 3. a turntable; 4. a driving cylinder; 5. a lifting slipway module; 6. a first linear slide rail; 7. a first slider; 8. a thin cylinder; 9. a translation sliding table module; 10. the second linear slide rail; 11. a second slider; 12. a clamping module; 13. a clamping block; 14. a boost lock lever; 15. a ratchet lock; 16. a positioning block; 17. a pawl; 18. an adjustment aperture; 19. a fixed block; 20. and a welding gun.
Detailed Description
The technical scheme of the utility model is further described below through the attached drawings and the embodiments.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this utility model belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
As shown in the figure, the pipeline welding cooperation robot comprises a working platform 1, wherein a rotary sliding table module 2 is arranged on one side of the working platform 1, a lifting sliding table module 5 is arranged on the rotary sliding table module 2, a translation sliding table module 9 is arranged on the lifting sliding table module 5, and a welding gun 20 fixedly connected with the translation sliding table module 9 is arranged on the translation sliding table module 9, so that 360-degree all-round automatic welding of a pipeline is realized.
The other side of the working platform 1 is provided with a clamping module 12, the clamping module 12 comprises a clamping block 13, a boosting lock rod 14, a ratchet lock 15 and a positioning block 16, the clamping block 13 and the positioning block 16 are symmetrically arranged along the center of the working platform 1, one end of the boosting lock rod 14 is fixedly connected with the clamping block 13, and the other end of the boosting lock rod 14 is provided with a pawl 17 meshed with the ratchet lock 15. The pawl 17 realizes that the boost lock rod 14 cannot automatically retract after forward pushing, and if the boost lock rod 14 needs to be reset, the boost lock rod 14 needs to be reversely pulled while the pawl 17 is manually lifted.
The positioning block 16 is of an inverted V-shaped structure, a plurality of adjusting holes 18 are formed in the positioning block 16, positioning holes (not labeled in the figure) corresponding to the adjusting holes 18 are formed in the working platform 1, and the adjusting holes 18 are fixedly connected with the positioning holes through fixing blocks 19. The fixing block 19 adopts a detachable structure such as a bolt, so that the position of the positioning block 16 is convenient to adjust, and the positioning block 16 can freely stretch and retract along the direction of the adjusting hole 18.
The working platform 1 is of a hollow major arc structure, and the inner ring of the working platform 1 is of a U-shaped structure. The rotary sliding table module 2 comprises a rotary table 3 and a driving cylinder 4, the rotary table 3 is identical to the working platform 1 in shape, the rotary table 3 and the circle center of the working platform 1 are on the same straight line, the rotary table 3 and the working platform 1 are rotationally connected around the circle center, and the driving cylinder 4 is fixedly connected with the rotary table 3.
The lifting sliding table module 5 comprises a first linear sliding rail 6, a first sliding block 7 and a thin air cylinder 8, wherein the first linear sliding rail 6 is arranged on the outer surface of the rotary table 3, the first linear sliding rail 6 is arranged in parallel along the opening direction of the rotary table 3, the first sliding block 7 is in sliding connection with the first linear sliding rail 6, and the thin air cylinder 8 is fixedly connected with the first sliding block 7.
The translational sliding table module 9 has the same structure as the lifting sliding table module 5, the translational sliding table module 9 comprises a second linear sliding rail 10 and a second sliding block 11, the second linear sliding rail 10 is fixedly connected with the first sliding block 7, the second linear sliding rail 10 is parallel to a circle center connecting line of the turntable 3 and the working platform 1, and the second sliding block 11 is fixedly connected with the welding gun 20.
In the actual use process, the working steps are as follows:
S1, adjusting the clamping module 12: according to the pipeline size, one of the adjusting holes 18 is fixedly connected with the positioning hole, the position of the positioning block 16 is adjusted, the equipment is placed on the pipeline, the boosting lock rod 14 is manually pushed to drive the clamping block 13 to move upwards, pressure is applied to the pipeline, and meanwhile, the pawl 17 is meshed with the ratchet lock 15 to prevent the boosting lock rod 14 from rebounding.
S2, starting the driving cylinder 4, and driving the turntable 3 to drive the lifting slipway module 5, the translation slipway module 9 and the welding gun 20 to do rotary motion around the pipeline.
S3, starting the thin air cylinder 8, and driving the translational sliding table module 9 and the welding gun 20 to do high-low lifting movement by the first sliding block 7, and adjusting the position to enable the welding gap between the welding gun 20 and the pipeline to be kept uniform.
S4, starting the welding gun 20 and the sliding table module 9, enabling the second sliding block 11 to drive the welding gun 20 to do front-back translation, adjusting the position of the welding gun 20 to enable the welding gun 20 to be located in the welding bead, and not deviating from the welding bead, so that the pipeline welding process is completed.
Therefore, the pipeline welding cooperative robot disclosed by the utility model realizes 360-degree all-round automatic welding of the pipeline, ensures the welding quality and simultaneously can continuously operate, and greatly reduces the working strength of workers.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting it, and although the present utility model has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that: the technical scheme of the utility model can be modified or replaced by the same, and the modified technical scheme cannot deviate from the spirit and scope of the technical scheme of the utility model.
Claims (5)
1. The utility model provides a pipeline welding cooperation robot which characterized in that: the welding gun welding device comprises a working platform, wherein a rotary sliding table module is arranged on one side of the working platform, a lifting sliding table module is arranged on the rotary sliding table module, a translation sliding table module is arranged on the lifting sliding table module, a welding gun which is fixedly connected is arranged on the translation sliding table module, and a clamping module is arranged on the other side of the working platform;
The clamping module comprises a clamping block, a boosting lock rod, a ratchet lock and a positioning block, wherein the clamping block and the positioning block are symmetrically arranged along the center of the working platform, one end of the boosting lock rod is fixedly connected with the clamping block, and the other end of the boosting lock rod is provided with a pawl meshed with the ratchet lock.
2. A pipe welding cooperative robot as defined in claim 1, wherein: the rotary sliding table comprises a rotary table and a driving cylinder, wherein the rotary table is of a hollow major arc structure, the inner ring of the working table is of a U-shaped structure, the rotary table is identical to the working table in shape, the rotary table and the circle center of the working table are on the same straight line, the rotary table and the working table are rotationally connected around the circle center, and the driving cylinder is fixedly connected with the rotary table.
3. A pipe welding cooperative robot as claimed in claim 2, wherein: the lifting sliding table module comprises a first linear sliding rail, a first sliding block and a thin air cylinder, wherein the first linear sliding rail is arranged on the outer surface of the rotary table, the first linear sliding rail is arranged in parallel along the opening direction of the rotary table, the first sliding block is in sliding connection with the first linear sliding rail, and the thin air cylinder is fixedly connected with the first sliding block.
4. A pipe welding cooperative robot as claimed in claim 3, wherein: the translation sliding table module is identical to the lifting sliding table module in structure, the translation sliding table module comprises a second linear sliding rail and a second sliding block, the second linear sliding rail is fixedly connected with the first sliding block, the second linear sliding rail is parallel to a circle center connecting line of the turntable and the working platform, and the second sliding block is fixedly connected with the welding gun.
5. A pipe welding cooperative robot as defined in claim 1, wherein: the positioning block is of an inverted V-shaped structure, a plurality of adjusting holes are formed in the positioning block, positioning holes corresponding to the adjusting holes are formed in the working platform, and the adjusting holes are fixedly connected with the positioning holes through fixing blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323037912.XU CN221110428U (en) | 2023-11-10 | 2023-11-10 | Pipeline welding cooperation robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323037912.XU CN221110428U (en) | 2023-11-10 | 2023-11-10 | Pipeline welding cooperation robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221110428U true CN221110428U (en) | 2024-06-11 |
Family
ID=91367071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323037912.XU Active CN221110428U (en) | 2023-11-10 | 2023-11-10 | Pipeline welding cooperation robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221110428U (en) |
-
2023
- 2023-11-10 CN CN202323037912.XU patent/CN221110428U/en active Active
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