CN221099061U - Supercooled water type ice making system - Google Patents
Supercooled water type ice making system Download PDFInfo
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- CN221099061U CN221099061U CN202322805080.5U CN202322805080U CN221099061U CN 221099061 U CN221099061 U CN 221099061U CN 202322805080 U CN202322805080 U CN 202322805080U CN 221099061 U CN221099061 U CN 221099061U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 151
- 239000003507 refrigerant Substances 0.000 claims abstract description 91
- 239000013078 crystal Substances 0.000 claims abstract description 61
- 238000009833 condensation Methods 0.000 claims abstract description 19
- 230000005494 condensation Effects 0.000 claims abstract description 19
- 238000002425 crystallisation Methods 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 16
- 238000005452 bending Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 238000004781 supercooling Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 238000001914 filtration Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000001502 supplementing effect Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- 238000007710 freezing Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000005457 ice water Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000011555 saturated liquid Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
The application relates to a supercooled water type ice making system, comprising: the refrigerant module comprises an evaporator, a compressor and a condensation throttling assembly, wherein the evaporator comprises a first refrigerant inlet, a refrigerant outlet, a cold water inlet, a cold water outlet and a bypass hole interface, the inlet end of the compressor is communicated with the refrigerant outlet, the outlet end of the compressor is communicated with the inlet end of the condensation throttling assembly, and the outlet end of the condensation throttling assembly is communicated with the first refrigerant inlet; the first pipeline piece is communicated with the air outlet end of the compressor and the bypass hole interface, and is provided with a first valve body; and the ice making module comprises an ice storage device and a crystal removing device, the water inlet end of the ice storage device is communicated with the cold water outlet, the water outlet end of the ice storage device is communicated with the first inlet of the crystal removing device, and the first outlet of the crystal removing device is communicated with the cold water inlet. The technical scheme of the application effectively solves the technical problems of small refrigerating capacity and low refrigerating efficiency of the traditional ice making system.
Description
Technical Field
The application relates to the technical field of ice making, in particular to a supercooled water type ice making system.
Background
Supercooled continuous ice making is a novel ice making mode developed in recent years, and compared with the traditional static ice making mode, supercooled water continuous ice making has the advantages of small energy loss and high ice making efficiency, so that the supercooled water continuous ice making mode is widely favored by practitioners in domestic and foreign industries. The principle of the supercooled water dynamic ice making is as follows: the water is cooled to a supercooled state in the supercooler, namely, the water in the supercooled state is lower than the freezing point temperature but does not freeze, after the water flows through the ice slurry generator, the supercooled state of the water is eliminated into an ice water mixture, finally, the water and the ice slurry with higher concentration are separated through the filtering device, wherein the separated water is recycled in the system, and the rest ice is stored in the ice storage tank.
The process of continuously and stably converting supercooled water into fluidized ice slurry and preventing supercooled water from freezing in a cooler is a key link in supercooled water type ice making technology. In the related art, a special plate heat exchanger is mostly adopted as a supercooler for supercooling water type dynamic ice making, but the special plate heat exchanger is limited by cost and size, so that the refrigerating capacity of an ice making system is small and the refrigerating efficiency is low.
Disclosure of utility model
The application provides a supercooled water type ice making system, which aims to solve the technical problems of small refrigerating capacity and low refrigerating efficiency of the traditional ice making system.
To this end, an embodiment of the present application provides a supercooled water type ice making system, including:
the refrigerant module comprises an evaporator, a compressor and a condensation throttling assembly, wherein the evaporator comprises a first refrigerant inlet, a refrigerant outlet, a cold water inlet, a cold water outlet and a bypass hole interface, the inlet end of the compressor is communicated with the refrigerant outlet, the outlet end of the compressor is communicated with the inlet end of the condensation throttling assembly, and the outlet end of the condensation throttling assembly is communicated with the first refrigerant inlet;
The first pipeline piece is communicated with the air outlet end of the compressor and the bypass hole interface, and is provided with a first valve body; and
The ice making module comprises an ice storage device and a crystal removing device, wherein the water inlet end of the ice storage device is communicated with a cold water outlet, the water outlet end of the ice storage device is communicated with a first inlet of the crystal removing device, and the first outlet of the crystal removing device is communicated with the cold water inlet.
In one possible embodiment, the evaporator further includes a flow distributing member and a plurality of first heat exchange tube bundles located below the flow distributing member, the flow distributing member is disposed towards the first refrigerant inlet, the first heat exchange tube bundles extend along an axial direction of the evaporator, and the plurality of first heat exchange tube bundles are arranged at intervals in a matrix.
In one possible embodiment, the projected area of the flow distributor in the vertical direction is greater than or equal to the projected area of the plurality of first heat exchange tube bundles.
In one possible implementation manner, the evaporator further comprises a gas-equalizing pipe fitting communicated with the bypass hole interface, the gas-equalizing pipe fitting is inserted into the plurality of first heat exchange tube bundles, and a plurality of gas outlet holes are formed in the gas-equalizing pipe fitting.
In one possible implementation manner, the evaporator further comprises a second refrigerant inlet, the refrigerant module further comprises a second pipeline piece and a third pipeline piece, the second pipeline piece is communicated with the outlet end of the compressor and the second inlet of the crystal removing device, the third pipeline piece is communicated with the second outlet of the crystal removing device and the second refrigerant inlet of the evaporator, a second valve body is arranged on the second pipeline piece, and a third valve body is arranged on the third pipeline piece.
In one possible implementation manner, the refrigerant module further comprises a fourth pipeline piece, an inlet end of the fourth pipeline piece is communicated with the second outlet of the crystal removing device, an outlet end of the fourth pipeline piece is communicated with the second refrigerant inlet, and a fourth valve body is arranged on the fourth pipeline piece.
In one possible embodiment, the crystal removing device comprises a shell, a first baffle plate, a second baffle plate and a filtering piece, wherein the first baffle plate, the second baffle plate and the filtering piece are arranged in the shell, the first baffle plate is connected to the top inner wall of the shell and extends towards the opposite side, the second baffle plate is connected to the bottom inner wall of the shell and extends towards the opposite side, and the first baffle plate and the second baffle plate are arranged at intervals along the axial direction of the crystal removing device in a staggered manner so as to form a wavy liquid flow passage in the axial direction of the shell; the filter piece extends along the axial direction of the crystal removing device, and is arranged between the first baffle plate and the second baffle plate and/or between the first baffle plate/the second baffle plate and the side wall of the shell; the first inlet of the crystal removing device is arranged on the shell.
In one possible implementation manner, the crystal removing device further comprises a second heat exchange tube bundle, wherein the inlet end of the second heat exchange tube bundle is communicated with the second inlet of the crystal removing device, and the outlet end of the second heat exchange tube bundle is communicated with the second outlet of the crystal removing device; the second heat exchange tube bundle is arranged in a bending way and passes through the first baffle plate and/or the second baffle plate at least once.
In one possible implementation manner, the ice making module further comprises a water supplementing device and a fifth pipeline piece, wherein the water inlet end of the water supplementing device is communicated with the cold water outlet, and the water outlet end of the water supplementing device is communicated with the first inlet of the crystal removing device; the fifth pipeline piece is communicated with the water replenishing device and the ice storage device, and a fifth valve body is arranged on the fifth pipeline piece.
According to the supercooled water type ice making system provided by the embodiment of the application, the specific configuration of the supercooled water type ice making system is optimized to continuously and stably convert supercooled water into fluidized ice slurry, so that the refrigerating capacity of the ice making system is improved, and the refrigerating efficiency is improved. Specifically, the supercooled water type ice making system is configured to at least comprise a refrigerant module, a first pipe fitting and a combined component of the ice making module, wherein the refrigerant module is configured to at least comprise an evaporator, a compressor and a combined component of a condensation throttling component and is used for absorbing heat of cold water in the evaporator so as to gradually transition the cold water into a supercooled state; the first pipeline piece is used for providing heat for the evaporator, so that cold water is prevented from being cooled in the evaporator to form ice crystals to block the evaporator, and meanwhile, the first pipeline piece can realize accurate control of the shell side pressure of the evaporator, so that the problem that the heat exchange is affected due to the fact that the evaporation temperature of the shell side is too low and local low temperature is generated is avoided; the ice making module is configured to at least comprise a combined component of the ice storage device and the crystal removing device, so that ice storage is realized through the ice storage device, ice crystals in cold water are completely eliminated in strong turbulence through the crystal removing device under the condition that large temperature rise is not caused, cold water in the evaporator is ensured to be free of ice crystals, and the supercooled water type ice making system is ensured to continuously, efficiently and stably operate.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, serve to explain the principles of the application. In order to more clearly illustrate the embodiments of the application or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to a person skilled in the art that other drawings can be obtained from these drawings without inventive effort. One or more embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements, and in which the figures of the drawings are not to be taken in a limiting sense, unless otherwise indicated.
Fig. 1 is a schematic structural diagram of a supercooled water type ice making system according to an embodiment of the present application;
Fig. 2 is a schematic structural diagram of an evaporator in a supercooled water type ice making system according to an embodiment of the present application, wherein a solid arrow direction is a supercooled water flow direction, and a hollow arrow direction is a refrigerant flow direction;
FIG. 3 is a cross-sectional view of FIG. 2;
Fig. 4 is a schematic structural diagram of a crystal removing device of a supercooled water type ice making system according to an embodiment of the present application, wherein the solid arrow direction is the supercooled water flowing direction, and the hollow arrow direction is the refrigerant flowing direction.
Reference numerals illustrate:
100. A refrigerant module; 101. a first refrigerant inlet; 102. a refrigerant outlet; 103. a cold water inlet; 104. a cold water outlet; 105. a bypass hole interface; 106. a second refrigerant inlet; 110. an evaporator; 111. a flow distribution member; 112. a first heat exchange tube bundle; 113. a gas equalizing pipe fitting; 120. a compressor; 130. a condensation throttling assembly; 131. a condenser; 132. a throttle member; 140. a second conduit member; 141. a second valve body; 150. a third conduit member; 151. a third valve body; 160. A fourth conduit member; 161. A fourth valve body;
200. a first conduit member; 201. A first valve body;
300. An ice making module; 310. an ice storage device; 320. a crystal removing device; 3201. a first inlet; 3202. a first outlet; 3203. a second inlet; 3204. a second outlet; 321. a housing; 322. a first baffle; 323. a second baffle; 324. a filter; 325. a second heat exchange tube bundle; 330. supercooling release means; 340. a water supplementing device; 350. a fifth piping member; 351. and a fifth valve body.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The following disclosure provides many different embodiments, or examples, for implementing different structures of the application. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, the present application provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the applicability of other processes and/or the use of other materials.
For ease of description, spatially relative terms, such as "inner," "outer," "lower," "upper," "above," "front," "rear," and the like, may be used herein to describe one element's or feature's relative positional relationship or movement to another element's or feature as illustrated in the figures. Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figure experiences a position flip or a change in attitude or a change in state of motion, then the indications of these directivities correspondingly change, for example: an element described as "under" or "beneath" another element or feature would then be oriented "over" or "above" the other element or feature. Accordingly, the example term "below … …" may include both upper and lower orientations. The device may be otherwise oriented (rotated 90 degrees or in other directions) and the spatial relative relationship descriptors used herein interpreted accordingly.
Referring to fig. 1 to 4, an embodiment of the present application provides a supercooled water type ice making system, which includes: the cooling medium module 100, the first pipe member 200, and the ice making module 300.
The refrigerant module 100 comprises an evaporator 110, a compressor 120 and a condensation throttling assembly 130, wherein the evaporator 110 comprises a first refrigerant inlet 101, a refrigerant outlet 102, a cold water inlet 103, a cold water outlet 104 and a bypass hole interface 105, the inlet end of the compressor 120 is communicated with the refrigerant outlet 102, the outlet end of the compressor 120 is communicated with the inlet end of the condensation throttling assembly 130, and the outlet end of the condensation throttling assembly 130 is communicated with the first refrigerant inlet 101;
A first pipe member 200 for communicating the outlet end of the compressor 120 with the bypass hole interface 105, wherein the first pipe member 200 is provided with a first valve 201; and
The ice making module 300 comprises an ice storage device 310 and a crystal removing device 320, wherein the water inlet end of the ice storage device 310 is communicated with the cold water outlet 104, the water outlet end of the ice storage device 310 is communicated with the first inlet 3201 of the crystal removing device 320, and the first outlet 3202 of the crystal removing device 320 is communicated with the cold water inlet 103.
In this embodiment, by optimizing the specific configuration of the supercooled water type ice making system, supercooled water is continuously and stably converted into fluidized ice slurry, the refrigerating capacity of the ice making system is improved, and the refrigerating efficiency is improved.
Specifically, the supercooled water type ice making system is configured to include at least a combination member of the refrigerant module 100, the first pipe member 200 and the ice making module 300, and the refrigerant module 100 is configured to include at least a combination member of the evaporator 110, the compressor 120 and the condensation throttling assembly 130, for absorbing heat of cold water in the evaporator 110, so that the cold water gradually transits to a supercooled state; the first pipe fitting 200 is used for providing heat for the evaporator 110, so as to prevent the supercooled water from cooling in the evaporator 110 to form ice crystals to block the evaporator 110, and meanwhile, the first pipe fitting 200 can realize the precise control of the shell side pressure of the evaporator 110, so as to prevent the evaporation temperature of the shell side from being too low and the local low temperature from being generated, and influence the heat exchange; the ice making module 300 is configured to include at least a combination of the ice storage device 310 and the de-icing device 320 to store ice through the ice storage device 310, so that ice crystals in the supercooled water are completely eliminated in the strong turbulence without causing a large temperature rise through the de-icing device 320, the supercooled water in the evaporator 110 is ensured to be free of ice crystals, and the supercooled water type ice making system is ensured to continuously operate efficiently and stably.
In one example, the condensation throttle assembly 130 includes a condenser 131 and a throttle 132, wherein an inlet end of the condenser 131 is connected to an outlet end of the compressor 120, an outlet end of the condenser 131 is connected to an inlet end of the throttle 132, and an outlet end of the throttle 132 is connected to the first refrigerant inlet 101 of the evaporator 110. For example, but not limited to, the throttle 132 is a throttle valve.
In an example, the ice making module 300 further includes a supercooling release device 330, the supercooling release device 330 is disposed between the evaporator 110 and the ice storage device 310, and a valve body is disposed between the supercooling release device 330 and the ice storage device 310, and a valve body is also disposed between the ice storage device 310 and the de-crystallization device 320, so as to control the on-off of the ice making path.
As described above, the evaporator 110 includes both the refrigerant circuit and the cold water circuit. Wherein, the refrigerant return circuit is: the low-temperature liquid refrigerant flowing out of the outlet end of the throttling element 132 of the condensation throttling assembly 130 enters the evaporator 110 through the first refrigerant inlet 101 of the evaporator 110 and is uniformly distributed on a pipeline part in the cold water loop distribution area inside the evaporator 110, a uniform liquid film is formed on the outer side of the pipeline part, and part of saturated liquid refrigerant in the liquid film absorbs heat of cold water in the inner side of a pipe and evaporates into a high-temperature low-pressure gaseous refrigerant; the gaseous refrigerant enters the compressor 120 from the refrigerant outlet 102 of the evaporator 110, and is compressed by the compressor 120 to form a high-temperature high-pressure gaseous refrigerant; the high-temperature high-pressure gaseous refrigerant enters a condenser 131 of the condensation throttling assembly 130 to be cooled and condensed to form a low-temperature high-pressure liquid refrigerant; the low-temperature and high-pressure liquid refrigerant is throttled and depressurized by the throttling piece 132 to form a low-temperature and low-pressure liquid refrigerant; the low-temperature low-pressure liquid refrigerant enters the evaporator 110 through the first refrigerant inlet 101, and the refrigerant is recycled.
The cold water loop is: cold water at 0 c containing ice crystals enters the de-crystallization device 320 from the ice storage device 310; then the temperature is increased and heat exchange is carried out through the crystal removing device 320 to form cold water with slightly increased temperature, the increased temperature is about 0.1 ℃, and ice crystals contained in the cold water can be effectively removed to form cold water without ice crystals; then the temperature is reduced by the evaporator 110, and the temperature is gradually cooled to a supercooled state; finally, the supercooling is released by the supercooling releasing device 330, and the generated ice-water mixture (containing ice crystals and cold water at 0 ℃) flows to the ice storage device 310, wherein the ice crystals/ice particles are suspended on the upper layer, the cold water at 0 ℃ flows out from the bottom and enters the ice making circuit again, and the ice making circuit reciprocates in this way, so that the continuous ice making of the supercooled water is realized, the refrigerating capacity and the ice making quantity are improved, and the refrigerating efficiency and the ice making efficiency are improved.
In an example, the first refrigerant inlet 101 and the refrigerant outlet 102 are both disposed on the peripheral side wall of the evaporator 110, and the first refrigerant inlet 101 and the refrigerant outlet 102 are disposed at intervals along the axial direction of the evaporator 110; the bypass hole interface 105 is arranged on the peripheral side wall of the evaporator 110, and the bypass hole interface 105 and the first refrigerant inlet 101/the refrigerant outlet 102 are arranged at intervals along the circumferential direction of the evaporator 110; the first refrigerant inlet 101, the refrigerant outlet 102 and the bypass hole interface 105 are all communicated with the internal space of the evaporator 110 to provide the refrigerant for the evaporator 110. The cold water inlet 103 and the cold water outlet 104 are respectively provided at both axial ends of the evaporator 110, and the cold water inlet 103 and the cold water outlet 104 communicate with a supercooled water pipe provided in the evaporator 110 to provide a passage for supercooled water flowing through the evaporator 110.
In one example, the bypass orifice interface 105 may be provided in plurality to increase the ventilation efficiency of the first piping member 200. The plurality of bypass hole interfaces 105 are spaced apart along the axial direction of the evaporator 110.
In one possible embodiment, the evaporator 110 further includes a flow distribution member 111 and a plurality of first heat exchange tube bundles 112 disposed below the flow distribution member 111, the flow distribution member 111 being disposed toward the first refrigerant inlet 101, the first heat exchange tube bundles 112 extending along an axial direction of the evaporator 110, the plurality of first heat exchange tube bundles 112 being arranged in a matrix type at intervals. By the arrangement, the low-temperature liquid refrigerant flowing in from the first refrigerant inlet 101 of the evaporator 110 can be uniformly distributed on the plurality of first heat exchange tube bundles 112 through the flow distribution piece 111, so that the first heat exchange tube bundles 112 are prevented from being locally overheated, the heat exchange efficiency is improved, and the heat exchange effect is improved.
As shown in fig. 3, the plurality of first heat exchange tube bundles 112 are arranged below the flow distribution member 111 in an array manner, two adjacent rows of first heat exchange tube bundles 112 are arranged at intervals, and two adjacent rows of first heat exchange tube bundles 112 are arranged at intervals, so that a plurality of gas flow passages which are distributed vertically and horizontally and are communicated are formed between the plurality of first heat exchange tube bundles 112, and high-temperature gaseous refrigerant entering the evaporator 110 from the first pipeline member 200 can exchange heat with the plurality of first heat exchange tube bundles 112 through the plurality of gas flow passages, so that the temperature of the evaporator 110 is increased, and the supercooled water is prevented from freezing in the evaporator 110.
In one possible embodiment, the projected area of the flow distribution member 111 is greater than or equal to the projected area of the plurality of first heat exchange tube bundles 112 in the vertical direction. The arrangement is so as to ensure that the low-temperature liquid refrigerant is uniformly distributed on each first heat exchange tube bundle 112 in the evaporator 110, a uniform liquid film is formed on the outer side of each first heat exchange tube bundle 112, and part of saturated liquid refrigerant in the liquid film absorbs heat of cold water on the inner side of the first heat exchange tube bundle 112 and evaporates into a high-temperature low-pressure gaseous refrigerant.
That is, the arrangement area of the flow distribution member 111 in the horizontal direction is larger than the maximum area of the plurality of first heat exchange tube bundles 112 in the horizontal direction, so that the plurality of first heat exchange tube bundles 112 may be held under the flow distribution member 111 to receive the low-temperature liquid refrigerant.
In one possible embodiment, the evaporator 110 further includes a gas equalizing pipe 113 connected to the bypass hole interface 105, where the gas equalizing pipe 113 is inserted into the plurality of first heat exchange tube bundles 112, and a plurality of gas outlet holes are formed in the gas equalizing pipe 113. By such arrangement, the high-temperature refrigerant gas can be uniformly distributed into the evaporator 110 through the gas equalizing pipe 113, so that the uniformity of the pressure and the temperature in the evaporator 110 is ensured.
As shown in fig. 2 and 3, the inner diameter of the gas equalizing pipe 113 is slightly smaller than the inner diameter of the bypass hole interface 105, the gas equalizing pipe 113 is inserted into a gas flow channel between the first heat exchange tube bundles 112, and the plurality of gas outlet holes are arranged at intervals along the axial direction and the circumferential direction of the gas equalizing pipe 113 at the same time, so that the high-temperature refrigerant gas can be sent to the first heat exchange tube bundles 112 with different depths and different directions, and heat is provided for the first heat exchange tube bundles 112 at the positions.
In one possible embodiment, the evaporator 110 further includes a second refrigerant inlet 106, the refrigerant module 100 further includes a second pipe member 140 and a third pipe member 150, the second pipe member 140 communicates with the outlet end of the compressor 120 and the second inlet 3203 of the de-crystallization device 320, the third pipe member 150 communicates with the second outlet 3204 of the de-crystallization device 320 and the second refrigerant inlet 106 of the evaporator 110, the second pipe member 140 is provided with a second valve body 141, and the third pipe member 150 is provided with a third valve body 151. The arrangement is such that the high-temperature refrigerant gas at the outlet end of the compressor 120 is introduced into the de-crystallization device 320 through the second pipe member 140 and the third pipe member 150 to provide heat for the supercooled water flowing through the de-crystallization device 320, thereby eliminating ice crystal particles in the supercooled water flowing through the de-crystallization device 320 and improving the ice making efficiency of the supercooled water type ice making system. For example, but not limited to, the third valve body 151 is a throttle valve.
As shown in fig. 1, the second pipe fitting 140→the decrystallization device 320→the third pipe fitting 150→the evaporator 110→the compressor 120→the second pipe fitting 140 form a preheating auxiliary circuit, and heat is provided to the decrystallization device 320 so as to ensure that ice crystals in cold water flowing through the decrystallization device 320 can be completely removed. In addition, the opening of the second valve body 141 can be adjusted to adjust the flow rate of the high-temperature refrigerant gas entering the crystal removing device 320, so as to realize the micro-adjustment of the temperature in the crystal removing device 320, ensure that the temperature of the whole crystal removing device 320 is not greatly increased, and ensure that the maximum temperature difference is about 0.1 ℃.
In one possible embodiment, the refrigerant module 100 further includes a fourth pipe member 160, an inlet end of the fourth pipe member 160 is connected to the second outlet 3204 of the crystal removing device 320, an outlet end of the fourth pipe member 160 is connected to the second refrigerant inlet 106, and a fourth valve body 161 is disposed on the fourth pipe member 160. With this arrangement, when the water temperature in the water replenishing device 340 is not high enough, the third valve 151 is closed, the fourth valve 161 is opened, so that the refrigerant gas flowing out of the de-crystallization device 320 directly enters the evaporator 110 through the fourth valve 161, the shell side temperature of the evaporator 110 is increased at the highest speed, the ice melting efficiency is improved, and the ice melting time is shortened. For example, but not limited to, the fourth valve body 161 is a bypass valve.
As shown in fig. 1, the fourth pipe member 160 is connected in parallel with the third pipe member 150, the third valve body 151 provided on the third pipe member 150 is a throttle valve, and the fourth valve body 161 provided on the fourth pipe member 160 is a bypass valve. In this way, in the ice making mode, the second valve body 141 is opened, the third valve body 151 is opened, the fourth valve body 161 is closed, and a part of high-pressure refrigerant gas discharged by the compressor 120 is provided to the evaporator 110 through the third valve body 151, so that the condensation load of the condenser 131 is reduced, and the heat exchange area of the condenser 131 is reduced. In the ice melting mode, the second valve body 141 is opened, the fourth valve body 161 is opened, the third valve body 151 is closed, part of high-pressure refrigerant gas discharged by the compressor 120 is directly supplied to the evaporator 110 through the fourth valve body 161, and the part of refrigerant gas directly enters the evaporator 110, so that the shell side temperature of the evaporator 110 is quickly increased, the ice melting efficiency is improved, and the ice melting time is shortened.
Referring to fig. 4, in one possible embodiment, the de-crystallization device 320 includes a housing 321, and a first baffle 322, a second baffle 323 and a filter 324 disposed in the housing 321, the first baffle 322 being connected to a top inner wall of the housing 321 and extending toward the opposite side, the second baffle 323 being connected to a bottom inner wall of the housing 321 and extending toward the opposite side, the first baffle 322 and the second baffle 323 being staggered at intervals along an axial direction of the de-crystallization device 320 to form a wave-shaped liquid flow passage in the axial direction of the housing 321; the filter 324 extends along the axial direction of the crystal removing device 320, and the filter 324 is arranged between the first baffle plate 322 and the second baffle plate 323 and/or the filter 324 is arranged between the first baffle plate 322/the second baffle plate 323 and the side wall of the shell 321; the first inlet 3201 of the decrystallization device 320 is disposed on the housing 321. In this way, the supercooled water can collide with the de-crystallization device 320 for many times, so that the ice crystal particles in the supercooled water are melted by heat generated by the collision, and the ice crystal particles accumulate in the de-crystallization device 320 to cause the de-crystallization device 320 to freeze and fail.
In this embodiment, the specific configuration of the decrystallization device 320 is optimized. Specifically, the decrystallization device 320 is configured as a combined member including at least a housing 321, a first baffle 322, a second baffle 323, and a filter 324. The casing 321 is of a cylindrical structure, and comprises a left side plate, a right side plate and a cylindrical barrel, wherein the two side plates are respectively arranged at two opening ends of the barrel, a second inlet 3203 and a second outlet 3204 for flowing a refrigerant are respectively arranged on the two side plates, and a first inlet 3201 and a first outlet 3202 for flowing cold water are arranged on the same side wall of the barrel at intervals. The first deflector 322 may be provided in one or more, the second deflector 323 may be provided in one or more, and the number of the first deflector 322 and the second deflector 323 may be set by an operator according to the need for the disturbance intensity of supercooled water in actual operation. For example, two first baffles 322 and one second baffle 323 may be disposed to partition the inner space of the housing 321 in the axial direction of the housing 321 to form four communicating small chambers, and the first inlet 3201 and the first outlet 3202 respectively communicate with the leftmost and rightmost two small chambers to form a shell side flow area on the decrystallization apparatus 320. When the supercooled water flows in the shell-side flow region, the supercooled water is blocked/disturbed by the first deflector 322 and the second deflector 323 and collides with the first deflector 322/the second deflector 323 to generate heat, thereby realizing heating and melting of ice crystal particles in the supercooled water. The filter 324 may be a filter screen for filtering large particulate ice crystal particles from the supercooled water flowing in the shell-side flow region; meanwhile, the filter 324 can also increase the collision times and collision area with supercooled water, improve the collision heat generation and improve the melting effect of ice crystal particles in supercooled water.
Referring to fig. 4, in one possible embodiment, the de-crystallization device 320 further includes a second heat exchanger tube bundle 325, an inlet end of the second heat exchanger tube bundle 325 is connected to a second inlet 3203 of the de-crystallization device 320, and an outlet end of the second heat exchanger tube bundle 325 is connected to a second outlet 3204 of the de-crystallization device 320; the second heat exchanger tube bundle 325 is in a bent configuration and passes through the first baffle 322 and/or the second baffle 323 at least once. The heat exchange path can be effectively prolonged, and the heat exchange effect can be improved.
In this embodiment, the specific configuration of the decrystallization device 320 is further optimized. Specifically, the crystal removing device 320 is configured as a combined member at least including a casing 321, a first baffle 322, a second baffle 323, a filter 324, and a second heat exchange tube bundle 325, wherein the second heat exchange tube bundle 325 is distributed inside the casing 321 in a serpentine shape, an inlet of the second heat exchange tube bundle 325 is connected to a second inlet 3203, an outlet of the second heat exchange tube bundle 325 is connected to a second outlet 3204, and the second outlet 3204 is located above the second inlet 3203. The refrigerant flows through the crystal removing device 320 through the second heat exchange tube bundle 325, and exchanges heat with supercooled water in the crystal removing device 320, so that the water temperature of supercooled water is increased to a small extent, and ice crystal particles in supercooled water are melted, and meanwhile, the supercooled water is not heated to a large extent.
In one possible embodiment, the ice making module 300 further includes a water replenishing device 340 and a fifth pipe member 350, wherein the water inlet end of the water replenishing device 340 is connected to the cold water outlet 104, and the water outlet end of the water replenishing device 340 is connected to the first inlet 3201 of the crystal removing device 320; the fifth pipe member 350 communicates the water replenishing device 340 and the ice storage device 310, and a fifth valve body 351 is provided on the fifth pipe member 350. By the arrangement, the supply of liquid water in continuous ice making can be ensured, and ice melting operation is convenient.
As shown in fig. 1, as the refrigerating cycle proceeds, water is gradually converted into ice, the ice concentration in the ice storage device 310 is gradually increased, and the water content is gradually decreased. When the ice concentration in the ice storage device 310 reaches a certain amount, the ice crystal content in the cold water flowing out of the outlet end of the ice storage device 310 increases, and if the cold water enters the de-crystallization device 320, the difficulty of de-crystallization of the de-crystallization device 320 increases, and the icing risk of the evaporator 110 increases. Based on this, a water replenishing device 340 is disposed between the ice storage device 310 and the evaporator 110/the de-crystallization device 320, when the ice concentration in the ice storage device 310 is too high, the fifth valve 351 is opened, water is replenished into the ice storage device 310 by the water replenishing device 340, the ice concentration in the ice storage device 310 is reduced, the ice crystal content in the cold water flowing out from the outlet end of the ice storage device 310 is reduced, the water outlet state temperature of the ice storage device 310 is ensured, and the ice making cycle is continuously performed.
It is to be understood that the terminology used herein is for the purpose of describing particular example embodiments only, and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," "includes," "including," and "having" are inclusive and therefore specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order described or illustrated, unless an order of performance is explicitly stated. It should also be appreciated that additional or alternative steps may be used.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as "first," "second," and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
The foregoing is only a specific embodiment of the application to enable those skilled in the art to understand or practice the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. A supercooled water ice making system, comprising:
The refrigerant module comprises an evaporator, a compressor and a condensation throttling assembly, wherein the evaporator comprises a first refrigerant inlet, a refrigerant outlet, a cold water inlet, a cold water outlet and a bypass hole interface, the inlet end of the compressor is communicated with the refrigerant outlet, the outlet end of the compressor is communicated with the inlet end of the condensation throttling assembly, and the outlet end of the condensation throttling assembly is communicated with the first refrigerant inlet;
The first pipeline piece is communicated with the air outlet end of the compressor and the bypass hole interface, and is provided with a first valve body; and
The ice making module comprises an ice storage device and a crystal removing device, wherein the water inlet end of the ice storage device is communicated with the cold water outlet, the water outlet end of the ice storage device is communicated with the first inlet of the crystal removing device, and the first outlet of the crystal removing device is communicated with the cold water inlet.
2. The supercooled water ice-making system of claim 1, wherein the evaporator further comprises a flow distributor and a plurality of first heat exchange tube bundles disposed below the flow distributor, the flow distributor being disposed toward the first refrigerant inlet, the first heat exchange tube bundles extending axially of the evaporator, the plurality of first heat exchange tube bundles being arranged in a matrix-like spaced relationship.
3. The supercooled water ice making system of claim 2, wherein the projected area of the flow distributor is greater than or equal to the projected area of the plurality of first heat exchange tube bundles in the vertical direction.
4. The supercooled water ice making system of claim 2, wherein the evaporator further comprises a gas equalization pipe member communicating with the bypass port, the gas equalization pipe member being inserted into a plurality of the first heat exchange tube bundles, and a plurality of gas outlet holes being provided in the gas equalization pipe member.
5. The supercooled water type ice making system of claim 1, wherein the evaporator further comprises a second refrigerant inlet, the refrigerant module further comprises a second pipe member and a third pipe member, the second pipe member is communicated with the outlet end of the compressor and the second inlet of the de-crystallization device, the third pipe member is communicated with the second outlet of the de-crystallization device and the second refrigerant inlet of the evaporator, the second pipe member is provided with a second valve body, and the third pipe member is provided with a third valve body.
6. The supercooled water type ice making system of claim 5, wherein the refrigerant module further comprises a fourth pipe member, an inlet end of the fourth pipe member is communicated with the second outlet of the crystal removing device, an outlet end of the fourth pipe member is communicated with the second refrigerant inlet, and a fourth valve body is arranged on the fourth pipe member.
7. The supercooled water type ice making system of claim 1, wherein the de-crystallization apparatus includes a housing, and first and second baffles and a filter provided in the housing, the first baffle being connected to a top inner wall of the housing and extending toward opposite sides, the second baffle being connected to a bottom inner wall of the housing and extending toward opposite sides, the first and second baffles being alternately arranged in an axial direction of the de-crystallization apparatus to form a wave-shaped liquid flow path in the axial direction of the housing; the filter piece extends along the axial direction of the crystal removing device, and is arranged between the first baffle plate and the second baffle plate and/or between the first baffle plate/the second baffle plate and the side wall of the shell; the first inlet of the crystal removing device is arranged on the shell.
8. The chilled water ice making system according to claim 7, wherein the de-crystallization device further comprises a second heat exchanger tube bundle, an inlet end of the second heat exchanger tube bundle being in communication with a second inlet of the de-crystallization device, an outlet end of the second heat exchanger tube bundle being in communication with a second outlet of the de-crystallization device; the second heat exchange tube bundle is arranged in a bending way and passes through the first baffle plate and/or the second baffle plate at least once.
9. The supercooled water ice making system of claim 1, wherein the ice making module further includes a water replenishing means and a fifth pipe member, the water inlet end of the water replenishing means being connected to the cold water outlet, the water outlet end of the water replenishing means being connected to the first inlet of the de-crystallization means; the fifth pipeline piece is communicated with the water replenishing device and the ice storage device, and a fifth valve body is arranged on the fifth pipeline piece.
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CN202322805080.5U CN221099061U (en) | 2023-10-18 | 2023-10-18 | Supercooled water type ice making system |
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