CN221071927U - Horizontal carpet flattening machine for beach sheep carpets - Google Patents

Abstract

The utility model provides a horizontal carpet flattening machine for a beach sheep carpet, which comprises a machine body component and a hydraulic cylinder, wherein the machine body component comprises a horizontal processing table, a supporting frame and a waste collection tank; the hydraulic cylinder is arranged in the middle of the upper surface of the support frame; according to the carpet flattening device, the hydraulic cylinder drives the flattening mechanism to move, the moving flattening mechanism pushes and transversely flattens the carpet, the phenomenon that the carpet is wrinkled in the carpet flattening process is avoided, the flattened carpet is flattened by the pressing plate, the stability of the carpet is guaranteed, the pressing plate and the trimming mechanism can longitudinally cover the carpet integrally, and accordingly carpet flattening can be completed without repeated pushing and pulling, and working efficiency is improved.

Description

Horizontal carpet flattening machine for beach sheep carpets

Technical Field

The utility model relates to a carpet flattening machine, in particular to a horizontal carpet flattening machine for a beach sheep carpet, and belongs to the technical field of carpet production.

Background

The carpet is a floor dressing which is formed by braiding, tufting or weaving natural fibers or chemical synthetic fibers such as cotton, hemp, wool, silk, grass yarns and the like by a manual or mechanical process. It is one of the traditional arts and crafts with a long history worldwide. The floor covering house, hotel, meeting room, entertainment place, gymnasium, exhibition hall, vehicle, ship, airplane, etc. has the advantages of reducing noise, heat insulation and decoration, improving foot feeling, preventing slipping and preventing air pollution;

The beach sheep carpet is one kind of carpet, is mainly made of beach wool as a raw material through braiding, tufting or weaving, has natural antifouling property and is not easy to dirty; the resilience force is high, and mark is not easy to leave; safety, flame retardance and fire resistance; no static electricity, no insect and the like.

The flat blanket is one of the important production procedures in the processing and production process of the beach sheep carpet, and the flat blanket machine is mainly used for leveling the carpet surface of the beach sheep carpet semi-finished product so as to correct flaws such as uneven tufting head, uneven local carpet surface and the like, and cut and trim the tufted surface exceeding the standard thickness, so that the thickness of the pile layer is consistent, and the carpet surface is smooth and clean.

The volume of traditional flat blanket machine for the production of beach sheep carpet is usually less, need the reciprocal drag of handheld flat blanket machine to carry out flat blanket processing to beach sheep carpet, work efficiency is lower, and flat blanket machine can't flatten the carpet to lead to carrying out flat blanket processing in-process, the carpet face fine hair appears easily because of the fold and is excessively cut, has influenced the holistic roughness of beach sheep carpet, for this reason, proposes a horizontal flat blanket machine for beach sheep carpet.

Disclosure of utility model

In view of the above, the present utility model provides a horizontal carpet grader for beach sheep carpets to solve or alleviate the technical problems existing in the prior art, at least providing a beneficial choice.

The technical scheme of the embodiment of the utility model is realized as follows: the horizontal carpet flattening machine for the beach sheep carpet comprises a machine body assembly and a hydraulic cylinder, wherein the machine body assembly comprises a horizontal processing table, a supporting frame and a waste collection tank;

The device comprises a support frame, a waste collection tank, a hydraulic cylinder, a material pressing plate, a trimming mechanism, a leveling mechanism, a waste collection tank, a material sucking mechanism and a trimming mechanism, wherein the support frame is fixedly connected to the middle part of the upper surface of the horizontal processing table;

the flattening mechanism utilizes the pressure of the pressure bearing plate to push and flatten the carpet before the pressure bearing plate is contacted with the carpet;

The carpet pile cutting device comprises a cutting mechanism, a material sucking mechanism, a waste collecting tank and a cutting mechanism, wherein the material sucking mechanism is used for sucking up carpet pile below the cutting mechanism and collecting the cut pile by matching with the waste collecting tank;

the trimming mechanism is used for cutting the carpet fluff sucked by the suction mechanism.

Further preferably, the leveling mechanism comprises four sleeves, four connecting rods, two rolling frames, two pressing rollers, four first springs, a plurality of bristles and four second springs;

The four telescopic ends are hinged to the inner side walls of the bearing plates, the four connecting rods are respectively connected to the four telescopic inner side walls in a sliding mode, the two rolling frames are respectively and fixedly connected to one ends of the four connecting rods, one ends of the four second springs are respectively and fixedly connected to one sides of the four telescopic inner side walls, and the other ends of the four second springs are respectively and fixedly connected to one sides of the four connecting rods.

Further preferably, the two press rollers are respectively connected to the inner side walls of the two rolling frames in a rotating mode, the plurality of brush hairs are respectively and fixedly connected to the outer side wall of one press roller, one ends of the four first springs are respectively and fixedly connected to the upper surface of the material pressing plate, and the other ends of the four first springs are respectively and fixedly connected to the outer side walls of the four sleeves.

Further preferably, the trimming mechanism comprises a collection hood, a frame, a first blade, a second blade, a motor, a cam, and a limit stop;

The collecting cover is fixedly connected to the bottom of the bearing plate, the frame is fixedly connected to the bottom of the collecting cover, the first blade is fixedly connected to the bottom of the inner side wall of the frame, and the second blade is slidably connected to the upper surface of the first blade.

Further preferably, the motor is mounted in the middle of one side of the frame, the cam is fixedly connected to an output shaft of the motor, the limiting frame is fixedly connected to the upper surface of the second blade, and the outer side wall of the cam is slidably connected with the inner side wall of the limiting frame.

Further preferably, the material sucking mechanism comprises a high-pressure air pump, a filter cylinder, two conveying pipes and a plurality of material guiding pipes;

The high-pressure air pump is installed on the upper surface of the waste collection tank, the filter cylinder is installed on the air inlet of the high-pressure air pump, one ends of the conveying pipes are all communicated with the upper surface of the waste collection tank, one ends of the plurality of material guiding pipes are respectively communicated with the outer side walls of the two conveying pipes, and the other ends of the plurality of material guiding pipes are all communicated with the top of the collection cover.

Further preferably, the upper surface of the first blade is symmetrically and fixedly connected with two positioning blocks, the inner side wall of the second blade is in sliding connection with the outer side wall of the positioning blocks, and the bottom of the frame is fixedly connected with a silica gel pad.

Further preferably, the upper surface symmetry fixedly connected with two guide posts of bearing plate, two the lateral wall of guide post with the inside wall sliding connection of support frame, the upper surface symmetry fixedly connected with four spacing posts of pressure flitch, four the lateral wall of spacing post with the inside wall sliding connection of bearing plate, four the lateral wall of spacing post all overlaps and is equipped with the third spring.

By adopting the technical scheme, the embodiment of the utility model has the following advantages:

1. According to the carpet flattening device, the hydraulic cylinder drives the flattening mechanism to move, the moving flattening mechanism pushes and transversely flattens the carpet, the phenomenon that the carpet is wrinkled in the carpet flattening process is avoided, the flattened carpet is flattened by the pressing plate, the stability of the carpet is guaranteed, the pressing plate and the trimming mechanism can longitudinally cover the carpet integrally, and accordingly carpet flattening can be completed without repeated pushing and pulling, and working efficiency is improved.

2. According to the utility model, the fluff sucked by the suction mechanism is cut through the trimming mechanism, and then the cut carpet fluff is sucked into the waste collection tank by the suction mechanism, so that fluff waste generated by flat blanket treatment is collected.

The foregoing summary is for the purpose of the specification only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present utility model will become apparent by reference to the drawings and the following detailed description.

Drawings

In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a block diagram of the present utility model;

FIG. 2 is a schematic cross-sectional view of a first view of the present utility model;

FIG. 3 is a schematic cross-sectional view of a sleeve of the present utility model;

FIG. 4 is a schematic cross-sectional view of a second view of the present utility model;

fig. 5 is a schematic view of the structure of the first blade and the second blade according to the present utility model.

Reference numerals: 1. a body assembly; 2. a hydraulic cylinder; 3. a pressure bearing plate; 4. a pressing plate; 5. a leveling mechanism; 6. a trimming mechanism; 7. a material sucking mechanism; 101. a horizontal processing table; 102. a support frame; 103. a waste collection tank; 501. a sleeve; 502. a connecting rod; 503. a rolling frame; 504. a press roller; 505. a first spring; 506. brushing; 507. a second spring; 601. a collection cover; 602. a frame; 603. a first blade; 604. a second blade; 605. a motor; 606. a cam; 607. a limiting frame; 701. a high pressure air pump; 702. a filter cartridge; 703. a delivery tube; 704. a material guiding pipe; 81. a positioning block; 82. a silica gel pad; 83. a guide post; 84. a limit column; 85. and a third spring.

Detailed Description

Hereinafter, only certain exemplary embodiments are briefly described. As will be recognized by those of skill in the pertinent art, the described embodiments may be modified in various different ways without departing from the spirit or scope of the present utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.

It should be noted that the terms "first," "second," "symmetric," "array," and the like are used merely for distinguishing between description and location descriptions, and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of features indicated. Thus, a feature defining "first," "symmetry," or the like, may explicitly or implicitly include one or more such feature; also, where certain features are not limited in number by words such as "two," "three," etc., it should be noted that the feature likewise pertains to the explicit or implicit inclusion of one or more feature quantities.

Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

As shown in fig. 1-5, an embodiment of the present utility model provides a horizontal carpet flattening machine for a beach sheep carpet, which comprises a machine body assembly 1 and a hydraulic cylinder 2, wherein the machine body assembly 1 comprises a horizontal processing table 101, a supporting frame 102 and a waste collection tank 103;

The device comprises a support frame 102, a waste collection tank 103, a hydraulic cylinder 2, a bearing plate 3, a trimming mechanism 6, a leveling mechanism 5, a waste collection tank 103 and a material sucking mechanism 7, wherein the support frame 102 is fixedly connected to the middle part of the upper surface of the horizontal processing table 101, the waste collection tank 103 is arranged on one side of the horizontal processing table 101, the hydraulic cylinder 2 is arranged in the middle part of the upper surface of the support frame 102, a piston rod of the hydraulic cylinder 2 penetrates through the inner side wall of the support frame 102 and is fixedly connected with the bearing plate 3, the lower part of the bearing plate 3 is provided with the material pressing plate 4, the trimming mechanism 6 is arranged between the bearing plate 3 and the material pressing plate 4, the outer side of the bearing plate 3 is symmetrically hinged with the leveling mechanism 5, and the material sucking mechanism 7 is arranged between the waste collection tank 103 and the trimming mechanism 6;

the flattening mechanism 5 utilizes the pressure of the pressure bearing plate 3 to push and flatten the carpet before the pressure bearing plate 4 contacts the carpet;

The suction mechanism 7 is used for sucking up the carpet fluff below the trimming mechanism 6 and collecting the cut fluff by matching with the waste collection tank 103;

wherein the trimming mechanism 6 is used for cutting the carpet fluff sucked by the suction mechanism 7.

In one embodiment, the leveling mechanism 5 comprises four bushings 501, four connecting rods 502, two roller frames 503, two pressing rollers 504, four first springs 505, a number of bristles 506 and four second springs 507;

Wherein, the one end of four sleeve pipes 501 all articulates in the inside wall of bearing plate 3, four connecting rods 502 are sliding connection in the inside wall of four sleeve pipes 501 respectively, two roll the one end that puts up 503 and be fixedly connected with four connecting rods 502 respectively, the one end of four second springs 507 is fixedly connected with one side of the inside wall of four sleeve pipes 501 respectively, the other end of four second springs 507 is fixedly connected with one side of four connecting rods 502 respectively, two compression rollers 504 rotate respectively and connect in the inside wall of two roll the frame 503, a plurality of brush hair 506 all fixedly connected with the lateral wall of one compression roller 504, the one end of four first springs 505 all fixedly connected with the upper surface of pressure plate 4, the other end of four first springs 505 is fixedly connected with the lateral wall of four sleeve pipes 501 respectively.

The sleeve 501 drives the press roller 504 to contact the beach sheep carpet by using the connecting rod 502 and the rolling frame 503, and then the press roller 504 drives the connecting rod 502 to slide into the sleeve 501 by using the rolling frame 503 to squeeze the second spring 507 by using the continuously moving bearing plate 3.

In one embodiment, the trimming mechanism 6 includes a collection housing 601, a frame 602, a first blade 603, a second blade 604, a motor 605, a cam 606, and a stop 607;

Wherein, collect cover 601 fixed connection in the bottom of bearing plate 3, frame 602 fixed connection is in the bottom of collecting cover 601, first blade 603 fixed connection is in the inside wall bottom of frame 602, second blade 604 sliding connection is in the upper surface of first blade 603, motor 605 installs in the middle part of one side of frame 602, cam 606 fixed connection is in the output shaft of motor 605, limit frame 607 fixed connection is in the upper surface of second blade 604, the lateral wall and the inside wall sliding connection of limit frame 607 of cam 606.

The cam 606 is driven to rotate by the output shaft of the motor 605, the rotating cam 606 pushes the limiting frame 607 to move, and the moving limiting frame 607 drives the second blade 604 to slide on the first blade 603, so that carpet fluff is cut by the first blade 603 and the second blade 604.

In one embodiment, the suction mechanism 7 comprises a high-pressure air pump 701, a filter cartridge 702, two delivery pipes 703 and a plurality of guide pipes 704;

Wherein, high-pressure air pump 701 is installed in the upper surface of waste collection tank 103, and filter cartridge 702 is installed in the air inlet of high-pressure air pump 701, and the one end of two conveyer pipes 703 all communicates in the upper surface of waste collection tank 103, and the one end of a plurality of guide pipes 704 communicates respectively in the lateral wall of two conveyer pipes 703, and the other end of a plurality of guide pipes 704 all communicates in the top of collecting cover 601.

The air in the waste collection tank 103 is rapidly drawn out by the high-pressure air pump 701 using the filter cartridge 702, and the air pressure in the waste collection tank 103 is reduced, so that the air between the collection cover 601 and the frame 602 is drawn out by the delivery pipe 703 and the guide pipe 704, and suction is generated in the collection cover 601 and the frame 602.

In one embodiment, the upper surface of the first blade 603 is symmetrically and fixedly connected with two positioning blocks 81, the inner side wall of the second blade 604 is slidably connected with the outer side wall of the positioning blocks 81, and the bottom of the frame 602 is fixedly connected with a silica gel pad 82.

The silica gel pad 82 seals between the frame 602 and the pressing plate 4, so that the tightness between the frame 602 and the pressing plate 4 is ensured.

In one embodiment, the upper surface of the bearing plate 3 is symmetrically and fixedly connected with two guide posts 83, the outer side walls of the two guide posts 83 are slidably connected with the inner side walls of the supporting frame 102, the upper surface of the pressing plate 4 is symmetrically and fixedly connected with four limit posts 84, the outer side walls of the four limit posts 84 are slidably connected with the inner side walls of the bearing plate 3, and the outer side walls of the four limit posts 84 are sleeved with third springs 85.

The guide post 83 slides in the support frame 102 to guide the moving bearing plate 3.

The utility model works when in work: the beach sheep carpet is tiled on the surface of the horizontal processing table 101, and then one end of the carpet is fixed by using a rolling device, so that the carpet can transversely move on the horizontal processing table 101 by using the rolling device.

When the carpet on the horizontal processing table 101 needs to be subjected to carpet flattening treatment, the piston rod of the hydraulic cylinder 2 drives the bearing plate 3 to move, the moving bearing plate 3 drives the sleeve 501, the collecting cover 601 and the pressing plate 4 to move, the moving sleeve 501 drives the pressing roller 504 to contact the beach carpet by using the connecting rod 502 and the rolling frame 503, then the pressing roller 504 drives the connecting rod 502 to slide into the sleeve 501 by using the rolling frame 503 to extrude the second spring 507, the extruded second spring 507 compresses, after the pressure born by the sleeve 501 reaches the tensile limit of the first spring 505, the pressing roller 504 rolls on the beach carpet, the sleeve 501 drives the first spring 505 to stretch, and the compressed second spring 507 can be used for providing continuous thrust for the rolling pressing roller 504, so that the carpet is pushed transversely by using the pressing roller 504, and the phenomenon that the carpet is folded in the carpet flattening treatment process is avoided.

After the beach sheep carpet is pushed and flattened, the pressing plate 4 is driven to contact with the carpet through the moving bearing plate 3, then the third spring 85 is driven to compress by utilizing the continuously moving bearing plate 3, and the limit column 84 slides in the bearing plate 3, so that the compressed third spring 85 is used for providing continuous downward thrust for the pressing plate 4, the flattened carpet is flattened by utilizing the pressing plate 4, and the stability of the carpet is ensured.

When the moving pressure bearing plate 3 utilizes the collecting cover 601 and the frame 602 to drive the silica gel pad 82 to be adhered to the surface of the pressing plate 4, the sealing performance between the frame 602 and the pressing plate 4 is ensured by utilizing the silica gel pad 82 to seal the frame 602 and the pressing plate 4, then the air in the waste collecting tank 103 is rapidly pumped out by utilizing the filter cylinder 702 through the high-pressure air pump 701, the air pressure in the waste collecting tank 103 is reduced, the air between the collecting cover 601 and the frame 602 is pumped out by utilizing the conveying pipe 703 and the material guiding pipe 704, and suction is generated in the collecting cover 601 and the frame 602 so as to suck carpet fluff below the frame 602 and enter between the first blade 603 and the second blade 604.

When the carpet pile is required to be cut and sheared, the cam 606 is driven to rotate by the output shaft of the motor 605, the rotating cam 606 pushes the limiting frame 607 to move, the moving limiting frame 607 drives the second blade 604 to slide on the first blade 603, so that the carpet pile is cut by using the first blade 603 and the second blade 604, and then the cut pile is guided into the waste collection tank 103 by using the collection cover 601, the frame 602, the guide pipe 704 and the conveying pipe 703, so that pile waste generated by carpet flattening is intensively recovered by using the waste collection tank 103.

Then, one end of the carpet is wound by winding equipment, so that the carpet transversely moves on the horizontal processing table 101, then the friction force is utilized to drive the press roller 504 to roll on the carpet, and then the brush hair 506 is driven by the rolling press roller 504 to comb down the fluff of the carpet, so that the fluff can be easily sucked up.

The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that various modifications and substitutions are possible within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims (8)

1. A horizontal carpet flattening machine for beach sheep carpets, comprising a machine body assembly (1) and a hydraulic cylinder (2), characterized in that the machine body assembly (1) comprises a horizontal processing table (101), a supporting frame (102) and a waste collection tank (103);

The device comprises a support frame (102), a waste collection tank (103), a hydraulic cylinder (2), a material sucking mechanism (7) and a trimming mechanism (5), wherein the support frame (102) is fixedly connected to the middle part of the upper surface of a horizontal machining table (101), the waste collection tank (103) is arranged on one side of the horizontal machining table (101), the hydraulic cylinder (2) is arranged on the middle part of the upper surface of the support frame (102), a piston rod of the hydraulic cylinder (2) penetrates through the inner side wall of the support frame (102) and is fixedly connected with the material sucking mechanism (3), a material pressing plate (4) is arranged below the material pressing plate (3), a trimming mechanism (6) is arranged between the material pressing plate (3) and the material pressing plate (4), the outer side of the material pressing plate (3) is symmetrically hinged with the trimming mechanism (6);

The flattening mechanism (5) utilizes the pressure of the pressure bearing plate (3) to push and flatten the carpet before the pressure bearing plate (4) contacts the carpet;

The suction mechanism (7) is used for sucking up the carpet fluff below the trimming mechanism (6) and collecting the cut fluff by matching with the waste collection tank (103);

wherein the trimming mechanism (6) is used for cutting the carpet fluff sucked by the suction mechanism (7).

2. The horizontal carpet grader for beach sheep carpets of claim 1, wherein: the leveling mechanism (5) comprises four sleeves (501), four connecting rods (502), two rolling frames (503), two pressing rollers (504), four first springs (505), a plurality of bristles (506) and four second springs (507);

wherein, four one end of sleeve pipe (501) all articulate in the inside wall of bearing plate (3), four connecting rod (502) sliding connection respectively in four the inside wall of sleeve pipe (501), two roll frame (503) respectively fixed connection in four one end of connecting rod (502), four one end of second spring (507) respectively fixed connection in four one side of the inside wall of sleeve pipe (501), four the other end of second spring (507) respectively fixed connection in four one side of connecting rod (502).

3. The horizontal carpet grader for beach sheep carpets of claim 2, wherein: the two press rolls (504) are respectively connected to the inner side walls of the two rolling frames (503) in a rotating mode, a plurality of bristles (506) are fixedly connected to the outer side walls of one press roll (504), one ends of the four first springs (505) are fixedly connected to the upper surface of the material pressing plate (4), and the other ends of the four first springs (505) are respectively and fixedly connected to the outer side walls of the four sleeves (501).

4. The horizontal carpet grader for beach sheep carpets of claim 1, wherein: the trimming mechanism (6) comprises a collecting cover (601), a frame (602), a first blade (603), a second blade (604), a motor (605), a cam (606) and a limiting frame (607);

The collecting cover (601) is fixedly connected to the bottom of the pressure bearing plate (3), the frame (602) is fixedly connected to the bottom of the collecting cover (601), the first blade (603) is fixedly connected to the bottom of the inner side wall of the frame (602), and the second blade (604) is slidably connected to the upper surface of the first blade (603).

5. The horizontal carpet grader for beach sheep carpets of claim 4, wherein: the motor (605) is installed in the middle of one side of the frame (602), the cam (606) is fixedly connected to an output shaft of the motor (605), the limiting frame (607) is fixedly connected to the upper surface of the second blade (604), and the outer side wall of the cam (606) is in sliding connection with the inner side wall of the limiting frame (607).

6. The horizontal carpet grader for beach sheep carpets of claim 4, wherein: the material sucking mechanism (7) comprises a high-pressure air pump (701), a filter cylinder (702), two conveying pipes (703) and a plurality of material guiding pipes (704);

Wherein, high-pressure air pump (701) install in the upper surface of garbage collection jar (103), strain a section of thick bamboo (702) install in the air inlet of high-pressure air pump (701), two the one end of conveyer pipe (703) all communicate in the upper surface of garbage collection jar (103), the one end of a plurality of guide pipes (704) communicate respectively in two the lateral wall of conveyer pipe (703), a plurality of the other end of guide pipe (704) all communicate in the top of collecting cover (601).

7. The horizontal carpet grader for beach sheep carpets of claim 4, wherein: the upper surface symmetry fixedly connected with two locating pieces (81) of first blade (603), the inside wall of second blade (604) with the lateral wall sliding connection of locating piece (81), the bottom fixedly connected with silica gel pad (82) of frame (602).

8. The horizontal carpet grader for beach sheep carpets of claim 1, wherein: the upper surface symmetry fixedly connected with two guide posts (83) of bearing plate (3), two the lateral wall of guide post (83) with the inside wall sliding connection of support frame (102), four spacing posts (84) of upper surface symmetry fixedly connected with of pressure flitch (4), four the lateral wall of spacing post (84) with the inside wall sliding connection of bearing plate (3), four the lateral wall of spacing post (84) all overlaps and is equipped with third spring (85).