CN221048855U - Vulcanization shaping device for XPE foaming acoustic foam cushion production - Google Patents
Vulcanization shaping device for XPE foaming acoustic foam cushion production Download PDFInfo
- Publication number
- CN221048855U CN221048855U CN202322764606.XU CN202322764606U CN221048855U CN 221048855 U CN221048855 U CN 221048855U CN 202322764606 U CN202322764606 U CN 202322764606U CN 221048855 U CN221048855 U CN 221048855U
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- China
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- fixedly connected
- frame
- die mounting
- mounting bracket
- shaping device
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- 239000006260 foam Substances 0.000 title claims abstract description 24
- 238000007493 shaping process Methods 0.000 title claims abstract description 22
- 238000004073 vulcanization Methods 0.000 title claims abstract description 22
- 238000005187 foaming Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000000498 cooling water Substances 0.000 claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 239000002912 waste gas Substances 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 9
- 229920001821 foam rubber Polymers 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims 2
- 239000000110 cooling liquid Substances 0.000 abstract description 5
- 238000012360 testing method Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- 239000002826 coolant Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000029058 respiratory gaseous exchange Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002937 thermal insulation foam Substances 0.000 description 1
Landscapes
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses a vulcanization shaping device for XPE foaming acoustic foam cushion production, which comprises a base, wherein the top of the base is fixedly connected with a frame, the top of the frame is penetrated through and fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with a connecting frame, two ends of the inner wall of the connecting frame are respectively and rotatably connected with a rotating shaft, the left side of the connecting frame is fixedly connected with a first servo motor, the output end of the first servo motor is fixedly connected with the rotating shafts, and a male die mounting frame is fixedly connected between the rotating shafts. According to the utility model, the device is provided with the cooling cavity, the connecting water pipe, the circulating water pipe, the cooling water tank and the water pump, the cooling liquid in the cooling water tank is pumped out by the water pump and then is sent into the connecting water pipe by the circulating water pipe and then enters the cooling cavity in the male die mounting frame, and the sponge cushion in the die is rapidly cooled, so that the quality of the sponge cushion is rapidly shaped.
Description
Technical Field
The utility model relates to the technical field of acoustic sponge cushions, in particular to a vulcanization shaping device for XPE foaming acoustic sponge cushion production.
Background
An acoustic foam mat is a material used for sound absorption and isolation, typically in an acoustic device or audio environment. The acoustic foam cushion is also called an acoustic foam cushion, an acoustic sound insulation foam or an acoustic sound absorption foam, the acoustic foam cushion can reduce the echo and reverberation of sound by absorbing redundant sound wave energy, improve the definition, tone quality and definition of sound, can reduce noise transmission and isolate sound, prevent the leakage of sound and interfere with surrounding environment, and the vulcanization shaping device is also applied to the acoustic foam cushion process.
However, the sponge cushion is vulcanized firstly during production of the acoustic sponge cushion, but cannot be cooled rapidly after vulcanization, so that the sponge cushion is easily oxidized to cause disqualification of service life and quality, waste gas is easily generated during shaping of the vulcanized sponge cushion, and injury to staff is easily caused when the waste gas is not treated.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides a vulcanization shaping device for producing XPE foaming acoustic sponge cushions.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a vulcanization setting device is used in XPE foaming stereo set foam-rubber cushion production, includes the base, the top fixedly connected with frame of base, the top of frame runs through and fixedly connected with pneumatic cylinder, the output fixedly connected with link of pneumatic cylinder, the equal rotation in inner wall both ends of link is connected with the pivot, the left side fixedly connected with first servo motor of link and the output and the pivot fixedly connected with of first servo motor, fixedly connected with terrace die mounting bracket between the pivot, the equal fixedly connected with terrace die of outer wall of terrace die mounting bracket, the left side bottom fixedly connected with second servo motor of frame, the output fixedly connected with connecting axle of second servo motor, the right side fixedly connected with die mounting bracket of connecting axle, the right side of die mounting bracket all runs through and is provided with the cooling chamber, the right side fixedly connected with sealing bearing of die mounting bracket, the right side fixedly connected with connecting water pipe of sealing bearing, the inside bottom of base runs through and fixedly connected with cooling water tank, the right side fixedly connected with water pump of cooling water tank, the back end fixedly connected with frame of intermediate connection, the bottom fixedly connected with exhaust gas collecting box of frame.
As a further description of the above technical solution:
The front end of the base is fixedly connected with a controller.
As a further description of the above technical solution:
The inside of terrace die mounting bracket all runs through and fixedly connected with temperature sensor, all run through and fixedly connected with heating pipe between terrace die mounting bracket and the terrace die.
As a further description of the above technical solution:
And the outer walls of the female die mounting frames are fixedly connected with female dies.
As a further description of the above technical solution:
And circulating water pipes penetrate through and are fixedly connected between the cooling water tank and the connecting water pipes.
As a further description of the above technical solution:
The top and the bottom of fan all run through fixedly connected with breathing pipe and exhaust gas collecting box run through and fixed connection.
As a further description of the above technical solution:
the middle of the rear end of the frame is penetrated and fixedly connected with an air suction port which is aligned with the air suction hopper.
The utility model has the following beneficial effects:
1. The device is provided with a cooling cavity, a connecting water pipe, a circulating water pipe, a cooling water tank and a water pump, wherein the cooling liquid in the cooling water tank is pumped out by the water pump and then is sent into the connecting water pipe by the circulating water pipe to enter the cooling cavity in the male die mounting frame, and the sponge cushion in the die is rapidly cooled, so that the quality of the sponge cushion is rapidly shaped.
2. The device is provided with an air suction port, an air suction hopper, an air suction pipe, a fan and an exhaust gas collecting box, and exhaust gas generated in the shaping process of the vulcanized sponge cushion is sucked through the air suction port and the air suction hopper by the suction force generated by the fan and then is sent into the exhaust gas collecting box by the air suction pipe for centralized treatment, so that the harm of the exhaust gas to staff is prevented.
Drawings
FIG. 1 is a perspective view of a vulcanization shaping device for producing XPE foam acoustic foam cushions;
FIG. 2 is a front cross-sectional view of a vulcanization shaping device for XPE foam acoustic foam cushion production, which is provided by the utility model;
FIG. 3 is a cross-sectional side view of a vulcanization shaping device for XPE foam acoustic foam cushion production, according to the present utility model;
FIG. 4 is a cross section of a die mounting frame of a vulcanization shaping device for producing XPE foam acoustic foam cushions;
Fig. 5 is a cross-sectional view of a male die mounting frame of a vulcanization shaping device for producing XPE foaming acoustic foam cushions.
Legend description:
1. A base; 2. a circulating water pipe; 3. connecting a water pipe; 4. a frame; 5. a hydraulic cylinder; 6. a connecting frame; 7. a male die; 8. a first servo motor; 9. a female die; 10. a second servo motor; 11. a connecting shaft; 12. a controller; 13. sealing the bearing; 14. a cooling chamber; 15. a female die mounting rack; 16. a temperature sensor; 17. heating pipes; 18. a rotating shaft 19 and a male die mounting frame; 20. a cooling water tank; 21. a water pump; 22. an air suction port; 23. an exhaust gas collection box; 24. a blower; 25. an air suction pipe; 26. and an air suction hopper.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model; the terms "first," "second," "third," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally coupled, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-5, one embodiment provided by the present utility model is: the utility model provides a vulcanization shaping device for XPE foaming stereo set foam-rubber cushion production, the on-line screen storage device comprises a base 1, the top fixedly connected with frame 4 of base 1, install fixedly to shaping device, the top of frame 4 runs through and fixedly connected with pneumatic cylinder 5, drive terrace die 7 and remove, the output fixedly connected with link 6 of pneumatic cylinder 5, install the rotation with terrace die mounting bracket 19, the inner wall both ends of link 6 are all rotated and are connected with pivot 18, be used for transmitting the power of first servo motor 8, the left side fixedly connected with of link 6 first servo motor 8 and the output and the pivot 18 fixed connection of first servo motor, be used for driving terrace die mounting bracket 19 and rotate, fixedly connected with terrace die mounting bracket 19 between the pivot 18, can install terrace die 7, the equal fixedly connected with terrace die 7 of outer wall of terrace die mounting bracket 19, can take shape to the foam-rubber cushion, the left bottom of the frame 4 is fixedly connected with a second servo motor 10, a connecting shaft 11 is driven to rotate, the output end of the second servo motor 10 is fixedly connected with the connecting shaft 11, a female die mounting frame 15 is driven to rotate, the right side of the connecting shaft 11 is fixedly connected with the female die mounting frame 15, the female dies 9 of different models are mounted and fixed, the right sides of the female die mounting frames 15 are all penetrated and provided with cooling cavities 14, the vulcanization shaping is cooled, the right sides of the female die mounting frames 15 are fixedly connected with sealing bearings 13, the female die mounting frames 15 are enabled to rotate so as to prevent the overflow of cooling liquid, the right sides of the sealing bearings 13 are fixedly connected with connecting water pipes 3 which are connected with the cooling cavities 14, the inner bottom of the base 1 is penetrated and fixedly connected with a cooling water tank 20 for storing the cooling liquid, the right sides of the cooling water tank 20 are fixedly connected with a water pump 21 for pumping the cooling liquid for circulation, the middle of the rear end of the frame 4 is fixedly connected with a suction hopper 26, so that the waste gas absorption efficiency is improved, the bottom of the frame 4 is fixedly connected with a fan 24 for absorbing waste gas, and the inner top of the base 1 is fixedly connected with a waste gas collecting box 23 for carrying out centralized treatment on the absorbed waste gas.
The front end fixedly connected with controller 12 of base 1, the holistic operation of controlling means, the inside of terrace die mounting bracket 19 all runs through and fixedly connected with temperature sensor 16 for detect the temperature when the foam-rubber cushion is stereotyped, all run through and fixedly connected with heating pipe 17 between terrace die mounting bracket 19 and the terrace die 7, it is convenient to heat the design to the foam-rubber cushion, the outer wall of terrace die mounting bracket 15 all fixedly connected with die 9, be used for finalizing the design with the terrace die 7 in combination, all run through and fixedly connected with circulating water pipe 2 between coolant tank 20 and the connecting water pipe 3, be used for the circulation of coolant liquid, the top and the bottom of fan 24 all run through fixedly connected with breathing pipe 25 and breathing pipe 25 run through and fixedly connected with waste gas collecting box 23, can carry waste gas to waste gas collecting box 23 in, run through and fixedly connected with induction port 22 and induction scoop 26 alignment in the middle of the rear end of frame 4, improve the efficiency of absorbing waste gas.
Working principle: the device has installed frame 4 on base 1, frame 4 top runs through and fixedly connected with pneumatic cylinder 5, pneumatic cylinder 5 passes through output link 6, drive terrace die mounting bracket 19 and reciprocate, first servo motor 8 of left side fixedly connected with at link 6, drive terrace die mounting bracket 19 through pivot 18 transmission power, outer wall fixedly connected with terrace die 7 of terrace die mounting bracket 19, terrace die 7 is used for finalizing the design to the foam-rubber cushion, the left side bottom fixedly connected with second servo motor 10 of frame 4, drive die mounting bracket 15 through connecting axle 11 and rotate, the outer wall fixedly connected with die 9 of die mounting bracket 15, die 9 combines together with terrace die 7, be used for carrying out the sponge and finalize the design after being used for vulcanizing, cooling chamber 14 inside die mounting bracket 15 is used for cooling down after finalizing the design to the foam-rubber cushion, sealing bearing 13 prevents that the coolant from spilling over, connecting water piping 3 is connected to sealing bearing 13, link to cooling chamber 14, make die mounting bracket 15 can rotate on connecting water piping 3 simultaneously, cooling water tank 20 stores the coolant, water pump 21 takes out again and is circulated by circulating water pipe 2, send into the air suction pipe through fan 24 and air suction pipe 26 again to the temperature-sensitive device is used for the fact the air suction pipe 17 to be used for the convenient for testing the temperature to test the device to the air suction pipe 17, it is used for testing the air suction pipe 16 to be used for the temperature is convenient for testing the device to be used for the air suction pipe is used for testing the air suction device to test the temperature is used for the air suction pipe is used for the device to test the air suction pad is used for the device.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (7)
1. The utility model provides a XPE foaming stereo set foam-rubber cushion production is with vulcanization setting device, includes base (1), its characterized in that: the top fixedly connected with frame (4) of base (1), the top of frame (4) runs through and fixedly connected with pneumatic cylinder (5), the output fixedly connected with link (6) of pneumatic cylinder (5), the equal rotation in inner wall both ends of link (6) is connected with pivot (18), the left side fixedly connected with first servo motor (8) of link (6) and the output and pivot (18) fixedly connected with of first servo motor (8), fixedly connected with terrace die mounting bracket (19) between pivot (18), the outer wall of terrace die mounting bracket (19) is all fixedly connected with terrace die (7), the left side bottom fixedly connected with second servo motor (10) of frame (4), the output fixedly connected with connecting axle (11) of second servo motor (10), the right side fixedly connected with die mounting bracket (15) of connecting axle (11), the right side of die mounting bracket (15) all runs through and is provided with cooling chamber (14), the right side fixedly connected with terrace die mounting bracket (13) and sealing connection water tank (13) of sealing connection inside water tank (1), the cooling water tank is characterized in that a water pump (21) is fixedly connected to the right side of the cooling water tank (20), an air suction hopper (26) is fixedly connected to the middle of the rear end of the frame (4), a fan (24) is fixedly connected to the bottom of the frame (4), and an exhaust gas collecting box (23) is fixedly connected to the top of the inside of the base (1).
2. The vulcanization shaping device for producing XPE foaming acoustic foam cushions according to claim 1, wherein: the front end of the base (1) is fixedly connected with a controller (12).
3. The vulcanization shaping device for producing XPE foaming acoustic foam cushions according to claim 1, wherein: the inside of terrace die mounting bracket (19) all runs through and fixedly connected with temperature sensor (16), all run through and fixedly connected with heating pipe (17) between terrace die mounting bracket (19) and terrace die (7).
4. The vulcanization shaping device for producing XPE foaming acoustic foam cushions according to claim 1, wherein: the outer walls of the female die mounting frames (15) are fixedly connected with female dies (9).
5. The vulcanization shaping device for producing XPE foaming acoustic foam cushions according to claim 1, wherein: and a circulating water pipe (2) is penetrated and fixedly connected between the cooling water tank (20) and the connecting water pipe (3).
6. The vulcanization shaping device for producing XPE foaming acoustic foam cushions according to claim 1, wherein: the top and the bottom of the fan (24) are fixedly connected with an air suction pipe (25) in a penetrating mode, and the air suction pipe (25) and the waste gas collecting box (23) are fixedly connected in a penetrating mode.
7. The vulcanization shaping device for producing XPE foaming acoustic foam cushions according to claim 1, wherein: an air suction port (22) is penetrated and fixedly connected in the middle of the rear end of the frame (4), and the air suction port (22) is aligned with an air suction hopper (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322764606.XU CN221048855U (en) | 2023-10-16 | 2023-10-16 | Vulcanization shaping device for XPE foaming acoustic foam cushion production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322764606.XU CN221048855U (en) | 2023-10-16 | 2023-10-16 | Vulcanization shaping device for XPE foaming acoustic foam cushion production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221048855U true CN221048855U (en) | 2024-05-31 |
Family
ID=91199442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322764606.XU Active CN221048855U (en) | 2023-10-16 | 2023-10-16 | Vulcanization shaping device for XPE foaming acoustic foam cushion production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221048855U (en) |
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2023
- 2023-10-16 CN CN202322764606.XU patent/CN221048855U/en active Active
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