CN221038014U - Tail speed reducer dragging and starting moment detection device in helicopter - Google Patents
Tail speed reducer dragging and starting moment detection device in helicopter Download PDFInfo
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- CN221038014U CN221038014U CN202323176746.1U CN202323176746U CN221038014U CN 221038014 U CN221038014 U CN 221038014U CN 202323176746 U CN202323176746 U CN 202323176746U CN 221038014 U CN221038014 U CN 221038014U
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Abstract
The utility model discloses a dragging and starting moment detection device of a tail speed reducer in a helicopter, which comprises a bottom plate, a slide box, a torque test assembly and a distance detection assembly, wherein the bottom plate is arranged on the bottom plate; the bottom plate is vertically arranged, a plurality of parallel horizontal guide rails are arranged on the bottom plate, a plurality of sliding blocks are arranged on the back surface of the sliding box, and the sliding blocks are respectively arranged on the horizontal guide rails in a sliding manner; the torque testing component is arranged on the front surface of the sliding box; the torque testing assembly comprises a servo motor, a torque detecting piece and a butt joint piece; the servo motor, the torque detection piece and the butt joint piece are in butt joint connection in sequence; the torque detection piece is electrically connected with the servo motor; a floating joint is arranged between the abutting part and the torque detection part; the distance detection assembly is positioned on one side of the butt joint piece. The utility model has the advantages of simple structure, safe and reliable measurement, high test efficiency and the like.
Description
Technical Field
The utility model mainly relates to the technical field of assembling of tail reducers in helicopters, in particular to a dragging and starting moment detection device of the tail reducers in helicopters.
Background
The tail speed reducer in the traditional helicopter is used for measuring the dragging and starting moment in the assembly process, and is measured by a manual torque wrench, and the tail speed reducer mainly has the following three defects:
1. When in manual measurement, the rotation speed cannot be controlled, and the rotation speed is easy to incline horizontally, so that measurement errors are caused;
2. The manual measurement adopts a torque wrench, the torque wrench has low measurement precision, a fixed tool is required to be installed, and the production preparation time is long;
3. Because of manual measurement, the dragging and starting moment value curves of the shafting cannot be read in real time, and only the maximum starting moment value and the rotating moment value of the shafting can be seen by manpower.
Disclosure of utility model
The technical problem to be solved by the utility model is as follows: aiming at the technical problems existing in the prior art, the utility model provides the dragging and starting moment detection device for the tail speed reducer in the helicopter, which has the advantages of simple structure, high automation degree, safety and reliability.
In order to solve the technical problems, the technical scheme provided by the utility model is as follows:
A dragging and starting moment detection device of a tail speed reducer in a helicopter comprises a bottom plate, a slide box, a torque test assembly and a distance detection assembly; the bottom plate is vertically arranged, a plurality of parallel horizontal guide rails are arranged on the bottom plate, a plurality of sliding blocks are arranged on the back surface of the sliding box, and the sliding blocks are respectively arranged on the horizontal guide rails in a sliding manner; the torque testing component is arranged on the front surface of the sliding box; the torque testing assembly comprises a servo motor, a torque detecting piece and a butt joint piece; the servo motor, the torque detection piece and the butt joint piece are in butt joint connection in sequence; the torque detection piece is electrically connected with the servo motor; a floating joint is arranged between the abutting part and the torque detection part; the distance detection assembly is located on one side of the butt joint piece.
As a further improvement of the above technical scheme:
A torque limiting piece is arranged between the servo motor and the torque detecting piece, and a guide rod thin type cylinder is arranged between the torque limiting piece and the floating joint.
The torque limiter is a torque limiter.
The telescopic driving piece is arranged on the bottom plate, the telescopic direction of the telescopic driving piece is the same as the arrangement direction of the horizontal guide rail, and the telescopic end of the telescopic driving piece is connected with the sliding box through the connecting plate.
The telescopic driving piece is a driving cylinder or a driving oil cylinder.
The butt joint piece is a butt joint sleeve.
Compared with the prior art, the utility model has the advantages that:
According to the dragging and starting moment detection device for the tail speed reducer in the helicopter, a servo driving rotation technology is adopted, when dragging and starting moment is measured, a servo motor is adopted to drive and rotate an input shaft, and the problems of uneven rotating speed and non-horizontal rotating speed during manual rotation are solved; the torque sensor is adopted to measure the rotation moment of the input shaft, the torque value is read in real time, the maximum, minimum, running and other torques are automatically recorded, and whether the measurement result is qualified or not is automatically judged through a torque real-time curve; the torque limiter protects the torque sensor, and meanwhile, the floating joint is additionally arranged to improve the reliability of measurement.
Drawings
Fig. 1 is a front view of a detecting device according to an embodiment of the present utility model.
Fig. 2 is a side view of the detecting device according to the embodiment of the present utility model.
Fig. 3 is a top view of the detecting device according to the embodiment of the present utility model.
FIG. 4 is a flow chart of the present utility model in the detection.
Legend description: 1. a bottom plate; 101. a horizontal guide rail; 102. a slide block; 103. a telescopic driving member; 104. a connecting plate; 2. a slide box; 3. a torque testing assembly; 301. a servo motor; 302. a torque limiter; 303. a torque detecting member; 304. a butt joint member; 305. a floating joint; 306. a guide rod thin cylinder; 4. and a distance detection component.
Detailed Description
The utility model is further described below with reference to the drawings and specific examples.
As shown in fig. 1-3, the tail reducer dragging and starting moment detection device in the helicopter according to the embodiment of the utility model comprises a bottom plate 1, a slide box 2, a torque test assembly 3 and a distance detection assembly 4 (such as a laser sensor); the bottom plate 1 is installed on an integral bracket through up-down lifting of an up-down telescopic piece, two parallel horizontal guide rails 101 are arranged on the bottom plate 1, a plurality of sliding blocks 102 are arranged on the back surface of the sliding box 2, sliding grooves are formed in the sliding blocks 102, and the corresponding horizontal guide rails 101 are positioned in the sliding grooves of the sliding blocks 102, so that horizontal sliding of the sliding blocks 102 on the horizontal guide rails 101 is realized; the torque testing component 3 is arranged on the front surface of the sliding box 2; the torque testing assembly 3 includes a servo motor 301, a torque limiter 302 (e.g., a torque limiter), a torque detector 303 (e.g., a torque sensor), and a docking member 304 (e.g., a sleeve); the servo motor 301, the torque limiter, the torque sensor and the sleeve are sequentially in butt joint; the torque sensor is electrically connected with the servo motor 301; a floating joint 305 is arranged between the sleeve and the torque sensor; a guide rod thin cylinder 306 is arranged between the torque limiting piece 302 and the floating joint 305; the distance detection assembly 4 is located on one side of the docking piece 304.
Specifically, the torque limiter is a component for protecting the torque sensor, so that a larger clamping stagnation phenomenon is prevented when a workpiece rotates, and the torque limiter is additionally arranged after exceeding the measuring range of the torque sensor and being used in an overscan manner, so that the torque sensor is damaged. When the set torque of the torque limiter is smaller than the maximum measurement range of the torque sensor, if the rotation torque of the workpiece is larger than the set range of the torque limiter, the torque limiter automatically disconnects the rotating shaft system and alarms, and the servo motor 301 stops rotating.
Because the cylinder force driving the bottom plate 1 to move downwards is larger, the shaft of the torque detection member 303 is thinner, the detection torque is smaller (less than or equal to 1 Nm), and if the bottom plate 1 directly drives the floating joint 305 to contact the product, the torque detection member 303 is easy to damage. Therefore, the guide rod thin air cylinder 306 is adopted to drive the floating joint 305 to be finally in butt joint with the product. The guide rod thin cylinder 306 has a small force value, and can fully protect the torque detection member 303 from impact damage. The floating joint 305 can be relatively moved by providing a certain elasticity between the sleeve and the torque detecting member 303, and the influence of the force during the torque measurement on the measurement accuracy can be avoided. The floating connector 305 may be a conventional fixed floating connector or a floating connector, which will not be described herein.
When the dragging or starting moment is measured, the flange tool driving plate is firstly manually placed on the flange plate, after the bottom plate 1 and the slide box 2 move to the set positions, the guide rod thin cylinder 306 is released, the butt joint piece 304 is in butt joint with the flange tool driving plate, and whether the butt joint piece 304 is attached to the flange tool driving plate is measured through the distance detection assembly 4. If the abutting piece 304 is attached to the flange tool driving plate, a torque detection program is started. If the butt joint part 304 is not attached to the flange tool driving plate, the guide rod thin air cylinder 306 is retracted to lift the floating joint 305, the servo motor 301 drives the floating joint 305 to rotate by a certain angle according to a system setting program, the guide rod thin air cylinder 306 is released again, so that the cylindrical pin on the butt joint part 304 is clamped into the annular hole of the flange tool driving plate in a floating mode, attachment is completed, and therefore a torque detection program is started.
According to the dragging and starting moment detection device for the tail speed reducer in the helicopter, a servo driving rotation technology is adopted, when dragging and starting moment is measured, the input shaft is driven to rotate by the servo motor 301, and the problems of uneven rotating speed and non-horizontal rotating speed during manual rotation are solved; the torque sensor is adopted to measure the rotation moment of the input shaft, the torque value is read in real time, the maximum, minimum, running and other torques are automatically recorded, and whether the measurement result is qualified or not is automatically judged through a torque real-time curve; the torque sensor is protected by the torque limiter, meanwhile, the measurement reliability is improved by additionally arranging the floating joint 305, and the torque detection piece 303 is protected from damage caused by impact during butt joint by additionally arranging the guide rod thin cylinder 306 with a small force value.
In addition, the detection device is integrally arranged on the equipment substrate of the detection system, and the detection system further comprises a speed reducer automatic positioning and clamping device (a conventional cylinder clamping mechanism), an electric control system, a data processing system and the like. Wherein the equipment matrix is the basis of the whole equipment, other devices and mechanisms are fixed on the matrix, and the equipment matrix is formed by welding high-rigidity and high-strength steel plates; the automatic positioning and clamping device of the speed reducer is responsible for positioning and clamping the middle-tail speed reducer on the equipment, and is convenient for automatic butt joint measurement of each detection device and the speed reducer. The electric control system mainly comprises a PLC (programmable logic controller), an HMI (human machine interface), a low-voltage electric system, a safety light curtain and other control systems and a safety system and is responsible for motion control, logic action and the like of the whole equipment. The data processing system consists of an industrial personal computer, an acquisition plate, data processing software and the like and is responsible for acquisition, analysis, judgment, data storage, uploading and downloading, summarization, report production and the like of the data of each sensor of the whole equipment.
As shown in fig. 4, the detection method of the tail reducer dragging and starting moment detection device in the helicopter specifically comprises a dragging moment detection method and a starting moment detection method, wherein the specific steps of the dragging moment detection method are as follows:
The tail speed reducer in the helicopter is moved to a screwing station, and clamping and positioning are carried out through the automatic positioning and clamping device of the speed reducer, so that the reliability of the subsequent workpiece test is ensured;
The bottom plate 1 automatically descends in place through the movement of the upper telescopic piece and the lower telescopic piece, and correspondingly drives the slide box 2 and the torque testing assembly 3 to move downwards; simultaneously, the slide box 2 horizontally slides on the bottom plate 1 to drive the torque testing assembly 3 to horizontally run to a preset position; the guide rod thin type air cylinder 306 drives the floating joint 305 to descend and butt against the workpiece; through the lifting and horizontal movement, the position of the torque testing assembly 3 is adjusted, so that the sleeve and the workpiece are accurately abutted;
The servo motor 301 of the torque testing assembly 3 drives the butt joint part 304 to rotate, and in the rotating process, the dragging moment of the workpiece is automatically detected through the torque detecting part 303, so that the dragging moment is tested; at this time, the corresponding torque test assembly 3 is moved up to the initial position.
Likewise, the specific steps of the corresponding starting moment detection method are as follows:
The tail speed reducer in the helicopter is moved to a screwing station, and clamping and positioning are carried out through the automatic positioning and clamping device of the speed reducer, so that the reliability of the subsequent workpiece test is ensured;
The bottom plate 1 automatically descends in place through the movement of the upper telescopic piece and the lower telescopic piece, and correspondingly drives the slide box 2 and the torque testing assembly 3 to move downwards; simultaneously, the slide box 2 horizontally slides on the bottom plate 1 to drive the torque testing assembly 3 to horizontally run to a preset position; the guide rod thin type air cylinder 306 drives the floating joint 305 to descend and butt against the workpiece; through the lifting and horizontal movement, the position of the torque testing assembly 3 is adjusted, so that the sleeve and the workpiece are accurately abutted;
The servo motor 301 of the torque testing assembly 3 drives the butt joint part 304 to rotate, and in the rotating process, the starting moment of the workpiece is automatically detected through the torque detecting part 303, so that the starting moment is tested; at this time, the corresponding torque test assembly 3 is moved up to the initial position.
The drag torque detection method and the starting torque detection method are automatically completed, when drag and starting torque are measured, the servo driving rotation device drives the input shaft to rotate and is communicated with the torque sensor in real time, and the rotation speed of the servo motor 301 is adjusted in real time according to the reading state and the measurement result of the torque sensor; the data can be automatically transmitted into the controller, the controller is provided with a Chinese operation interface, and the controller can display and store the torque value and the curve measured each time.
Because the high-precision torque sensor is adopted to replace the traditional torque wrench to directly measure the torque, the high-precision torque sensor can accurately measure the micro torque changes such as the implemented torque, the maximum torque, the minimum torque and the like when the input shaft rotates.
The utility model can automatically detect the dragging and starting moment, output curve data in real time, has high measurement accuracy, effectively eliminates the error of artificial participation, simultaneously drives the servo motor 301 to rotate, has accurate control of rotating speed parameters, and has high test efficiency by automatically measuring and operating the workpiece after being pushed into positioning.
In the description of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The above is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the utility model without departing from the principles thereof are intended to be within the scope of the utility model as set forth in the following claims.
Claims (6)
1. The dragging and starting moment detection device of the tail speed reducer in the helicopter is characterized by comprising a bottom plate (1), a slide box (2), a torque test assembly (3) and a distance detection assembly (4); the bottom plate (1) is vertically arranged, a plurality of parallel horizontal guide rails (101) are arranged on the bottom plate (1), a plurality of sliding blocks (102) are arranged on the back surface of the sliding box (2), and the sliding blocks (102) are respectively arranged on the horizontal guide rails (101) in a sliding mode; the torque testing assembly (3) is arranged on the front surface of the sliding box (2); the torque testing assembly (3) comprises a servo motor (301), a torque detecting piece (303) and a butting piece (304); the servo motor (301), the torque detection piece (303) and the butt joint piece (304) are in butt joint connection in sequence; the torque detection piece (303) is electrically connected with the servo motor (301); a floating joint (305) is arranged between the abutting piece (304) and the torque detection piece (303); the distance detection assembly (4) is located on one side of the butt joint piece (304).
2. The tail reducer dragging and starting moment detection device in a helicopter according to claim 1, characterized in that a torque limiter (302) is arranged between the servo motor (301) and the torque detector (303); a thin guide rod cylinder (306) is arranged between the torque limiting piece (302) and the floating joint (305).
3. The tail reducer drag and launch torque detection apparatus of claim 2, wherein said torque limiter (302) is a torque limiter.
4. A device for detecting drag and start moment of tail reducer in helicopter according to claim 1, 2 or 3, characterized in that, a telescopic driving piece (103) is arranged on the bottom plate (1), the telescopic direction of the telescopic driving piece (103) is the same as the arrangement direction of the horizontal guide rail (101), and the telescopic end of the telescopic driving piece (103) is connected with the slide box (2) through a connecting plate (104).
5. The dragging and starting moment detection device for a tail reducer in a helicopter according to claim 4, wherein the telescopic driving piece (103) is a driving cylinder or a driving oil cylinder.
6. A tail reducer drag and launch torque detection apparatus in a helicopter according to claim 1 or 2 or 3 wherein said abutment (304) is a abutment sleeve.
Priority Applications (1)
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CN202323176746.1U CN221038014U (en) | 2023-11-23 | 2023-11-23 | Tail speed reducer dragging and starting moment detection device in helicopter |
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CN202323176746.1U CN221038014U (en) | 2023-11-23 | 2023-11-23 | Tail speed reducer dragging and starting moment detection device in helicopter |
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CN202323176746.1U Active CN221038014U (en) | 2023-11-23 | 2023-11-23 | Tail speed reducer dragging and starting moment detection device in helicopter |
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2023
- 2023-11-23 CN CN202323176746.1U patent/CN221038014U/en active Active
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