CN220990426U - Energy-saving production equipment for polycarboxylate high-molecular suspension dispersing agent - Google Patents
Energy-saving production equipment for polycarboxylate high-molecular suspension dispersing agent Download PDFInfo
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- CN220990426U CN220990426U CN202322731528.3U CN202322731528U CN220990426U CN 220990426 U CN220990426 U CN 220990426U CN 202322731528 U CN202322731528 U CN 202322731528U CN 220990426 U CN220990426 U CN 220990426U
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- mixing drum
- wall
- mixing
- dispersing agent
- energy
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- 239000002270 dispersing agent Substances 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 229920005646 polycarboxylate Polymers 0.000 title claims abstract description 16
- 239000000725 suspension Substances 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 229920000642 polymer Polymers 0.000 claims abstract description 10
- 230000008093 supporting effect Effects 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 8
- 238000013329 compounding Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 14
- 239000006185 dispersion Substances 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000007790 scraping Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses energy-saving production equipment for polycarboxylate polymer suspension dispersing agents, which relates to the technical field of dispersing agent production and comprises a mixing drum, wherein a feed inlet and a discharge outlet are respectively arranged at the top and the bottom of the mixing drum, a mixing mechanism is arranged on the mixing drum and comprises a motor, an upper rotating rod and a lower rotating rod, the motor is arranged on the outer wall of the top of the mixing drum through screws, the upper rotating rod is fixedly connected with the output end of the motor through a coupler, and a first conical gear is fixedly connected on the upper rotating rod. According to the utility model, the mixing mechanism is arranged, so that the dispersion of the dispersing agent in the mixing cylinder can be improved, the mixing effect of the dispersing agent is improved, the mixing time is short, the energy consumption is low, the time and the resources can be effectively saved, meanwhile, the dispersing agent attached to the inner wall of the mixing cylinder can be scraped, and the influence on the mixing effect caused by the fact that the dispersing agent is always attached to the inner wall of the mixing cylinder is avoided.
Description
Technical Field
The utility model relates to the technical field of dispersant production, in particular to energy-saving production equipment for polycarboxylate high-molecular suspension dispersants.
Background
The dispersing agent is a surfactant with two opposite properties of lipophilicity and hydrophilicity in molecules, can uniformly disperse solid and liquid particles of inorganic and organic pigments which are difficult to dissolve in liquid, can prevent sedimentation and agglomeration of the particles to form an amphipathic reagent required for stabilizing suspension, promotes the material particles to be uniformly dispersed in a medium to form a medicament for stabilizing the suspension, and is generally divided into two main types of inorganic dispersing agents and organic dispersing agents.
Through retrieving a mixing arrangement for dispersant production of publication number CN213913398U, including the main part churn, the upper surface of churn passes through screw fixedly connected with rotating electrical machines, and the surface of rotating electrical machines passes through screw fixedly connected with middle part puddler, middle part puddler one side runs through the inside of churn, just the surface of middle part puddler passes through screw fixedly connected with down inclined blade one side of middle part puddler passes through screw fixedly connected with parallel blade one, just parallel blade one pass through screw fixedly connected with in the middle part of middle part puddler, down inclined blade one pass through screw fixedly connected with the last half of middle part puddler, the side puddler passes through connecting plate fixedly connected wire brush, scrapes the raw materials of churn inner wall and bottom, mixes, has avoided the raw materials to paste the problem at inner wall and the bottom of churn to thoroughly mix it.
With respect to the above-mentioned related art, the inventor considers that the stirring blades of the device all rotate in the same direction along with the driving shaft of the driving motor, so that the dispersion of the dispersing agent in the mixing drum is low, and thus the mixing is not uniform enough, the time consumed by the mixing is long, and the consumed energy is more. Therefore, we propose an energy-saving production device for polycarboxylate polymer suspension dispersant.
Disclosure of utility model
The present utility model has been made in view of the above-mentioned problems associated with the existing energy-saving production facilities for polycarboxylate polymer suspension dispersants.
Therefore, the utility model aims to provide energy-saving production equipment for polycarboxylate polymer suspension dispersing agent, which solves the problems that the stirring blades of the device rotate in the same direction along with the driving shaft of a driving motor, so that the dispersion degree of the dispersing agent in a mixing cylinder is low, the mixing is not uniform enough, the time consumed by mixing is long, and the consumed energy is more.
In order to achieve the above object, the present utility model provides the following technical solutions:
The utility model provides an energy-conserving production facility for polycarboxylate polymer suspension dispersant, includes the mixing drum, the top and the bottom of mixing drum are equipped with pan feeding mouth and discharge gate respectively, be equipped with mixing mechanism on the mixing drum, mixing mechanism includes the motor, goes up dwang and dwang down, the motor passes through the screw mount on the top outer wall of mixing drum, go up the dwang and pass through shaft coupling and the output fixed connection of motor, go up the first conical gear of fixedly connected with on the dwang, the one end rotation of dwang is connected on the bottom inner wall of mixing drum down, the other end fixedly connected with second conical gear of dwang down, the welding has the second connecting rod on the inner wall of mixing drum, rotate on the second connecting rod and be connected with third conical gear, first conical gear and second conical gear all are connected with third conical gear meshing, go up the dwang and all be equipped with the stirring leaf down on the dwang, drive dwang and first conical gear through setting up the motor work, because first conical gear passes through the second conical gear and rotates on the bottom inner wall of mixing drum, can take out the time with the second conical gear and rotate the opposite direction, can take the dispersing agent down, and the opposite direction can take the rotation with the rotation of the inside and take the dispersing agent to the opposite direction, can take the effect with the rotation, can take the opposite direction to the rotation of the inside dispersing agent.
Preferably, an observation window is formed in the mixing drum, transparent glass is arranged in the observation window, and the mixing effect inside the mixing drum can be conveniently observed.
Preferably, all the welding has the dead lever on the outer wall of last dwang and lower dwang, be equipped with the scraper blade on the dead lever, the scraper blade is connected with the inner wall laminating of mixing drum, can strike off the dispersing agent that adheres to on the mixing drum inner wall, avoids it to adhere to on the inner wall of mixing drum all the time, influences the compounding effect.
Preferably, the inner wall of the mixing drum is welded with a first connecting rod, a protective shell is fixedly connected to the first connecting rod, and the first bevel gear, the second bevel gear and the third bevel gear are all located in the protective shell and can protect the bevel gears and prevent the bevel gears from being corroded by the dispersing agent, so that the bevel gears are damaged and the transmission effect between the bevel gears is affected.
Further, fixedly connected with backup pad on the outer wall of mixing drum, install the supporting leg on the bottom outer wall of backup pad, the quantity of supporting leg is three, three supporting leg evenly distributed is on the bottom outer wall of backup pad, can provide fine supporting effect to the mixing drum, also can make things convenient for the unloading.
Preferably, the bottom plate is all installed to the bottom of three supporting leg, the bonding has rubber gasket on the bottom outer wall of bottom plate, rubber gasket is unanimous with the size of bottom plate, structure matching, can improve the stability in the mixing drum course of working.
In the technical scheme, the utility model has the technical effects and advantages that:
According to the utility model, the upper rotating rod and the first conical gear can be driven to rotate through the operation of the motor, and the first conical gear is meshed and connected with the second conical gear through the third conical gear, so that the second conical gear can be driven to rotate in the opposite direction, and the lower rotating rod can be driven to rotate in the opposite direction, further the stirring blades on the upper rotating rod and the lower rotating rod can be driven to rotate in the opposite direction, the dispersion of the dispersing agent in the mixing cylinder can be improved, the mixing effect of the dispersing agent is improved, the mixing time is short, the energy consumption is less, the time and the resources can be effectively saved, meanwhile, the dispersing agent attached to the inner wall of the mixing cylinder can be scraped through the scraping plate, and the influence on the mixing effect is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic structural view of a mixing mechanism according to the present utility model;
FIG. 3 is a schematic cross-sectional view of a protective shell according to the present utility model;
Fig. 4 is a schematic structural diagram of a second embodiment of the present utility model.
Reference numerals illustrate:
1. A mixing drum; 2. a feed inlet; 3. a discharge port; 4. a mixing mechanism; 401. a motor; 402. an upper rotating rod; 403. stirring the leaves; 404. a fixed rod; 405. a scraper; 406. a lower rotating rod; 407. a first bevel gear; 408. a second bevel gear; 5. a support plate; 6. support legs; 7. a bottom plate; 8. an observation window; 9. a first link; 10. a second link; 11. a protective shell; 12. and a third bevel gear.
Detailed Description
Example 1
In order to make the technical scheme of the present utility model better understood by those skilled in the art, the present utility model will be further described in detail with reference to the accompanying drawings.
The embodiment of the utility model discloses energy-saving production equipment for polycarboxylate high-molecular suspension dispersing agent.
The utility model provides energy-saving production equipment for polycarboxylate polymer suspension dispersing agent shown in fig. 1-3, which comprises a mixing drum 1, wherein a feed inlet 2 and a discharge outlet 3 are respectively arranged at the top and the bottom of the mixing drum 1, a mixing mechanism 4 is arranged on the mixing drum 1, the mixing mechanism 4 comprises a motor 401, an upper rotating rod 402 and a lower rotating rod 406, the motor 401 is arranged on the outer wall of the top of the mixing drum 1 through screws, the upper rotating rod 402 is fixedly connected with the output end of the motor 401 through a coupling, a first bevel gear 407 is fixedly connected on the upper rotating rod 402, one end of the lower rotating rod 406 is rotatably connected on the inner wall of the bottom of the mixing drum 1, a second bevel gear 408 is fixedly connected at the other end of the lower rotating rod 406, a second connecting rod 10 is welded on the inner wall of the mixing drum 1, a third bevel gear 12 is rotatably connected on the second connecting rod 10, the first bevel gear 407 and the second bevel gear 408 are both meshed with the third bevel gear 12, and stirring blades 403 are respectively arranged on the upper rotating rod 402 and the lower rotating rod 406;
The motor 401 is started, the motor 401 works to drive the upper rotating rod 402 and the first bevel gear 407 to rotate, and as the first bevel gear 407 is meshed and connected with the second bevel gear 408 through the third bevel gear 12, the second bevel gear 408 can be driven to rotate in the opposite direction, so that the lower rotating rod 406 can be driven to rotate in the opposite direction, further, stirring blades 403 on the upper rotating rod 402 and the lower rotating rod 406 can be driven to rotate in the opposite direction, the dispersion of the dispersing agent in the mixing cylinder 1 can be improved, the mixing effect of the dispersing agent is improved, the mixing time is short, the energy consumption is less, and the time and the resources can be effectively saved.
The mixing drum 1 is provided with an observation window 8, and transparent glass is arranged in the observation window 8.
In order to scrape the dispersant attached to the inner wall of the mixing drum 1, as shown in fig. 1-2, fixed rods 404 are welded on the outer walls of an upper rotating rod 402 and a lower rotating rod 406, scraping plates 405 are arranged on the fixed rods 404, and the scraping plates 405 are in fit connection with the inner wall of the mixing drum 1;
The upper rotating rod 402 and the lower rotating rod 406 can drive the fixed rod 404 and the scraping plate 405 to rotate in the rotating process, so that dispersing agents attached to the inner wall of the mixing drum 1 can be scraped, and the dispersing agents are prevented from being attached to the inner wall of the mixing drum 1 all the time, and the mixing effect is influenced.
The inner wall of the mixing drum 1 is welded with a first connecting rod 9, a protective shell 11 is fixedly connected to the first connecting rod 9, and a first bevel gear 407, a second bevel gear 408 and a third bevel gear 12 are all located in the protective shell 11.
Fixedly connected with backup pad 5 on the outer wall of mixing drum 1, install supporting leg 6 on the bottom outer wall of backup pad 5, the quantity of supporting leg 6 is three, and three supporting leg 6 evenly distributed is on the bottom outer wall of backup pad 5.
The bottom plate 7 is all installed to the bottom of three supporting leg 6, and the bonding has rubber gasket on the bottom outer wall of bottom plate 7, and rubber gasket matches unanimously with the size, the structure of bottom plate 7.
During the use, carry dispersant and additive in to mixing drum 1 through pan feeding mouth 2, then start motor 401, motor 401 work drives upper dwang 402 and first conical gear 407 and rotates, because first conical gear 407 is connected with second conical gear 408 through third conical gear 12 meshing, consequently, can drive second conical gear 408 and rotate in opposite directions, thereby can be with drive down dwang 406 and be the opposite direction rotation, and then can drive the stirring leaf 403 on upper dwang 402 and the lower dwang 406 and be the opposite direction rotation, can improve the dispersion of the inside dispersant of mixing drum 1, improve the mixing effect of dispersant, and the time that the mixing consumes is short, consume the energy also less, can effectively save time and resource, simultaneously upper dwang 402 and lower dwang 406 rotate in-process and can drive dead lever 404 and scraper blade 405 and rotate, thereby can scrape off the dispersant that adheres to on the inner wall of mixing drum 1 all the time, prevent it from adhering to the inner wall of mixing drum 1, influence the compounding effect, finally, can be discharged through discharge gate 3 with the dispersant that mixes.
Example two
Referring to fig. 4, the difference between the present embodiment and the first embodiment is that, compared to the stirring vane described in the first embodiment, a plurality of through holes are formed in the stirring vane in the present embodiment.
In the second embodiment, a plurality of through holes are formed in the stirring blade on the basis of the first embodiment, and the fluidity of the dispersing agent can be increased by forming the through holes, so that the mixing effect and the mixing speed of the dispersing agent can be further improved.
According to the comprehensive analysis of the first embodiment and the second embodiment, the second embodiment is optimized on the basis of the first embodiment, and the practicability is improved under the condition that the functions are the same, so that the second embodiment is the best choice.
While certain exemplary embodiments of the present utility model have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the utility model, which is defined by the appended claims.
Claims (6)
1. The utility model provides an energy-conserving production facility for polycarboxylate polymer suspension dispersant, includes mixing drum (1), its characterized in that, the top and the bottom of mixing drum (1) are equipped with pan feeding mouth (2) and discharge gate (3) respectively, be equipped with compounding mechanism (4) on mixing drum (1), compounding mechanism (4) include motor (401), go up dwang (402) and dwang (406), motor (401) are installed on the top outer wall of mixing drum (1) through the screw, go up dwang (402) through the output fixed connection of shaft coupling and motor (401), go up fixedly connected with first conical gear (407) on dwang (402), the one end rotation of dwang (406) down is connected on the bottom inner wall of mixing drum (1), the other end fixedly connected with second conical gear (408) down, the welding has second connecting rod (10) on the inner wall of mixing drum (1), it is connected with third conical gear (12) to rotate on second connecting rod (10), first conical gear (403) and second conical gear (403) are equipped with down, and stirring rod (406) are all connected with third conical gear (408).
2. The energy-saving production equipment for the polycarboxylate high-molecular suspended dispersing agent according to claim 1, wherein an observation window (8) is formed in the mixing drum (1), and transparent glass is arranged in the observation window (8).
3. The energy-saving production equipment for polycarboxylate polymer suspension dispersant according to claim 1, wherein the outer walls of the upper rotating rod (402) and the lower rotating rod (406) are welded with a fixed rod (404), a scraper (405) is arranged on the fixed rod (404), and the scraper (405) is in fit connection with the inner wall of the mixing drum (1).
4. The energy-saving production equipment for polycarboxylate polymer suspension dispersant according to claim 1, wherein a first connecting rod (9) is welded on the inner wall of the mixing drum (1), a protective shell (11) is fixedly connected on the first connecting rod (9), and the first bevel gear (407), the second bevel gear (408) and the third bevel gear (12) are all positioned in the protective shell (11).
5. The energy-saving production equipment for polycarboxylate polymer suspension dispersant according to claim 1, wherein a supporting plate (5) is fixedly connected to the outer wall of the mixing drum (1), supporting legs (6) are installed on the outer wall of the bottom of the supporting plate (5), the number of the supporting legs (6) is three, and the three supporting legs (6) are uniformly distributed on the outer wall of the bottom of the supporting plate (5).
6. The energy-saving production equipment for the polycarboxylate high-molecular suspended dispersing agent according to claim 5, wherein the bottoms of the three supporting legs (6) are provided with bottom plates (7), rubber gaskets are adhered to the outer walls of the bottoms of the bottom plates (7), and the rubber gaskets are matched with the bottom plates (7) in size and structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322731528.3U CN220990426U (en) | 2023-10-12 | 2023-10-12 | Energy-saving production equipment for polycarboxylate high-molecular suspension dispersing agent |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322731528.3U CN220990426U (en) | 2023-10-12 | 2023-10-12 | Energy-saving production equipment for polycarboxylate high-molecular suspension dispersing agent |
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Publication Number | Publication Date |
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CN220990426U true CN220990426U (en) | 2024-05-24 |
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Family Applications (1)
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CN202322731528.3U Active CN220990426U (en) | 2023-10-12 | 2023-10-12 | Energy-saving production equipment for polycarboxylate high-molecular suspension dispersing agent |
Country Status (1)
Country | Link |
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CN (1) | CN220990426U (en) |
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2023
- 2023-10-12 CN CN202322731528.3U patent/CN220990426U/en active Active
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