CN220932305U - Detection device and test machine of shunt valve - Google Patents

Detection device and test machine of shunt valve Download PDF

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Publication number
CN220932305U
CN220932305U CN202322683338.9U CN202322683338U CN220932305U CN 220932305 U CN220932305 U CN 220932305U CN 202322683338 U CN202322683338 U CN 202322683338U CN 220932305 U CN220932305 U CN 220932305U
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China
Prior art keywords
water
water inlet
water outlet
inlet
valve
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CN202322683338.9U
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Inventor
林孝发
林孝山
黄志辉
刘勇
谢茂雕
郑耿欣
颜智辉
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QUANZHOU KEMU INTELLIGENT KITCHEN AND TOILET CO Ltd
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QUANZHOU KEMU INTELLIGENT KITCHEN AND TOILET CO Ltd
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Abstract

The detection device of the shunt valve and the test machine table comprise a positioning tool and a driving device, wherein the positioning tool is provided with a positioning groove which is matched with the shunt valve, and the shunt valve is fixedly arranged in the positioning groove; the output of drive arrangement is equipped with inlet portion and a plurality of play water portion, and inlet portion and play water portion are equipped with inlet channel and play water channel respectively, and inlet portion and play water portion are in the sealed water inlet and the delivery port that adapts to the shunt valve of one-to-one under the drive of drive arrangement, the flow detection device that sets up respectively at the water inlet and the delivery port of shunt valve, whether leak and step motor can normal work in the shunt valve are judged to the numerical value difference through comparing two flow detection device, the shortcoming that needs manual grafting inlet tube and drain pipe among the prior art is avoided, test product installation effectiveness is improved, test efficiency is improved, avoid observing the judgement through the people's eye, thereby improve product detection efficiency and reliability.

Description

Detection device and test machine of shunt valve
Technical Field
The utility model relates to the field of shunt valve quality inspection devices, in particular to a detection device and a test machine for a shunt valve.
Background
At present, the shunt valve can be sold after being tested qualified, and main test contents comprise the tightness of the shunt valve and whether a stepping motor in the valve body normally operates. The common test process mainly comprises the steps of connecting a water inlet pipe and a water outlet pipe with a water inlet and a water outlet of a water dividing valve respectively by manpower, manually inserting and pulling a water inlet hose and a water outlet hose, and has the advantages of high friction resistance of the hose and low test efficiency. In addition, in the testing process, the stepper motor switching function and the valve body tightness in the valve body are required to be tested by holding the water diversion valve, and whether the stepper motor normally operates can be judged through human observation, so that batch testing can not be performed, and the shipment efficiency is affected.
Disclosure of utility model
Aiming at the defects in the background technology, the utility model aims to provide a detection device and a test machine of a shunt valve.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The detection device of the shunt valve comprises a positioning tool and a driving device, wherein the positioning tool is provided with a positioning groove for adapting to the shunt valve, the output end of the driving device is provided with a water inlet part and a plurality of water outlet parts, the water inlet part and the water outlet part are respectively provided with a water inlet channel and a water outlet channel, and the water inlet part and the water outlet part are in one-to-one corresponding sealing adaptation to the water inlet and the water outlet of the shunt valve under the driving of the driving device; the flow detection device is respectively arranged at the water inlet and the water outlet of the shunt valve.
Further, the output end of the driving device is provided with an adapter plate, the adapter plate is provided with a plurality of rod bodies, the tail end of one rod body is provided with the water inlet part, and the tail ends of the other rod bodies are provided with water outlet parts.
Further, the water inlet part is provided with a first water inlet and a first water outlet, the first water inlet and the first water outlet are mutually communicated to form the water inlet channel, and the first water inlet is communicated with a water supply source; the water outlet part is provided with a second water inlet and a second water outlet, the second water inlet and the second water outlet are mutually communicated to form the water outlet channel, and the second water outlet is communicated with a backwater source.
Further, sealing sheets are arranged on one sides of the water inlet part and the water outlet part, which are abutted to the water inlet and the water outlet of the water diversion valve, so that the water inlet part and the water outlet part are in sealing fit with the water inlet and the water outlet of the water diversion valve.
Further, the driving device is a telescopic cylinder.
The utility model provides a test machine, includes braced frame, at least, install a detection device of shunt valve as previously described on the braced frame, be equipped with water inlet system and return water system in the braced frame, water inlet system's play water end communicate in the water inlet of water inlet, return water system communicate in the delivery port of water outlet.
Further, the support frame is provided with a working table surface, the working table surface is provided with a groove, and the positioning tool is installed in the groove.
Further, the supporting frame is also provided with a storage table.
Further, the support frame is provided with a control panel, and the control panel comprises a start key for powering on the test machine, a stop key and a start key for controlling a water inlet valve switch of each water diversion valve detection device, and an emergency stop button for powering off the test machine.
Further, a display module is further provided for displaying the current water inlet flow and water outlet flow of each water diversion valve and the flow difference between the water inlet and the water outlet.
The beneficial effects of the utility model are as follows:
1. The detection device of the shunt valve comprises a positioning tool and a driving device, wherein the positioning tool is provided with a positioning groove for adapting to the shunt valve, the shunt valve is fixedly arranged in the positioning groove in the testing process, and the defect that a product needs to be held in the testing process in the prior art is avoided; the output end of the driving device is provided with a water inlet part and a plurality of water outlet parts, the water inlet part and the water outlet parts are respectively provided with a water inlet channel and a water outlet channel, the water inlet part and the water outlet parts are in one-to-one corresponding sealing fit with the water inlet and the water outlet of the water diversion valve under the driving of the driving device, the rapid butt joint of the water inlet part, the water outlet part and the water diversion valve is realized, the defect that a water inlet pipe and a water outlet pipe are needed to be manually inserted in the prior art is avoided, the product installation efficiency is improved, and the test efficiency is improved; the water diversion valve is characterized by further comprising flow detection devices which are respectively arranged at the water inlet and the water outlet of the water diversion valve, whether the water diversion valve leaks or not and whether the stepping motor in the water diversion valve works normally or not are judged by comparing numerical value differences of the two flow detection devices, and observation and judgment by human eyes are avoided, so that the detection reliability is improved.
2. According to the detection device for the water diversion valve, provided by the utility model, the sealing sheets are arranged on one sides of the water inlet part and the water outlet part, which are abutted against the water inlet and the water outlet of the water diversion valve, so that the sealing fit between the water inlet part and the water outlet part and the water inlet and the water outlet of the water diversion valve is ensured, and the tightness of the water diversion valve body is tested.
3. The utility model provides a test machine, which comprises a support frame, wherein at least one detection device of a water diversion valve is arranged on the support frame, a water inlet system and a water return system are arranged in the support frame, the water outlet end of the water inlet system is communicated with the water inlet of the water inlet part, and the water return system is communicated with the water outlet of the water outlet part.
4. According to the test machine provided by the utility model, the supporting frame is provided with the workbench surface, the workbench surface is provided with the groove, and the positioning tool is arranged in the groove, so that when the water leakage is caused by poor sealing property of the water diversion valve, the water is prevented from overflowing the workbench surface.
5. According to the test machine provided by the utility model, the object placing table is arranged on the supporting frame and is positioned above the working table surface and used for placing the water diversion valve to be tested, so that the test personnel can conveniently take the test machine.
6. According to the test machine provided by the utility model, the supporting frame is provided with the control panel, and the control panel comprises the power-on knob for powering on the test machine, the start button for controlling the starting of the shunt valve detection devices and the emergency stop button for powering off the test machine, so that the test machine can be stably operated by partition control, and the maintenance is convenient.
7. The utility model provides a testing machine which is provided with a display module for displaying the flow difference between the water inlets and the water outlets of all the shunt valves in the current testing state, so that a tester can conveniently judge whether the shunt valves leak or not and whether a stepping motor in the shunt valves normally acts or not through numerical values.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a detection device of a diverter valve according to the present utility model;
FIG. 2 is an exploded view of a test station according to the present utility model;
In the figure, 10, a detection device; 101. positioning a tool; 1011. a positioning groove; 102. a driving device; 1021. an adapter plate; 20. a rod body; 30. a water inlet part; 301. a first water inlet; 302. a first water outlet; 40. a water outlet part; 401. a second water inlet; 402. a second water outlet; 50. a sealing sheet; 60. a shunt valve; 70. a test machine; 701. a support frame; 702. a sheet metal member; 703. a water inlet system; 704. a work table; 705. a groove; 706. a storage table; 707. a start key; 708. an emergency stop button; 709. and a display module.
Detailed Description
The utility model is described in detail below with reference to fig. 1-2.
The detection device 10 of the water diversion valve comprises a positioning tool 101 and a driving device 102, wherein the driving device 102 is a telescopic cylinder, the positioning tool 101 is provided with a positioning groove 1011 for adapting to the water diversion valve 60, the output end of the driving device 102 is provided with a water inlet part 30 and a plurality of water outlet parts 40, the water inlet part 30 and the water outlet parts 40 are respectively provided with a water inlet channel and a water outlet channel, and the water inlet part 30 and the water outlet parts 40 are correspondingly sealed and adapted to the water inlet and the water outlet of the water diversion valve 60 one by one under the driving of the driving device 102; the device also comprises flow detection devices 10 respectively arranged at the water inlet and the water outlet of the shunt valve 60, and whether the shunt valve 60 leaks or not and whether the stepping motor in the shunt valve 60 normally acts or not is judged by comparing the numerical value differences of the two flow detection devices 10.
In the testing process, the shunt valve 60 is fixed in the positioning groove 1011, so that the defect that a product needs to be held in the testing process in the prior art is avoided, the quick connection between the water inlet part 30 and the water outlet part 40 and the shunt valve 60 is realized through the driving device 102, the defect that a water inlet pipe and a water outlet pipe need to be manually inserted in the prior art is avoided, the product installation efficiency is improved, and the testing efficiency is improved. In addition, whether the water diversion valve 60 leaks or not and whether the stepping motor in the water diversion valve 60 acts normally or not are judged by comparing the numerical value differences of the two flow detection devices 10, so that the observation and judgment by human eyes are avoided, and the detection reliability is improved.
In this embodiment, the output end of the driving device 102 is provided with an adapter plate 1021, the adapter plate 1021 is provided with a plurality of rod bodies 20, the end of one rod body 20 is provided with a water inlet portion 30, and the end of the other rod bodies 20 is provided with a water outlet portion 40. Specifically, the water diversion valve 60 has a water inlet and a water outlet, and the adaptor 1021 is provided with three rods 20.
In this embodiment, the water inlet portion 30 is provided with a first water inlet 301 and a first water outlet 302, the first water inlet 301 and the first water outlet 302 are mutually communicated to form a water inlet channel, and the first water inlet 301 is communicated with a water supply source; the water outlet portion 40 is provided with a second water inlet 401 and a second water outlet 402, the second water inlet 401 and the second water outlet 402 are mutually communicated to form a water outlet channel, and the second water outlet 402 is communicated with a water return source. Further, the sealing piece 50 is arranged on one side of the water inlet portion 30 and the water outlet portion 40, which are abutted against the water inlet and the water outlet of the water diversion valve 60, so that the water inlet portion 30 and the water outlet portion 40 are in sealing fit with the water inlet and the water outlet of the water diversion valve 60, and the tightness of the water diversion valve 60 body is tested.
The utility model also provides a test machine 70, which comprises a support frame 701, wherein the support frame 701 is provided with a sheet metal component 702. The support frame 701 is provided with at least one detection device 10 of the water diversion valve 60, and the specific number of the detection devices 10 of the water diversion valve 60 is four, so that the number of the detection devices 10 of the water diversion valve 60 can be increased or decreased according to actual test requirements. The support frame 701 is internally provided with a water inlet system 703 and a water return system, the water outlet end of the water inlet system 703 is communicated with the water inlet of the water inlet part 30, and the water return system is communicated with the water outlet of the water outlet part 40.
In this embodiment, the support frame 701 is provided with a working table 704, the working table 704 is provided with a groove 705, and the positioning tool 101 is installed in the groove 705, so that when the sealing performance of the water diversion valve 60 is poor, the water is prevented from overflowing the working table 704. Further, the supporting frame 701 is further provided with a placement table 706, and the placement table 706 is located above the working table 704 and is used for placing the diverter valve 60 to be tested, so as to facilitate the taking of the tester. Further, the support frame 701 is provided with a control panel, which includes a start key 707 for powering on the test machine 70, a stop key and a start key for controlling the water distribution valve 60 detection devices 10 to correspond to the water inlet valve switches, an emergency stop button 708 for powering off the test machine 70, and a power indicator for displaying the powering-on state of the machine. Further, a display module 709 is further provided for displaying the current water inlet flow, water outlet flow and flow difference between the water inlet and the water outlet of each shunt valve 60, so that a tester can conveniently judge whether the shunt valve 60 leaks or not and whether the stepping motor in the shunt valve 60 acts normally or not through numerical values; and the display module 709 is a human-computer interaction screen, and the tester sets related test parameters by the display module 709.
In this embodiment, the bottom of the supporting frame 701 is provided with a damper Ma Lun, which integrates multiple functions of height adjustment, heavy load fixation, rolling movement, dust prevention and clean keeping, and the like, so that an operator can conveniently move the supporting frame 701 and adjust it to a horizontal state, so as to meet the test requirements.
The application method of the test machine 70 provided by the utility model is as follows:
S1, installing a water diversion valve 60 in each positioning groove 1011, operating a start key 707, and electrifying a machine;
S2, starting the driving device 102, so that the water inlet part 30 and the water outlet part 40 are in sealing fit with the water inlet and the water outlet of the water diversion valve 60, pressing a start key, and starting the water inlet system 703;
S3, observing the flow of the water inlet, the flow of the water outlet and the flow difference between the water inlet and the water outlet through a display module 709, so as to judge whether the water distribution valve 60 structure has a water leakage phenomenon or not;
S4, driving the water diversion valve 60 to start a stepping motor in the water diversion valve 60, switching a water path in the water diversion valve 60, observing the flow of the water inlet, the flow of the water outlet and the flow difference between the water inlet and the water outlet through the display module 709, and judging whether the stepping motor runs normally or not.
The above embodiments are only for illustrating the technical concept and features of the present utility model, and are intended to enable those skilled in the art to understand the present utility model and implement it, and not to limit the scope of the present utility model. All equivalent changes or modifications made in accordance with the spirit of the present utility model should be construed to be included in the scope of the present utility model.

Claims (10)

1. The detection device of the shunt valve is characterized by comprising a positioning tool and a driving device, wherein the positioning tool is provided with a positioning groove for adapting to the shunt valve, the output end of the driving device is provided with a water inlet part and a plurality of water outlet parts, the water inlet part and the water outlet part are respectively provided with a water inlet channel and a water outlet channel, and the water inlet part and the water outlet part are in one-to-one corresponding sealing adaptation to the water inlet and the water outlet of the shunt valve under the driving of the driving device; the flow detection device is respectively arranged at the water inlet and the water outlet of the shunt valve.
2. The detecting device for a water diversion valve as claimed in claim 1, wherein the output end of the driving device is provided with an adapter plate, the adapter plate is provided with a plurality of rod bodies, the end of one of the rod bodies is provided with the water inlet part, and the other end of the rod body is provided with the water outlet part.
3. The detecting device for a water diversion valve as claimed in claim 2, wherein the water inlet portion is provided with a first water inlet and a first water outlet, the first water inlet and the first water outlet are communicated with each other to form the water inlet channel, and the first water inlet is communicated with a water supply source; the water outlet part is provided with a second water inlet and a second water outlet, the second water inlet and the second water outlet are mutually communicated to form the water outlet channel, and the second water outlet is communicated with a backwater source.
4. The detecting device for a water diversion valve as claimed in claim 1, wherein a sealing sheet is provided at one side of the water inlet and the water outlet of the water diversion valve, which is abutted against the water inlet and the water outlet of the water diversion valve, so that the water inlet and the water outlet are hermetically matched with the water inlet and the water outlet of the water diversion valve.
5. A diverter valve testing apparatus in accordance with claim 1 wherein said actuating means is a telescoping cylinder.
6. The test machine comprises a supporting frame, wherein at least one detection device of the water diversion valve according to any one of claims 1-5 is arranged on the supporting frame, a water inlet system and a water return system are arranged in the supporting frame, the water outlet end of the water inlet system is communicated with the water inlet of the water inlet part, and the water return system is communicated with the water outlet of the water outlet part.
7. The test station of claim 6, wherein the support frame is provided with a table top, the table top is provided with a groove, and the positioning fixture is mounted in the groove.
8. The test station of claim 7, wherein the support frame is further provided with a placement table.
9. A test station as defined in claim 6, wherein said support frame is provided with a control panel, said control panel including a start key for powering on said test station, stop and start keys for controlling the opening and closing of the inlet valves of each said diverter valve detector, and an emergency stop button for powering off said test station.
10. The test machine of claim 6, further comprising a display module for displaying current water inlet flow, water outlet flow, and flow differences between the water inlet and the water outlet of each of the diverter valves.
CN202322683338.9U 2023-10-08 2023-10-08 Detection device and test machine of shunt valve Active CN220932305U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322683338.9U CN220932305U (en) 2023-10-08 2023-10-08 Detection device and test machine of shunt valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322683338.9U CN220932305U (en) 2023-10-08 2023-10-08 Detection device and test machine of shunt valve

Publications (1)

Publication Number Publication Date
CN220932305U true CN220932305U (en) 2024-05-10

Family

ID=90965895

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322683338.9U Active CN220932305U (en) 2023-10-08 2023-10-08 Detection device and test machine of shunt valve

Country Status (1)

Country Link
CN (1) CN220932305U (en)

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