CN220922769U - General riser die structure for fused brick shrinkage-free product - Google Patents
General riser die structure for fused brick shrinkage-free product Download PDFInfo
- Publication number
- CN220922769U CN220922769U CN202420690375.4U CN202420690375U CN220922769U CN 220922769 U CN220922769 U CN 220922769U CN 202420690375 U CN202420690375 U CN 202420690375U CN 220922769 U CN220922769 U CN 220922769U
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- China
- Prior art keywords
- riser
- shrinkage
- template
- riser body
- movable plate
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- 239000011449 brick Substances 0.000 title claims abstract description 19
- 238000007493 shaping process Methods 0.000 claims abstract description 11
- 239000004576 sand Substances 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000002844 melting Methods 0.000 abstract description 6
- 230000008018 melting Effects 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 239000011521 glass Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 21
- 238000005266 casting Methods 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- 229910052593 corundum Inorganic materials 0.000 description 3
- 239000010431 corundum Substances 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model discloses a universal riser mold structure for an electric melting brick shrinkage-free product, and belongs to the technical field of electric melting bricks for glass kilns. The riser mould solves the defects that production efficiency is affected and material waste is caused due to the fact that riser moulds with different traditional sizes are required to be designed independently in the prior art. Its major structure includes the shaping frame, be provided with riser body, template, baffle and movable plate in the shaping frame, the bottom terminal surface of riser body and the bottom terminal surface parallel and level of shaping frame, the template setting is in the both sides of riser body, and the baffle setting is in the centre of two riser bodies, and the movable plate setting is in the up end of riser body. The utility model is mainly used for riser production.
Description
Technical Field
The utility model belongs to the technical field of electric melting bricks for glass kilns, and particularly relates to a universal riser die structure for electric melting bricks without shrinkage cavity products.
Background
Because of irregular size, riser molds with various different sizes are required to be designed in normal production, thus not only influencing the production efficiency, but also causing the waste of materials.
The utility model of China patent publication No. CN 105689648A discloses a casting sand mould for a heating riser of a zirconia corundum shrinkage-free brick, which reduces the heat dissipation speed of the cast fused brick solution by improving the structure of a riser sand mould, but has the following defects: one sand mould can only produce riser heads of one size, and the universality is poor.
Disclosure of utility model
The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing a universal riser die structure for an electric melting brick shrinkage-free product.
In order to achieve the above purpose, the present utility model is realized by adopting the following technical scheme:
The utility model provides a general riser mould structure of no shrinkage cavity product of electric brick, includes the shaping frame, be provided with riser body, template, baffle and movable plate in the shaping frame, the bottom terminal surface of riser body and the bottom terminal surface parallel and level of shaping frame, the template setting is in the both sides of riser body, and the baffle setting is in the centre of two riser bodies, and the movable plate setting is at the up end of riser body.
Preferably, the forming frame is of a cuboid structure, and handles for moving are arranged on two sides of the forming frame.
Preferably, the upper end surfaces of the template and the partition plate are flush with the upper end surface of the forming frame.
Preferably, the movable plate is arranged at the middle position of the upper end face of the riser body, and the distance between the movable plate and the two ends of the riser body is equal.
Preferably, the distance between the riser body and the template is the sand mold distance.
Preferably, the riser body is of a special-shaped structure and comprises an upper cuboid A, a middle terrace B and a lower cuboid C.
Preferably, the shaping plate is in a flag-shaped structure and consists of an upper pentagonal prism D and a lower cuboid E.
Compared with the prior art, the utility model has the beneficial effects that:
1. Firstly, placing a forming frame on a flat plate, then placing a riser body in the flat plate, enabling the lower surface of the riser body to be flush with the forming frame, then placing templates at two sides of the riser body, placing a partition plate between the riser bodies, finally placing a movable plate on the riser body, and filling mixed casting raw materials such as silica sand, corundum and the like into a forming riser mold space after the completion of the process, so that the riser is manufactured, and the structure is simple, the operation is flexible, and the production efficiency is higher;
2. The utility model can adapt to the riser forming of small shrinkage-free sand molds with different cut-off surface sizes by only changing the movable plate when the size is smaller than that of the standard riser and canceling the movable plate when the size is larger than that of the standard riser, thereby solving the problems that the existing small shrinkage-free product riser molds with different sizes need to be designed independently, the production efficiency is influenced and the materials are wasted.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a left side view of the present utility model;
FIG. 4 is a top view of the present utility model;
FIG. 5 is a schematic view of the structure of the present utility model with the mold frame removed;
FIG. 6 is a schematic view of the structure of the riser body of the present utility model;
fig. 7 is a schematic view of the structure of the template in the present utility model.
In the figure: 1. forming a frame; 2. a riser body; 3. a template; 4. a partition plate; 5. a moving plate; 6. a handle; 7. and forming riser mold space.
Detailed Description
The utility model will now be further illustrated by means of specific examples in connection with the accompanying drawings.
Example 1:
As shown in figures 1-5, the universal riser mold structure for the fused brick shrinkage-free product comprises a forming frame 1, wherein a riser body 2, a template 3, a baffle 4 and a movable plate 5 are arranged in the forming frame 1, the bottom end face of the riser body 2 is flush with the bottom end face of the forming frame 1, the template 3 is arranged on two sides of the riser body 2, the baffle 4 is arranged between the two riser bodies 2, and the movable plate 5 is arranged on the upper end face of the riser body 2.
Example 2:
The common riser mold structure of the fused brick shrinkage-free product is different from the embodiment 1 in that the forming frame 1 is of a cuboid structure, and handles 6 for moving are arranged on two sides of the forming frame 1.
Further, the upper end surfaces of the template 3 and the partition plate 4 are flush with the upper end surface of the forming frame 1; the movable plate 5 is arranged at the middle position of the upper end face of the riser body 2, and the distance between the movable plate 5 and the two ends of the riser body 2 is equal.
Further, the distance between the riser body 2 and the template 3 is the sand mold distance, and the space formed between the riser body 2, the template 3 and the moving plate 5 forms a molding riser mold space 7.
As shown in fig. 6, the riser body 2 has a special-shaped structure and is composed of an upper rectangular parallelepiped a, a middle land B, and a lower rectangular parallelepiped C.
As shown in fig. 7, the form 3 has a flag-like structure and is composed of an upper pentagonal prism D and a lower rectangular parallelepiped E.
The installation and use principle of the utility model is as follows:
in the production process, firstly, a forming frame 1 is placed on a flat plate, then a riser body 2 is placed in the forming frame, the lower surface of the riser body 2 is flush with the forming frame 1, then, two sides of the riser body 2 are provided with templates 3, a partition plate 4 is placed between the riser bodies 2, finally, a movable plate 5 is placed on the riser body 2, after the completion, the casting mould raw materials mixed by silica sand, corundum and the like are filled in a forming riser mould space 7, the casting mould is firmly vibrated, and the casting mould is taken out after a certain time, so that the riser is manufactured. For smaller than standard riser, only the moving plate 5 needs to be replaced, and for larger than standard riser, the moving plate 5 is omitted.
Example 3:
When a 33# shrinkage-hole-free small furnace pavement riser with the size of 75mm and 250mm and 400mm is manufactured, firstly placing a forming frame 1 on a flat plate, then placing a riser body 2 in the forming frame, enabling the lower surface of the riser body 2 to be flush with the forming frame 1, enabling the upper surface of the riser to be 75mm and 350mm, placing a template 3 on two sides of the riser body 2, placing a partition plate 4 between the riser bodies 2, and finally placing a movable plate 5 in the middle position on the upper surface of the riser body 2, wherein the size of the movable plate 5 is 75mm and 250mm; and filling the mixed silica sand into the forming riser mold space 7 after completion, vibrating for a certain time, and taking out the silica sand to complete the manufacture of the riser.
Example 4:
When 36# shrinkage-free melting Chi Pumian riser with the size of 75mm and 400mm and 600mm is manufactured, firstly placing a forming frame 1 on a flat plate, then placing a riser body 2 in the flat plate, enabling the lower surface of the riser body 2 to be flush with the forming frame 1, enabling the upper surface of the riser to be 75mm and 400mm, placing templates 3 on two sides of the riser body 2, placing a partition plate 4 between the riser bodies 2, in the embodiment, not placing a movable plate 5, filling the mixed silica sand into a forming riser mold space 7 after completion, vibrating the mixture firmly, taking out after a certain time, and thus completing the manufacture of the riser.
Claims (7)
1. The utility model provides a general riser mould structure of no shrinkage cavity product of fused brick, includes shaping frame (1), its characterized in that: be provided with riser body (2), template (3), baffle (4) and movable plate (5) in shaping frame (1), the bottom terminal surface of riser body (2) and the bottom terminal surface parallel and level of shaping frame (1), template (3) set up in the both sides of riser body (2), baffle (4) set up in the centre of two riser bodies (2), movable plate (5) set up the up end at riser body (2).
2. The fused brick shrinkage-free product universal riser mold structure according to claim 1, wherein: the forming frame (1) is of a cuboid structure, and handles (6) for moving are arranged on two sides of the forming frame (1).
3. The fused brick shrinkage-free product universal riser mold structure according to claim 2, wherein: the upper end surfaces of the template (3) and the partition plate (4) are flush with the upper end surface of the forming frame (1).
4. A fused brick shrinkage-free product universal riser mold structure according to claim 3, wherein: the movable plate (5) is arranged in the middle of the upper end face of the riser body (2), and the distance between the movable plate (5) and the two ends of the riser body (2) is equal.
5. The universal riser mold structure for fused brick shrinkage-free products according to any one of claims 1-4, wherein: the distance between the riser body (2) and the template (3) is the sand mold distance.
6. The universal riser mold structure for fused brick shrinkage-free products according to any one of claims 1-4, wherein: the riser body (2) is of a special-shaped structure and consists of an upper cuboid A, a middle terrace B and a lower cuboid C.
7. The universal riser mold structure for fused brick shrinkage-free products according to any one of claims 1-4, wherein: the shaping plate (3) is in a flag-shaped structure and consists of an upper pentagonal prism D and a lower cuboid E.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420690375.4U CN220922769U (en) | 2024-04-07 | 2024-04-07 | General riser die structure for fused brick shrinkage-free product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420690375.4U CN220922769U (en) | 2024-04-07 | 2024-04-07 | General riser die structure for fused brick shrinkage-free product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220922769U true CN220922769U (en) | 2024-05-10 |
Family
ID=90961392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420690375.4U Active CN220922769U (en) | 2024-04-07 | 2024-04-07 | General riser die structure for fused brick shrinkage-free product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220922769U (en) |
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2024
- 2024-04-07 CN CN202420690375.4U patent/CN220922769U/en active Active
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| GR01 | Patent grant |