CN220879973U - I-steel intelligent arch bending equipment - Google Patents
I-steel intelligent arch bending equipment Download PDFInfo
- Publication number
- CN220879973U CN220879973U CN202322379869.9U CN202322379869U CN220879973U CN 220879973 U CN220879973 U CN 220879973U CN 202322379869 U CN202322379869 U CN 202322379869U CN 220879973 U CN220879973 U CN 220879973U
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- CN
- China
- Prior art keywords
- laser radar
- frame body
- fixedly connected
- intelligent
- steel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 35
- 239000010959 steel Substances 0.000 title claims abstract description 35
- 238000005452 bending Methods 0.000 title abstract description 45
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000010276 construction Methods 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 20
- 238000005259 measurement Methods 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000000428 dust Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013003 hot bending Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/25—Greenhouse technology, e.g. cooling systems therefor
Landscapes
- Length Measuring Devices By Optical Means (AREA)
Abstract
The utility model discloses an intelligent arched I-steel device, and relates to the technical field of tunnel construction, hydropower station construction and the like. The I-steel intelligent arch bending equipment comprises a frame body and a measuring assembly, wherein the frame body is in welded connection, two groups of rotating power motors are oppositely arranged in the top of the inner side of the frame body, the measuring assembly comprises a first ranging laser radar and a second ranging laser radar, the first ranging laser radar and the second ranging laser radar are fixedly arranged at the top of the frame body, the first ranging laser radar is located on the front side of the second ranging laser radar and is in cross opposite arrangement, and the measuring assembly can be used for improving arch bending precision. The utility model discloses an install range laser radar one in the jacking position and install range laser radar two in camber ejection of compact position, the change of real-time feedback camber radian guarantees camber radian, improves camber precision, through the position that changes rotating electrical machines, the operation of protective apparatus major part improves the life-span.
Description
Technical Field
The utility model relates to the technical field of construction of tunnels, hydropower stations and the like, in particular to an intelligent I-steel arch bending device.
Background
The cold bending machine is used for bending the sections such as I-steel into various shapes through cold bending processing at normal temperature, and the former sections are hot bending, along with the birth of the cold bending machine, a plurality of sections are bent by adopting the cold bending machine, but the work of manual participation of the cold bending machine on the market is relatively more, for example, most of cold bending machines on the market need a lot of staff experience, the conditions and the process of bending are quite clear, the corresponding measuring method is needed before and after the bending and the bending process to ensure the size of the whole bending process, the floor area of the former cold bending machine on the market is required to be large, for example, a WGJ-250 bending machine is required in the bending process, the bending machine is placed on the ground, the bending machine is basically fixed, the two sides are provided with corresponding conveying rollers, the rollers on the two sides are required to rotate along with the bending of the I-steel, and the required floor area is relatively larger according to the length of a conveying line body in the rotating process.
In the process of processing the I-steel by most of the arch bending machines in the market, the requirements on external conditions are relatively high, such as the experience of workers is required, the dimensional change of the processed I-steel is relatively large, the precision is low, the required size of the arch is difficult to ensure, most of the arch bending machines in the market are manually produced in long time in the use process, such as the real-time measurement of the arch bending size in the arch bending process, even part of the arch bending machines are out of alignment because of the arch bending precision or inexperienced personnel, the arch bending machines are required to be reversely bent to adjust the radian of the arch after bending, so that the efficiency is very low, and the power motor of the arch bending machine is mainly arranged above a platform.
Disclosure of utility model
The utility model aims to provide I-steel intelligent arch bending equipment, which can solve the problems that most of arch bending machines in the market at present are long in time in the use process, for example, the arch bending size needs to be measured in real time in the arch bending process, even part of arch bending machines are out of alignment in size after bending because of arch bending precision or inexperienced personnel participate, the arc degree of the arch is adjusted by reversely bending after bending, so that the efficiency is very low, and the power motors of the arch bending machines are arranged above a platform, and the iron filings and flying dust are relatively more in the arch bending process, so that the motor faults or bearing damages are easily caused.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an I-steel intelligence camber equipment, including support body and measurement subassembly, the support body is welded connection, its setting can be used to install each mechanism and guarantee whole camber in-process and the intensity that autogenous bears, the inboard top fixedly connected with two sets of rotating power electrical machines of support body is relative setting, it sets up and is used for camber in-process to carry I-steel to provide power, install in the below, reduce the height of whole equipment, simultaneously also protect motor and bearing to avoid the influence of iron fillings and dust, improve the life-span, measurement subassembly is located the support body, measurement subassembly includes range laser radar one and range laser radar two, the top fixed mounting of support body has range laser radar one and range laser radar two, range laser radar one is located range laser radar two's front side and is the relative setting of crossing, measurement subassembly can be used to improve camber precision, through the cooperation use of range laser radar one and range laser radar two, can accurately detect the size of jacking, install range laser radar one and install range laser radar two at camber discharge position through at the jacking position, real-time feedback camber change, guarantee camber change, send the corresponding signal to the machine after the camber change, the intelligent place shrink field is used for the machine.
Preferably, the bottom of the frame body is fixedly connected with a plurality of groups of universal wheels, and the universal wheels can be used for supporting the whole equipment and follow-up in the process of bending arch.
Preferably, the frame body is provided with a rotary fixing seat, the top end of the rotary fixing seat is rotatably provided with a rotary shaft, the bottom of the frame body is fixedly connected with a rotary bearing seat, the rotary shaft is fixedly connected with the rotary bearing seat, the rotary fixing seat and the rotary shaft form a whole, and the rotary fixing seat and the rotary shaft are arranged to ensure that the equipment rotates in the bending process.
Preferably, the top fixedly connected with flat press mechanism of support body, its quantity is four sets of continuity and places, and every flat press mechanism of group is constituteed with upper and lower running roller, and lower running roller is fixed at certain height, goes up the running roller and rises and descend through lead screw and slider, can realize the centre gripping of different types I-steel, and every flat press mechanism top of group is furnished with two lead screw mechanisms, can adjust the pressure on the both sides of upper running roller according to the distortion of camber I-steel to guarantee the torsion degree of I-steel camber, be furnished with manual rotatory handle on the lead screw top, conveniently adjust.
Preferably, four groups of hanging rings are fixedly connected to the top of the frame body and are placed in a rectangular array, and the arrangement of the hanging rings is convenient for lifting and installing equipment.
Preferably, the top fixedly connected with action wheel subassembly one of support body and action wheel subassembly two, action wheel subassembly one and action wheel subassembly two constitute by power knurling wheel, mount pad and bearing, action wheel subassembly one and action wheel subassembly two, the output shaft of two sets of rotating power motors respectively with action wheel subassembly one and action wheel subassembly two fixed connection, it sets up and provides power for the I-steel camber.
Preferably, the top fixedly connected with jacking wheel subassembly of support body, jacking wheel subassembly are located between action wheel subassembly one and the action wheel subassembly two, and the top fixedly connected with worm gear mechanism and jacking motor of support body, jacking motor are located one side of worm gear mechanism, and jacking wheel subassembly, worm gear mechanism and jacking motor carry out the jacking operation of certain size to the I-steel together.
Preferably, a counting encoder is fixedly arranged at the top of the jacking wheel assembly, the counting encoder is arranged at the central position of the wheel shaft of the jacking wheel assembly, the number of turns of the jacking wheel is set according to the number of turns of the jacking wheel, and the inner arc length of the arched I-steel is read and calculated through software, so that the arched is digitally displayed, and the accuracy of the arched is improved.
Compared with the prior art, the utility model has the beneficial effects that:
This I-steel intelligence camber equipment uses through the cooperation of range laser radar one and range laser radar two, can accurately detect the size of jacking, through install range laser radar one in the jacking position and install range laser radar two in camber ejection of compact position, real-time feedback camber radian's change, guarantee camber radian, after camber radian changes, give the host computer with signal feedback, the host computer sends the signal for the jacking wheel, the jacking wheel requires intelligent according to the radian to do corresponding shrink, through the setting of universal wheel, make the transfer chain body on equipment both sides need not follow-up, because this equipment is small, the line body at both ends is short, the usable floor area has been reduced, and through changing the position of rotating power motor, the operation of protecting equipment major part, the life-span is improved, the device is easy and simple to handle when using, the technical requirement to operating personnel is lower, and reduce intensity of labour to a certain extent.
Drawings
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a side view of the present utility model;
FIG. 3 is a front view of the present utility model;
Fig. 4 is a top view of the present utility model.
Reference numerals: 1. a frame body; 2. a universal wheel; 3. a rotary power motor; 4. a rotary bearing seat; 5. rotating the fixing seat; 6. a rotation shaft; 7. a first range laser radar; 8. a flat pressing mechanism; 9. a hanging ring; 10. a jacking wheel assembly; 11. a range laser radar II; 12. a worm gear mechanism; 13. jacking a motor; 14. a first driving wheel component; 15. a count encoder; 16. and a driving wheel assembly II.
Detailed Description
Reference will now be made in detail to the present embodiments of the present utility model, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present utility model, but not to limit the scope of the present utility model.
In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides an I-steel intelligence camber equipment, including support body 1 and measurement component, support body 1 is welded connection, its setting can be used to install each mechanism and guarantee the intensity that whole camber in-process and autogenous born, the inboard top fixedly connected with two sets of rotating electrical machines 3 of support body 1 are relative setting, it sets up and is used for the camber in-process to carry I-steel to provide power, install in the below, reduce the height of whole equipment, also protect motor and bearing to avoid the influence of iron fillings and dust simultaneously, improve the life-span, measurement component is located support body 1, measurement component includes range laser radar one 7 and range laser radar two 11, the top fixed mounting of support body 1 has range laser radar one 7 and range laser radar two 11, range laser radar one 7 is located range laser radar two 11's front side and is the relative setting of crossing, measurement component can be used to improve the camber precision, through the cooperation use of range laser radar one 7 and range laser radar two 11, can accurately detect the size of jacking, install range laser radar one 7 and install range laser radar two 11 at the camber discharge position, the real-time feedback demand of change, the camber change is given to the corresponding round of camber, the machine is raised, the real-time feedback of camber change, the camber change is required.
Further, the bottom of the frame body 1 is fixedly connected with a plurality of groups of universal wheels 2, and the universal wheels can be used for supporting the whole equipment, follow-up is carried out according to the arch bending process, and the use field is reduced.
Still further, be provided with rotatory fixing base 5 on the support body 1, rotatory fixing base 5's top rotates installs rotation axis 6, and the bottom fixedly connected with rotation axis bearing 4 of support body 1, rotation axis 6 and rotation axis bearing 4 fixed connection, rotation axis bearing 4 and rotatory fixing base 5 and rotation axis 6 constitute a whole, and it sets up the assurance equipment and does rotatory action with this in the camber in-process.
Furthermore, the top fixedly connected with flat pressing mechanism 8 of support body 1, its quantity is four sets of continuity and places, and every flat pressing mechanism of group is constituteed with upper and lower running roller, and lower running roller is fixed at certain height, goes up the running roller and rises and descend through lead screw and slider, can realize the centre gripping of different types of I-steel, and every flat pressing mechanism top of group is furnished with two lead screw mechanisms, can adjust the pressure on the both sides of upper running roller according to the distortion of camber I-steel to guarantee the torsion degree of I-steel camber, be furnished with manual rotatory handle on the lead screw top, conveniently adjust.
Further, four groups of hanging rings 9 are fixedly connected to the top of the frame body 1 and are placed in a rectangular array, and the arrangement of the hanging rings is convenient for lifting and installing equipment.
Secondly, the top of the frame body 1 is fixedly connected with a first driving wheel component 14 and a second driving wheel component 16, the first driving wheel component 14 and the second driving wheel component 16 are composed of a power knurling wheel, a mounting seat and a bearing, the first driving wheel component 14 and the second driving wheel component 16, and output shafts of the two sets of rotating power motors 3 are respectively and fixedly connected with the first driving wheel component 14 and the second driving wheel component 16, and are arranged to provide power for the I-steel arch.
And secondly, the top fixedly connected with jacking wheel assembly 10 of support body 1, jacking wheel assembly 10 is located between action wheel assembly 14 and action wheel assembly two 16, the top fixedly connected with worm gear mechanism 12 of support body 1 and jacking motor 13, jacking motor 13 is located one side of worm gear mechanism 12, jacking wheel assembly 10, worm gear mechanism 12 and jacking motor 13 carry out the jacking operation of certain size to the I-steel together, the top fixed mounting of jacking wheel assembly 10 has count encoder 15, count encoder 15 is in the central point of jacking wheel assembly 10 shaft, it sets up according to jacking wheel pivoted number of turns, read and calculate the inner arc length of camber I-steel through software, let the camber realize digital display, improve the precision of camber.
The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.
Claims (8)
1. An intelligent i-steel arching device, comprising:
The frame body (1), the frame body (1) is welded, the top of the inner side of the frame body (1) is fixedly connected with two groups of rotating power motors (3) which are oppositely arranged;
The measuring assembly is located on the frame body (1), the measuring assembly comprises a first ranging laser radar (7) and a second ranging laser radar (11), the first ranging laser radar (7) and the second ranging laser radar (11) are fixedly installed at the top of the frame body (1), the first ranging laser radar (7) is located on the front side of the second ranging laser radar (11) and is arranged in a cross mode, and the measuring assembly can be used for improving camber accuracy.
2. The intelligent arched i-steel equipment according to claim 1, wherein: the bottom of the frame body (1) is fixedly connected with a plurality of groups of universal wheels (2).
3. The intelligent arched i-steel equipment according to claim 2, wherein: the rotary support is characterized in that a rotary fixing seat (5) is arranged on the support body (1), a rotary shaft (6) is rotatably arranged at the top end of the rotary fixing seat (5), a rotary bearing seat (4) is fixedly connected to the bottom of the support body (1), the rotary shaft (6) is fixedly connected with the rotary bearing seat (4), and the rotary bearing seat (4), the rotary fixing seat (5) and the rotary shaft (6) form a whole.
4. An intelligent i-steel arching device according to claim 3, characterized in that: the top fixedly connected with flat pressing mechanism (8) of support body (1), its quantity is four sets of continuity and places, and every flat pressing mechanism of group is by last lower running roller group, and lower running roller is fixed at certain height, goes up the running roller and rises and descend through lead screw and slider, and every flat pressing mechanism top of group is furnished with two lead screw mechanisms.
5. An intelligent i-steel arching device according to claim 4, wherein: four groups of hanging rings (9) are fixedly connected to the top of the frame body (1) and are placed in a rectangular array.
6. An intelligent i-steel arching device according to claim 5, wherein: the top fixedly connected with action wheel subassembly one (14) and action wheel subassembly two (16) of support body (1), action wheel subassembly one (14) and action wheel subassembly two (16) are constituteed by power knurl wheel, mount pad and bearing, action wheel subassembly one (14) and action wheel subassembly two (16), and the output shaft of two sets of rotating power motors (3) respectively with action wheel subassembly one (14) and action wheel subassembly two (16) fixed connection.
7. The intelligent h-steel arching device of claim 6, wherein: the lifting mechanism is characterized in that the top of the frame body (1) is fixedly connected with a lifting wheel assembly (10), the lifting wheel assembly (10) is located between a first driving wheel assembly (14) and a second driving wheel assembly (16), the top of the frame body (1) is fixedly connected with a worm gear mechanism (12) and a lifting motor (13), and the lifting motor (13) is located on one side of the worm gear mechanism (12).
8. The intelligent i-steel arching device of claim 7, wherein: the top of the jacking wheel assembly (10) is fixedly provided with a counting encoder (15), and the counting encoder (15) is arranged at the center position of the wheel shaft of the jacking wheel assembly (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322379869.9U CN220879973U (en) | 2023-09-04 | 2023-09-04 | I-steel intelligent arch bending equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322379869.9U CN220879973U (en) | 2023-09-04 | 2023-09-04 | I-steel intelligent arch bending equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220879973U true CN220879973U (en) | 2024-05-03 |
Family
ID=90837300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322379869.9U Active CN220879973U (en) | 2023-09-04 | 2023-09-04 | I-steel intelligent arch bending equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220879973U (en) |
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2023
- 2023-09-04 CN CN202322379869.9U patent/CN220879973U/en active Active
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