CN220879607U - Full-automatic diamond sorting instrument - Google Patents
Full-automatic diamond sorting instrument Download PDFInfo
- Publication number
- CN220879607U CN220879607U CN202322527628.4U CN202322527628U CN220879607U CN 220879607 U CN220879607 U CN 220879607U CN 202322527628 U CN202322527628 U CN 202322527628U CN 220879607 U CN220879607 U CN 220879607U
- Authority
- CN
- China
- Prior art keywords
- detection
- module
- full
- diamond
- light source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000010432 diamond Substances 0.000 title claims abstract description 55
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 52
- 238000001514 detection method Methods 0.000 claims abstract description 153
- 230000003287 optical effect Effects 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 40
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000012216 screening Methods 0.000 abstract description 34
- 239000000523 sample Substances 0.000 description 26
- 230000009471 action Effects 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000005286 illumination Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Landscapes
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
The utility model discloses a full-automatic diamond sorting instrument which comprises a detection box, a loading linear module, a tray, a detection driving module, a detection platform and a detection assembly, wherein the loading linear module drives the tray to move in the horizontal direction, the detection driving module drives the detection platform and the detection assembly to move in the XY axis direction, a diamond sample is placed on the tray, the position and the gesture of the diamond sample can be ensured to be proper, the loading linear module moves to drive the tray to be accurately positioned and moved in the horizontal direction, the detection driving module moves to drive the detection platform to be accurately positioned and moved in the XY axis direction, the detection assembly comprises a detection light source, a micro camera, an optical detection mechanism, a positioning camera and the like, and the detection assembly can move in the XY axis direction under the driving of the detection driving module and aim at the diamond sample on a screening detection station.
Description
Technical Field
The utility model relates to the field of diamond screening, in particular to a full-automatic diamond sorting instrument.
Background
Diamond is a high value commodity whose quality is important for price and market acceptance. Through diamond detection screening, only diamonds meeting quality standards can be ensured to enter the market, so that high-quality products are ensured to be obtained by merchants and consumers, and a screening instrument is needed for screening the diamonds;
The diamond screening of traditional technique is artifical manual with diamond sample material loading to the charging tray, then with the charging tray propelling movement to detect the station, manual regulation detection module's position detects the screening to being in detection station diamond, manual material loading and propelling movement charging tray need a large amount of manual operations, intensity of labour is high, easily tired and go wrong, because manual operation's subjectivity and operation error lead to screening result's stability not high, different operators probably have different judgement criteria and technical level, influence screening accuracy and uniformity, traditional manual operation mode needs to consume a large amount of time, especially for extensive diamond screening work, the efficiency is lower, this not only can increase manufacturing cost, still can prolong delivery time, manual operation is easily influenced by factors such as personnel's technical level, human cost, lead to the cost uncontrollable, in addition, manual operation still need provide corresponding training and management, the management cost has been increased.
Disclosure of utility model
The utility model aims to provide a full-automatic diamond sorting instrument aiming at the problems.
In order to achieve the technical purpose, the scheme of the utility model is as follows: a full-automatic diamond sorting instrument, a detection box, wherein a box cover is hinged on the detection box;
The material loading linear module comprises an inner one-dimensional screw rod moving module, and the material loading linear module can load or unload a material tray;
The material tray is fixed on the material loading linear module, and a visual light source is arranged on the material tray;
The detection driving module comprises an X-axis screw rod moving module capable of moving left and right along the X-axis direction and a Y-axis screw rod moving module capable of moving left and right along the Y-axis direction;
the detection driving module can drive the detection platform to horizontally move along an X axis or a Y axis;
The detection assembly is arranged on the detection platform and comprises a detection light source, a microscopic camera, an optical detection mechanism and a positioning camera.
Preferably, the material loading linear module and the detection driving module are respectively arranged on a base fixedly arranged on the surface of the bottom wall of the detection box.
Preferably, the positioning camera is connected with the detection box through a connecting frame, and the detection light source, the microscopic camera and the optical detection mechanism are arranged on a mounting frame above the detection platform.
Preferably, the detection platform is provided with a through hole, and the detection light source, the microscopic camera and the optical detection mechanism are positioned above the through hole.
Preferably, the optical detection mechanism includes a lens, an optical filter, and a mirror.
Preferably, the tray is uniformly provided with placing grooves.
The utility model has the beneficial effects that:
This full automatization's screening appearance is through the action of interior detection drive module for charging tray and detection component can independently remove in XY axle direction, at screening in-process make full use of time, improve screening efficiency, through accurate location and control, the screening appearance can realize highly accurate detection and screening, and the detection component can pinpoint the position of diamond sample when removing, provides high-quality detection data, has eliminated the influence of artificial factor to the screening result.
The automatic operation can ensure the consistent treatment of diamond samples, the consistency and the reliability of the whole screening result are improved, the automatic screening instrument greatly saves the labor cost, no manual operation and position adjustment are needed, the labor and labor cost are saved, the screening instrument improves the production efficiency through the automatic operation and the efficient moving capability, and meanwhile, the automatic screening instrument can also adapt to diamond samples with different sizes, shapes and layouts and different detection requirements.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the internal components of the test tank according to the present utility model;
Fig. 3 is a left side view of fig. 2 in accordance with the present utility model.
In the figure:
1. A detection box; 2. a case cover; 3. a material loading linear module; 4. a material tray; 5. a visual light source; 6. detecting a light source; 7. a microscopic camera; 8. an optical detection mechanism; 9. positioning a camera; 10. detecting a driving module; 11. a detection platform; 12. a base; 13. a mounting frame; 14. and a through hole.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the specific examples. For a clear and complete description of the technical solutions, the following examples are chosen for illustration; based on the description of the present utility model, other embodiments obtained without making any inventive effort are within the scope of the present utility model.
In the following embodiments, it should be noted that, in terms of "upper", "lower", "left", "right", "inner", "outer", "top/bottom", and the like, the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is merely for the sake of clarity in describing the present embodiment, and it does not indicate or imply that the apparatus or element to be referred to must have a specific orientation, and therefore, should not be construed as limiting the present application.
As shown in fig. 1-3, the specific embodiments of the present utility model are:
The full-automatic diamond sorting instrument comprises a detection box 1, a material carrying linear module 3, a material tray 4, a detection driving module 10, a detection platform 11 and a detection assembly, wherein the material carrying linear module 3, the material tray 4, the detection driving module 10, the detection platform 11 and the detection assembly are all positioned in the detection box 1, and a box cover 2 is hinged on the detection box 1; the detection assembly is arranged on the detection platform 11, the detection driving module 10 is used for driving the detection platform 11 to move in the XY axis direction, the material loading linear module 3 is used for driving the material tray 4 to move in the XY axis direction, the detection assembly comprises a detection light source 6, a micro camera 7, an optical detection mechanism 8 and a positioning camera 9, the material tray 4 is provided with a visual light source 5, and the material tray 4 is uniformly provided with a placement groove 15;
The diamond sample is placed and positioned on the charging tray 4, the charging tray 4 moves (loads or loads) in one-dimensional direction under the driving of the material loading linear module 3, and detection components such as the detection light source 6, the micro camera 7, the optical detection mechanism 8 and the positioning camera 9 move in the XY axis direction under the driving of the detection driving module 10, so that the detection components can move to a detection station for detecting the diamond sample on the batch charging tray 4, and the diamond sample can be automatically detected and screened.
Specifically, after the sample is placed, the tray carrying the sample is loaded to the designated position through the loading linear module, after the photographing module photographs, the number and the relative position of the measured sample placed on the sample table are analyzed through pictures, then the linear X of the detection driving module is controlled, and the Y module sequentially moves the detection assembly to the position right above the measured sample, so that batch measurement is completed.
Compared with the traditional manual operation, the diamond full-automatic sorting instrument can realize rapid and efficient diamond screening, the material loading linear module 3, the detection driving module 10 and the detection platform 11 are driven, the material tray 4 can be automatically loaded or unloaded, the detection assembly can independently move in the XY axis direction, the screening efficiency is fully utilized and improved, the screening instrument can realize highly accurate detection and screening based on accurate positioning and control, the detection assemblies such as the detection light source 6, the micro camera 7, the optical detection mechanism 8 and the positioning camera 9 can accurately position a diamond sample in the moving process, high-quality detection data are provided, the influence of human factors on the screening result is eliminated through automatic operation, and the consistency of the screening is ensured. Whether the consistency among operators or different batches can be ensured, the full-automatic screening instrument can greatly save labor cost and improve production benefits.
The material loading linear module 3 and the detection driving module 10 are respectively arranged on a base 12 fixedly arranged on the surface of the bottom wall of the detection box 1, and the material loading linear module 3 is a one-dimensional axial screw rod moving module; the material tray 4 is fixed on a movable seat of the inner screw rod transmission module, the detection driving module 10 comprises an outer X-axis screw rod movable module and an outer Y-axis screw rod movable module, and the outer X-axis screw rod movable module is positioned on the movable seat of the outer Y-axis screw rod movable module; the detection platform 11 is fixed on a movable seat of the outer X-axis screw rod transmission module;
The inner one-dimensional screw rod moving module of the material loading linear module 3 drives the material tray 4 to move (load or unload) in the horizontal direction, so that the displacement of the material tray 4 is facilitated, and diamond samples can be automatically transferred to a screening detection station; the outer X-axis screw rod moving module and the outer Y-axis screw rod moving module on the detection driving module 10 act to drive the detection platform 11 to move in the XY axis direction and drive the detection assembly to move in the XY axis direction, so that diamond samples on the screening detection station are aligned;
Through the removal of loading sharp module 3 and detection drive module 10, can accurate positioning charging tray 4 and detection subassembly, ensure that the relative position between diamond sample and the check out test set is accurate, this helps providing accurate detection data and result, the action of interior detection drive module 10 can be adjusted and controlled as required, make the detection subassembly can be nimble removal in XY axle direction, this means can adapt to the diamond sample of equidimension, shape, overall arrangement and different detection demands, through the action of module, detection subassembly can remove simultaneously, the efficiency of screening and detection has been improved, no longer need manual adjustment position or carry out many times operation, time and human cost have been saved.
The positioning camera 9 is connected with the detection box 1 through a connecting frame, the detection light source 6, the micro camera 7 and the optical detection mechanism 8 are arranged on a mounting frame 13 above the detection platform 11, a through hole 14 is formed in the detection platform 11, and the detection light source 6, the micro camera 7 and the optical detection mechanism 8 are positioned above the through hole 14, so that the detection light source 6, the micro camera 7 and the optical detection mechanism 8 can conveniently detect and screen diamonds through the through hole 14;
The detection light source 6 may be a white light source, an LED light source or other light source with specific wavelength, the micro camera 7 can clearly observe the diamond sample, in use, the resolution of the camera needs to be ensured to be high enough to acquire clear images, the optical detection mechanism 8 may comprise specific lenses, filters and reflectors for adjusting and improving the light propagation, thereby improving the image quality and the detection precision, the positioning camera 9 is used for accurately determining the position and the posture of the sample, the mechanical device can be used for moving the positioning camera 9 so as to detect the samples at different positions, the visual light source 5 is placed on the tray 4 and used for illuminating and highlighting the specific area to be observed, and the visual light source 5 can be a high-brightness LED lamp so as to ensure that the samples are bright enough for detection.
The workflow of the detection component may be as follows:
1. The detection light source 6 is activated and the brightness and color of the light source are adjusted to suit the detection needs.
2. The diamond sample on the tray 4 is observed by the microscopic camera 7, and the image is transmitted to a display or a computer for real-time observation.
3. The optical detection mechanism 8 is used to adjust and optimize the light propagation to ensure image quality and detection accuracy.
4. The positioning camera 9 determines the position and posture of the sample and compares it with a preset detection area.
5. The visual light source 5 is placed at a specific area as needed to highlight the specific area to be observed.
6. The diamond sample is screened and detected by utilizing an image processing algorithm, and the characteristics of shape, color, defects and the like can be used for analysis, and classification and evaluation can be carried out according to set standards.
Through the mode that adopts multiple check out test set and technique to combine together, can screen and detect diamond sample high efficiency, improve production efficiency. The advantages of the equipment and the technology can be exerted by the cooperation of the equipment and the technology, so that the detection time and the cost are effectively reduced;
The microscopic camera 7, the optical detection mechanism 8 and the positioning camera 9 are matched for use, so that clearer and more accurate images and data can be obtained, and further detailed analysis and detection of diamond samples are realized;
By means of the vision light source 5 and the positioning camera 9, automatic positioning and illumination of diamond samples can be achieved, manual operation and intervention are reduced, detection consistency and reliability are improved, quality of the diamond samples can be estimated more comprehensively and at multiple angles by comprehensively utilizing various detection equipment and technologies, accurate detection and screening in aspects of shape, color, size, purity, cutting and the like can be ensured, the screening of diamond samples meeting requirements can be ensured, quality of products is improved, and quality risks are reduced.
The workflow of the full-automatic diamond sorter is summarized as follows:
1. Placing a diamond sample: the diamond sample is placed on the tray 4 to ensure proper position and posture.
2. The motion of the material loading linear module 3: the material loading linear module 3 drives the material tray 4 to accurately position and move (load or unload) in the horizontal direction through the action of the inner one-dimensional screw rod moving module.
3. Detecting the action of the driving module 10: the detection driving module 10 drives the detection platform 11 to accurately position and move in the XY axis direction through the actions of the outer X axis screw moving module and the outer Y axis screw moving module.
4. Movement of the detection assembly: the detection assembly comprises a detection light source 6, a micro camera 7, an optical detection mechanism 8 and a positioning camera 9, and moves along the XY axis direction along with the action of the detection driving module 10 so as to align the diamond sample on the screening detection station.
5. Illumination of the visual light source 5: a visual light source 5 is arranged on the tray 4 and is used for illuminating and highlighting a specific area to be observed, so that the sample is ensured to be bright enough and convenient to detect.
6. Detection and screening of diamond samples: after the tray 4 and the detection assembly are in place, the diamond sample is detected and screened through the operations of illumination of the detection light source 6, observation of the microscopic camera 7, light adjustment of the optical detection mechanism 8 and the like. The quality grade of the diamond sample can be judged by analyzing and evaluating the characteristics of the shape, the color, the defects and the like of the diamond sample by utilizing an image processing algorithm and a preset standard.
The foregoing description is only of the preferred embodiments of the present utility model, and is not intended to limit the utility model, but any minor modifications, equivalents, and improvements made to the above embodiments according to the technical principles of the present utility model should be included in the scope of the technical solutions of the present utility model.
Claims (6)
1. A full-automatic diamond sorter, comprising: the detection box (1) is hinged with a box cover (2);
The material loading linear module (3), wherein the material loading linear module (3) comprises an inner one-dimensional screw rod moving module, and the material loading linear module (3) can load or unload a material tray (4);
The material tray (4), the material tray (4) is fixed on the material loading linear module (3), and a visual light source (5) is arranged on the material tray (4);
The detection driving module (10), the detection driving module (10) comprises an X-axis screw rod moving module capable of moving left and right along the X-axis direction and a Y-axis screw rod moving module capable of moving left and right along the Y-axis direction;
The detection platform (11) is arranged on the detection driving module (10), and the detection driving module (10) can drive the detection platform (11) to horizontally move along an X axis or a Y axis;
The detection assembly is arranged on the detection platform (11) and comprises a detection light source (6), a microscopic camera (7), an optical detection mechanism (8) and a positioning camera (9).
2. The full-automatic diamond sorter of claim 1 wherein: the material loading linear module (3) and the detection driving module (10) are respectively arranged on a base (12) fixedly arranged on the surface of the bottom wall of the detection box (1).
3. The full-automatic diamond sorter of claim 1 wherein: the positioning camera (9) is connected with the detection box (1) through a connecting frame, and the detection light source (6), the microscopic camera (7) and the optical detection mechanism (8) are arranged on a mounting frame (13) above the detection platform (11).
4. The full-automatic diamond sorter of claim 3 wherein: the detection platform (11) is provided with a through hole (14), and the detection light source (6), the micro camera (7) and the optical detection mechanism (8) are positioned above the through hole (14).
5. The full-automatic diamond sorter of claim 3 wherein: the optical detection mechanism (8) comprises a lens, an optical filter and a reflecting mirror.
6. The full-automatic diamond sorter of claim 1 wherein: the material tray (4) is uniformly provided with placing grooves (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322527628.4U CN220879607U (en) | 2023-09-18 | 2023-09-18 | Full-automatic diamond sorting instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322527628.4U CN220879607U (en) | 2023-09-18 | 2023-09-18 | Full-automatic diamond sorting instrument |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220879607U true CN220879607U (en) | 2024-05-03 |
Family
ID=90843785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322527628.4U Active CN220879607U (en) | 2023-09-18 | 2023-09-18 | Full-automatic diamond sorting instrument |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220879607U (en) |
-
2023
- 2023-09-18 CN CN202322527628.4U patent/CN220879607U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104101608B (en) | Intelligent detecting device for detecting defects of multi-type irregularly shaped product | |
| CN108254383B (en) | High-precision optical fiber adapter vision detection equipment | |
| US20090015666A1 (en) | Automated protein crystallization imaging | |
| CN106442548A (en) | Full automatic detection system based on CELL screen | |
| CN109884810A (en) | A kind of polyphaser standard board for backlight module defects detection | |
| CN210865577U (en) | OLED panel display defect detection equipment | |
| CN206223686U (en) | A kind of LCD open defects detecting system | |
| CN110308153A (en) | Metal works defect inspection method, system, storage medium and device based on single eye stereo vision | |
| CN205195883U (en) | Camera module multiple spot parameter automated inspection equipment | |
| CN110808001A (en) | OLED panel display defect detection equipment | |
| CN108844966A (en) | A kind of screen detection method and detection system | |
| CN213933620U (en) | Polarized light source and surface defect detection device | |
| CN214747771U (en) | Automatic detection equipment for parts | |
| CN206420785U (en) | A kind of automatic detection system based on CELL screens | |
| CN220879607U (en) | Full-automatic diamond sorting instrument | |
| CN112730442A (en) | Automatic online product surface defect detection device and system based on machine vision | |
| CN111239162A (en) | Full-automatic glasses lens check out test set | |
| CN209148564U (en) | A kind of transparent component defect detecting device | |
| CN116735602A (en) | Battery detection device | |
| CN114166853B (en) | Appearance flaw detection equipment | |
| CN213302023U (en) | Optical surface scratch characterization device based on mobile annular light source | |
| CN208125632U (en) | A kind of high-precision optical fiber adapter visual detection equipment | |
| CN209935295U (en) | Volume key outward appearance AOI check out test set | |
| CN113686786A (en) | Optical lens surface defect detection device based on dark field microscopic imaging principle | |
| CN207675139U (en) | One-touch 3D profile measurers |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |