CN220866314U - Belt self-cleaning conveyor - Google Patents
Belt self-cleaning conveyor Download PDFInfo
- Publication number
- CN220866314U CN220866314U CN202322603516.2U CN202322603516U CN220866314U CN 220866314 U CN220866314 U CN 220866314U CN 202322603516 U CN202322603516 U CN 202322603516U CN 220866314 U CN220866314 U CN 220866314U
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- self
- belt
- cleaning
- roller
- conveying
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- 238000004140 cleaning Methods 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000007790 scraping Methods 0.000 claims abstract description 35
- 239000000428 dust Substances 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 15
- 230000001105 regulatory effect Effects 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims description 28
- 230000001681 protective effect Effects 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000011538 cleaning material Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 241000196324 Embryophyta Species 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000011086 high cleaning Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000004482 other powder Substances 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001020 rhythmical effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Belt Conveyors (AREA)
Abstract
The utility model belongs to the technical field of new energy transportation, and discloses a belt self-cleaning and conveying device, which comprises: gear reducer, driving roller, miniature speed regulating motor, blanking hopper, head protection casing, circular arc scraper blade, self-compensating scraping mechanism, electric dust removal brush roller assembly, main body frame, side seal board, drawer, feed inlet flange, top seal board, afterbody striker plate, tensioning roller, afterbody protection casing, grooved belt surface, upper carrier roller, lower carrier roller, adjustable foot margin, adjusting roller, fuselage, frequency conversion energy-saving motor. The utility model solves the problems of inconvenient cleaning of the belt conveying device, easy blockage, adhesion, low conveying efficiency and the like of materials in the long-distance conveying process in the prior art, can reduce the labor cost in the conveying process and improve the conveying efficiency.
Description
Technical Field
The utility model belongs to the technical field of new energy source conveying, and particularly relates to a belt self-cleaning conveying device.
Background
The belt conveyer is also called as a belt conveyer, and is widely applied to various industries such as household appliances, electronics, electrical appliances, machinery, tobacco, injection molding, post and telecommunications, printing, food and the like, and the assembly, detection, debugging, packaging, transportation and the like of articles. The wire body conveying can be selected according to the process requirement: various control modes such as common continuous operation, beat operation, variable speed operation and the like; the line body is selected according to local conditions: the linear shape conveying equipment of straight line, bend, slope etc. includes: the belt conveyor is also called a belt conveyor or a rubber belt conveyor, and the like, and is an indispensable economic logistics conveying device for forming a rhythmic production line. The belt generally has the advantages of durability, compact structure, silence, high efficiency and the like, but after the belt is used for a period of time, dust or other impurities such as soil can be distributed on the surface of the belt, materials can be polluted in the use process, the normal use of the belt is affected, and particularly in the lithium battery material industry and other powder production industries, the belt is easy to corrode and age in the process of conveying wet and sticky materials, the service life of the belt is shortened, the normal use of the belt is affected, and the normal work of machinery is further affected. Most of the existing cleaning modes adopt manual cleaning, the manual cleaning of the belt is time-consuming and labor-consuming, the belt is small in size, the cleaning is inconvenient, and the cleaning efficiency is low; part of materials need to be conveyed for a long distance in a closed environment, and the materials are easy to be blocked, adhered and low in conveying efficiency in the conveying process.
Through the above analysis, the problems and defects existing in the prior art are as follows:
(1) In the lithium battery material industry and other powder production industries, manual cleaning is mostly needed by a belt conveying device in the process of conveying wet and sticky materials, and the manual cleaning is time-consuming and labor-consuming and has low efficiency;
(2) Part of materials need to be conveyed for a long distance in a closed environment, and the materials are easy to be blocked, adhered and low in conveying efficiency in the conveying process.
Disclosure of utility model
Aiming at the problems in the prior art, the utility model provides a belt self-cleaning conveying device.
The utility model is realized in such a way that a belt self-cleaning conveying device comprises: the device comprises a gear reducer, a driving roller, a miniature speed regulating motor, a blanking hopper, a head protecting cover, an arc scraping plate, a self-compensating scraping mechanism, an electric dust removing hairbrush roller assembly, a main body frame, side sealing plates, a drawer, a feeding port flange, a top sealing plate, a tail baffle plate, a tensioning roller, a tail protecting cover, a grooved belt surface, an upper carrier roller, a lower carrier roller, an adjustable foot margin, an adjusting roller, a machine body and a variable-frequency energy-saving motor; head protection casing is at the device head, and head protection casing front side is provided with the blanking hopper, and the inside being provided with of head protection casing: the automatic dust removal device comprises a gear reducer connected with a variable frequency energy-saving motor, a driving roller connected with the gear reducer, an arc scraping plate beside the gear reducer, a self-compensation scraping mechanism, a miniature speed regulator connected with an adjusting roller, and an electric dust removal brush roller assembly connected with the miniature speed regulator, wherein a main body frame is connected with a head protection cover, a top sealing plate is arranged at the top of the main body frame, side sealing plates are arranged on two sides of the main body frame, a drawer is arranged on the side sealing plates, a feeding port flange is arranged above the top sealing plate, the bottom of the main body frame is connected with an adjustable foundation, a lower carrier roller is arranged inside the main body frame and is connected with a machine body, an upper carrier roller is arranged above the machine body, a grooved belt surface is arranged on the upper carrier roller, a tail protection cover is arranged at the tail of the device, and a tensioning roller and a tail baffle are arranged inside the tail protection cover.
Further, the driving roller is wrapped by a material-sticking prevention measure.
Further, the self-compensating scraping mechanism comprises a self-compensating fixing frame, a self-compensating adjusting shaft and a self-compensating scraping plate.
Further, the electric dust removal brush roller assembly comprises a brush roller transmission shaft, a brush roller nylon sleeve and a brush roller bearing fixing seat.
Further, the belt conveying surface of the belt self-cleaning conveying device is in a groove shape, and the bottom and the side edges of the belt self-cleaning conveying device are supported by carrier rollers.
Further, the belt self-cleaning conveying device middle section is in a visual sealing state.
In combination with the technical scheme and the technical problems to be solved, the technical scheme to be protected has the following advantages and positive effects:
First, solved the belt conveyor clearance that prior art exists inconvenient and long-range in-process material take place easily to block up, bond, transport inefficiency scheduling problem, can reduce the cost of labor in the transportation, improve transport efficiency.
Secondly, the technical scheme is regarded as a whole or from the perspective of products, and the technical scheme to be protected has the following technical effects and advantages:
(1) Solves the problems of blockage, adhesion, small conveying capacity and the like of long-distance conveying materials in a closed environment;
(2) The belt conveying surface is in a groove shape, the bottom and the side edges are supported by the carrier rollers, and the belt conveying device has the advantages of small friction force, stable conveying, material scattering prevention and the like;
(3) The middle section of the device is in a visual sealing state, so that the dynamic running condition can be observed, and the sealing performance of the whole machine is ensured;
(4) Solves the problems of inconvenience in manual cleaning and dust emission of materials, and improves the air quality to meet the environmental protection requirement.
Thirdly, the main structural components of the belt self-cleaning conveying device and the technical advantages thereof are as follows:
1. The main body frame provides main body structural support for the whole device, so that all parts are firmly connected, and the device is convenient to use and move.
2. The head protection cover is used for sealing the head of the device to prevent the material from scattering, and a driving system and a cleaning mechanism are arranged in the head protection cover to realize material conveying and cleaning.
3. The driving system consists of a variable-frequency energy-saving motor, a gear reducer, a driving roller and a miniature speed regulating motor, can continuously and stably drive the grooved belt surface and the electric dust removal brush roller assembly to work, and has the advantages of stable transmission and high efficiency.
4. The electric dust removing brush roller assembly is driven electrically, can continuously and automatically clean the grooved belt surface, remove sundries in conveying and has the advantages of high cleaning efficiency and continuous work.
5. The arc scraping plate and the self-compensating scraping mechanism adopt a scraping plate structure, can effectively clean powder and granular materials falling into the head protective cover, prevent blockage, and have the advantages of simple cleaning and good effect.
6. The tail protective cover corresponds to the head protective cover, the tail of the sealing device prevents the material from scattering, and the tensioning roller and the tail baffle plate are arranged in the tail protective cover, so that the tail protective cover has the same advantages as the head protective cover.
7. The tension roller can properly increase or reduce the tension applied to the grooved belt surface, ensures the stable operation of the belt, and has the advantages of simple operation and accurate control.
8. The tail baffle plate is capable of properly increasing the height of the tail baffle plate, blocking materials with different sizes, preventing the materials from overflowing from the tail, and has the advantages of simple material blocking and obvious effect.
Therefore, the main structural components of the belt self-cleaning conveying device have the advantages of ensuring stable structure, stable driving, high cleaning efficiency, good sealing, simple operation, accurate control and the like, and the belt self-cleaning conveying device can effectively, continuously and automatically finish conveying and cleaning materials.
Drawings
Fig. 1 is a front view of a belt self-cleaning conveyor provided by an embodiment of the utility model.
Fig. 2 is a diagram showing an internal structure of a main frame of the belt self-cleaning conveyor according to the embodiment of the utility model.
Fig. 3 is a top view of a belt self-cleaning conveyor provided by an embodiment of the utility model.
In the figure: 1. a gear reducer; 2. a driving roller; 3. a miniature speed regulating motor; 4. a blanking hopper; 5. a head shield; 6. arc scraping plate; 7. self-compensating scraping mechanism; 8. an electric dust removal brush roller assembly; 9. a main body frame; 10. a side sealing plate; 11. a drawer; 12. a feed inlet flange; 13. a top closure plate; 14. a tail baffle plate; 15. tensioning roller; 16. a tail shield; 17. conveying materials; 18. a grooved belt surface; 19. an upper carrier roller; 20. a lower carrier roller; 21. an adjustable foot margin; 22. adjusting a roller; 23. a body; 24. a variable frequency energy-saving motor.
Detailed Description
The present utility model will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
The belt self-cleaning conveying device provided by the utility model comprises: the automatic dust removing device comprises a gear reducer 1, a driving roller 2, a miniature speed regulating motor 3, a blanking hopper 4, a head protection cover 5, an arc scraping plate 6, a self-compensating scraping mechanism 7, an electric dust removing hairbrush roller assembly 8, a main body frame 9, a side sealing plate 10, a drawer 11, a feeding port flange 12, a top sealing plate 13, a tail material baffle 14, a tensioning roller 15, a tail protection cover 16, a grooved belt surface 18, an upper carrier roller 19, a lower carrier roller 20, an adjustable foot 21, an adjusting roller 22, a machine body 23 and a variable frequency energy-saving motor 24; head protection casing 5 is at the device head, and head protection casing 5 front side is provided with blanking fill 4, and head protection casing 5 inside is provided with: the automatic dust removal device comprises a gear reducer 1 connected with a variable frequency energy-saving motor 24, a driving roller 2 connected with the gear reducer 1, an arc scraping plate 6 and a self-compensating scraping mechanism 7 beside the gear reducer 1, a miniature speed regulator connected with an adjusting roller 22, and an electric dust removal brush roller assembly 8 connected with the miniature speed regulator 3, wherein a main body frame 9 is connected with a head protection cover 5, a top sealing plate 13 is arranged at the top of the main body frame 9, side sealing plates 10 are arranged on two sides of the main body frame 9, drawers 11 are arranged on the side sealing plates 10, a feeding port flange 12 is arranged above the top sealing plate 13, the bottom of the main body frame 9 is connected with an adjustable foundation 21, a lower supporting roller 20 is arranged inside the main body frame 9, the lower supporting roller 20 is connected with a machine body 23, an upper supporting roller 19 is arranged above the machine body 23 and is arranged on the upper supporting roller 19 to form a groove belt surface 18, a tail protection cover 16 is arranged at the tail part of the device, a tensioning roller 15 and a tail material blocking plate 14 are arranged inside the tail protection cover 16, and the tail material blocking plate 14 is arranged above the tensioning roller 15.
Fig. 1 is a front view of a belt self-cleaning conveying device provided by the embodiment of the utility model, and the positional relationship among a gear reducer 1, a driving roller 2, a miniature speed regulating motor 3, a blanking hopper 4, a head protecting cover 5, an arc scraping plate 6, a self-compensating scraping mechanism 7, an electric dust removing brush roller assembly 8, a main body frame 9, a side sealing plate 10, a drawer 11, a feeding hole flange 12, a top sealing plate 13, a tail baffle 14, a tensioning roller 15, a tail protecting cover 16, a regulating roller 22 and a variable-frequency energy-saving motor 24 is shown in the figure.
Fig. 2 is a diagram showing the internal structure of the main frame 9 of the belt self-cleaning conveying device provided by the embodiment of the utility model, and the positional relationship among the grooved belt surface 18, the upper carrier roller 19, the lower carrier roller 20, the adjustable feet 21, the machine body 23 and the conveyed materials 17 is shown in the figure.
The belt conveying surface is in a groove shape, the bottom and the side edges are supported by the carrier roller, and the belt conveying surface has the characteristics of small friction force, stable conveying, material scattering prevention and the like. The adjustable scraping plate, the self-compensating scraping mechanism 7 and the electric dust removing brush which are designed in the front end driving device are key of the self-cleaning device, the circular arc edge of the adjustable scraping plate is designed to scrape materials and prevent the surfaces of the belt from being scratched, the self-compensating scraping mechanism 7 mainly plays a role in cleaning in a large area, the self-compensating scraping mechanism is matched with double-side tensioning to clean bonding materials in a tiny area for the second time in a chute, the electric dust removing brush is used for removing the three times of cleaning of tiny materials by utilizing the close contact of brush hair on the surface and the belt under the high-speed rotating state, so that the clean circulating conveying materials on the surfaces of the belt are realized, the inconvenience of manual cleaning and the dust raising problem of the materials are solved, and the air quality is improved to meet the environmental protection requirement.
The middle section of the belt conveyor is in a visual sealing state, so that the dynamic running condition can be observed, and the sealing performance of the whole conveyor is ensured.
The key points of the embodiment of the invention are as follows:
(1) The driving roller 2 is coated with the bread adhesive and has a material anti-sticking measure.
(2) The self-compensating scraping mechanism 7 comprises a self-compensating fixing frame, a self-compensating adjusting shaft and a self-compensating scraping plate.
(3) The electric dust removal brush roller assembly comprises a brush roller transmission shaft, a brush roller nylon sleeve and a brush roller bearing fixing seat.
(4) The belt conveying surface is in a groove shape, and the bottom and the side edges are supported by a carrier roller.
(5) The middle section of the belt conveyor is in a visual sealing state.
The working principle of the belt self-cleaning conveying device provided by the utility model is as follows:
When the variable frequency energy-saving motor 24 runs, the variable frequency energy-saving motor is transmitted to the driving roller 2 through the gear reducer 1, so that the belt runs along the grooved belt surface 18 under the support of the upper carrier roller 19 and the lower carrier roller 20. The material enters the hopper 4 through the inlet flange 12 and is poured evenly from the hopper 4 onto the grooved belt surface 18. The material is transported inside the main body frame 9 to the tail of the equipment along with the belt running. In the material conveying process, the arc scraping plate 6 and the self-compensating scraping mechanism 7 can effectively scrape the adhesive material on the surface of the belt, and material backflow is prevented. Meanwhile, the miniature speed regulating motor 3 drives the electric dust removing hairbrush roller assembly 8 to rotate, dust on the surface of the belt is cleaned, and the belt is kept clean.
During the conveying process, the head protection cover 5, the side sealing plates 10 and the top sealing plate 13 can prevent materials from overflowing and scattering, and reduce environmental pollution. When the material is transported to the tail of the device, the tail baffle 14 prevents the material from continuing to advance, so that the material falls off the belt. The tension roller 15 can adjust the tightness of the belt, and ensures the stable operation of the belt. The adjustable feet 21 can adjust the height of the equipment to adapt to different ground conditions.
First embodiment:
A cement plant uses the belt self-cleaning conveyor of the present utility model to transfer ash from the milling equipment to the storage bin. In this embodiment, the size, driving power and conveying capacity of the belt self-cleaning conveying device are designed according to the actual requirements of the cement plant.
Specific embodiment II:
A mine enterprise uses the belt self-cleaning conveyor of the present utility model to transport ore from a primary crushing plant to a fine crushing plant. In this embodiment, the size, driving power and conveying capacity of the belt self-cleaning conveying device are designed according to actual requirements of mine enterprises.
In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The foregoing is merely illustrative of specific embodiments of the present utility model, and the scope of the utility model is not limited thereto, but any modifications, equivalents, improvements and alternatives falling within the spirit and principles of the present utility model will be apparent to those skilled in the art within the scope of the present utility model.
Claims (6)
1. The self-cleaning belt conveying device is characterized by comprising a main body frame, wherein the top of the main body frame is provided with a top sealing plate, two sides of the main body frame are provided with side sealing plates, the bottom of the main body frame is connected with adjustable feet, a lower carrier roller and a machine body are arranged in the main body frame, an upper carrier roller is arranged above the machine body, and a grooved belt surface is arranged on the upper carrier roller; the head protecting cover is arranged at the head of the device, and a gear reducer, a driving roller, an arc scraping plate, a self-compensating scraping mechanism, a miniature speed regulating motor and an electric dust removing hairbrush roller assembly are arranged in the head protecting cover; the variable frequency energy-saving motor, the gear reducer, the driving roller and the miniature speed regulating motor form a driving system; the tail protective cover is arranged at the tail part of the device, and a tensioning roller and a tail baffle plate are arranged in the tail protective cover; the electric dust removal brush roller assembly is connected with a miniature speed regulating motor; the arc scraping plate and the self-compensating scraping mechanism are used for cleaning materials in the head protective cover; the tensioning roller is used for tensioning the grooved belt surface; the tail baffle plate is used for blocking materials.
2. The belt self-cleaning conveying device according to claim 1, wherein the variable frequency energy-saving motor drives the driving system to transmit power to the grooved belt surface and the electric dust removal brush roller assembly, so that the conveying and cleaning of materials are realized; the arc scraping plate and the self-compensating scraping mechanism clean materials in the head protective cover; the electric dust removing brush roller assembly and the grooved belt surface are used for cleaning materials in conveying together; the tail baffle plate is used for blocking materials, and guarantees orderly conveying of the materials together with the head protective cover and the tail protective cover, and the main body frame, the head protective cover, the machine body, the upper carrier roller and the grooved belt surface form a conveying channel, so that all components can jointly realize automatic cleaning of conveyed materials.
3. The belt self-cleaning conveyor of claim 1, wherein the self-compensating scraping mechanism comprises a self-compensating mounting bracket, a self-compensating adjustment shaft, and a self-compensating scraping plate.
4. The belt self-cleaning conveyor of claim 1 wherein the electric dust removal brush roller assembly comprises a brush roller drive shaft, a brush roller nylon sleeve, and a brush roller bearing mount.
5. The belt self-cleaning conveyor of claim 1 wherein the belt conveyor is trough-shaped and both bottom and sides are supported by a carrier roller.
6. The belt self-cleaning conveyor of claim 1, wherein the belt self-cleaning conveyor intermediate section is visually sealed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322603516.2U CN220866314U (en) | 2023-09-25 | 2023-09-25 | Belt self-cleaning conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322603516.2U CN220866314U (en) | 2023-09-25 | 2023-09-25 | Belt self-cleaning conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220866314U true CN220866314U (en) | 2024-04-30 |
Family
ID=90821128
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322603516.2U Active CN220866314U (en) | 2023-09-25 | 2023-09-25 | Belt self-cleaning conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220866314U (en) |
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2023
- 2023-09-25 CN CN202322603516.2U patent/CN220866314U/en active Active
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