CN220864957U - Water circulation cooling device of flame compounding machine - Google Patents

Water circulation cooling device of flame compounding machine Download PDF

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Publication number
CN220864957U
CN220864957U CN202322408489.3U CN202322408489U CN220864957U CN 220864957 U CN220864957 U CN 220864957U CN 202322408489 U CN202322408489 U CN 202322408489U CN 220864957 U CN220864957 U CN 220864957U
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China
Prior art keywords
cooling roller
cooling
roller
water
frame
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Active
Application number
CN202322408489.3U
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Chinese (zh)
Inventor
王爱存
朱中平
张乃扣
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Jiangsu Hongye Machinery Co Ltd
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Jiangsu Hongye Machinery Co Ltd
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Abstract

The utility model discloses a water circulation cooling device of a flame compounding machine, which comprises a main frame, a pressing frame fixedly arranged at the upper end of the main frame, and a water chiller arranged at the left side of the main frame, wherein a circulating pump is also arranged in the water chiller; the main frame is rotatably provided with a first cooling roller, a third cooling roller and a fifth cooling roller from left to right. According to the utility model, the composite finished product is subjected to S-shaped winding through six water cooling rollers by water cooling of the cooling rollers, so that the front and back sides of the product can be cooled simultaneously, the cooling speed of the product is greatly increased, and the temperature requirement of winding the composite finished product is met; the silica gel roller is additionally arranged above the cooling roller to actively press, so that the finished product is smoother, the fastness uniformity of the composite finished product is improved, wrinkling is avoided, the production efficiency of the machine is improved, and the problems that the finished product temperature is high after flame compounding, the product is easy to wrinkle after winding, the fastness uniformity is poor and the production efficiency is lower are solved.

Description

Water circulation cooling device of flame compounding machine
Technical Field
The utility model relates to the technical field of cooling devices, in particular to a water circulation cooling device of a flame compounding machine.
Background
As is known, flame compounding is an advanced and environment-friendly compounding process which is widely applied to the compounding industries of automobile interiors, home textiles and the like, and the sponge in the middle of the two materials is burned to generate viscosity to bond the two materials together to produce a finished product required by customers, and the glue and the solvent are not needed in the compounding process.
However, in the existing flame compounding machine technology, the temperature of a finished product compounded by flame burning sponge is about 50-55 ℃, the temperature from a traction device to a winding position is about 40-45 ℃ generally, the winding speed of the machine cannot be too high, at the moment, the finished product which is well attached is not completely cooled and shaped, pocks are easy to generate when the finished product is wound, the attaching firmness and uniformity are poor, and the quality of the finished product is seriously affected. In order to solve the defects, the utility model designs a water circulation cooling device of a flame compounding machine.
Disclosure of utility model
The utility model aims to solve the defects in the prior art and provides a water circulation cooling device of a flame compounding machine.
In order to solve the problems of high temperature of a finished product after flame compounding, easy wrinkling of the finished product after winding, poor fastness uniformity and low production efficiency of a machine, the utility model adopts the following technical scheme:
The water circulation cooling device of the flame compounding machine comprises a main frame, a pressing frame fixedly arranged at the upper end of the main frame, and a water chiller arranged at the left side of the main frame, wherein a circulating pump is also arranged in the water chiller; the main frame is rotatably provided with a first cooling roller, a third cooling roller and a fifth cooling roller from left to right; the main frame is also provided with a second cooling roller, a fourth cooling roller and a sixth cooling roller in a rotating way from left to right, and the first cooling roller is positioned above the second cooling roller; the third cooling roller is positioned above the fourth cooling roller; the fifth cooling roller is positioned above the sixth cooling roller;
The main frame is also provided with a plurality of rotary joints with hollow structures in sequence, one ends of the first cooling roller and the second cooling roller are rotatably arranged on the rotary joints and are connected through a first metal hose, and the other ends of the first cooling roller and the second cooling roller are respectively connected with a water outlet and a water return port of the water chiller; one end of the third cooling roller and one end of the fourth cooling roller are respectively rotatably arranged on the rotary joint and are connected through a second metal hose, and the other ends of the third cooling roller and the fourth cooling roller are respectively connected with a water outlet and a water return port of the water chiller; one end of the fifth cooling roller and one end of the sixth cooling roller are respectively rotatably arranged on the rotary joint and are connected through a third metal hose, and the other ends of the fifth cooling roller and the sixth cooling roller are respectively connected with a water outlet and a water return port of the water chiller;
A water cooling motor is fixedly arranged on the main frame, a driving gear is fixedly sleeved at the output end of the water cooling motor, driven gears are fixedly sleeved on the first cooling roller, the second cooling roller, the third cooling roller, the fourth cooling roller, the fifth cooling roller and the sixth cooling roller respectively, and the driving gears are meshed with the driven gears on the fourth cooling roller for transmission; the driven gear on the fourth cooling roller is meshed with the driven gear on the third cooling roller for transmission; transition gears are respectively rotatably arranged on main frames positioned at two sides of the third cooling roller, and driven gears on the third cooling roller are respectively meshed with driven gears on the first cooling roller and the fifth cooling roller through transition gears at two sides; the driven gear on the first cooling roller is meshed with the driven gear on the second cooling roller; the driven gear on the third cooling roller is meshed with the driven gear on the fourth cooling roller; the driven gear on the fifth cooling roller is meshed with the driven gear on the sixth cooling roller.
Further, an adjustable pressing cylinder is fixedly arranged at the top of the pressing frame, the output end of the adjustable pressing cylinder movably penetrates through the pressing frame and is fixedly connected with a U-shaped rotating frame, a silica gel roller is rotatably arranged in the U-shaped rotating frame, a pressing motor is fixedly arranged at the rear side of the pressing frame, a first bevel gear is fixedly sleeved at the output end of the pressing motor, a second bevel gear is meshed at the lower side of the first bevel gear, a rotating shaft is fixedly sleeved on the silica gel roller, and one end of the rotating shaft rotates to penetrate through the outer part of the U-shaped rotating frame and is fixedly connected with the second bevel gear; the top of the first cooling roller also extends into the U-shaped rotating frame and is matched with the silica gel roller.
Further, the pressing frame is integrally formed into a frame structure, and the U-shaped rotating frame is movably arranged in the pressing frame along the vertical direction.
Further, the first cooling roller is matched with the silica gel roller for the rolling fit of the composite finished product.
Further, a first guide roller for guiding and driving the composite finished product is rotatably arranged at the top of the left side of the main frame through a bracket; the middle part of the right side of the main frame is also provided with a second guide roller for guiding and driving the composite finished product through a bracket.
Further, the first cooling roller, the second cooling roller, the third cooling roller, the fourth cooling roller, the fifth cooling roller and the sixth cooling roller are hollow structures; the two ends of the first cooling roller, the second cooling roller, the third cooling roller, the fourth cooling roller, the fifth cooling roller and the sixth cooling roller are fixedly provided with transfer pipes, and the ends of the first cooling roller, the second cooling roller, the third cooling roller, the fourth cooling roller, the fifth cooling roller and the sixth cooling roller are in sealed rotary connection with all rotary joints through the transfer pipes.
By adopting the structure, the utility model has the following beneficial effects:
According to the water circulation cooling device of the flame compounding machine, the compounded finished product is subjected to S-shaped winding through the six water cooling rollers by water cooling of the cooling rollers, so that the front and back sides of the product can be cooled simultaneously, the cooling speed of the product is greatly increased, and the temperature requirement of the rolling of the compounded finished product is met; the silica gel roller is additionally arranged above the cooling roller to actively press, so that the finished product is smoother, the fastness uniformity of the composite finished product is improved, wrinkling is avoided, the production efficiency of the machine is improved, and the problems that the finished product is high in temperature after flame compounding, the rolled product is easy to wrinkle, the fastness uniformity is poor and the production efficiency is low are solved.
Drawings
FIG. 1 is a schematic diagram of a water circulation cooling device of a flame compounding machine according to the present utility model;
FIG. 2 is a side view of the present utility model showing the lamination frame, silicone roller, adjustable lamination cylinder, lamination motor;
Fig. 3 is a schematic structural view of the third cooling roller, the driven gear and the transition gear in the present utility model.
In the figure: 1. a first cooling roller; 2. a second cooling roller; 3. a third cooling roller; 4. a fourth cooling roller; 5. a fifth cooling roller; 6. a sixth cooling roller; 7. a main frame; 8. a pressing frame; 9. a silica gel roller; 10. an adjustable pressure cylinder; 11. a pressing motor; 1101. a first bevel gear; 1102. a second bevel gear; 12. water cooling the motor; 13. a water chiller; 14. a first metal hose; 15. a second metal hose; 16. a third metal hose; 17. a first guide roller; 18. a second guide roller; 19. a drive gear; 20. a driven gear; 21. a transition gear; 22. and (5) rotating the joint.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-3, a water circulation cooling device of a flame compounding machine comprises a main frame 7, a pressing frame 8 fixedly arranged at the upper end of the main frame 7, and a water chiller 13 arranged at the left side of the main frame 7, wherein a circulation pump is further arranged in the water chiller 13; the main frame 7 is rotatably provided with a first cooling roller 1, a third cooling roller 3 and a fifth cooling roller 5 from left to right; the main frame 7 is also rotatably provided with a second cooling roller 2, a fourth cooling roller 4 and a sixth cooling roller 6 from left to right, and the first cooling roller 1 is positioned above the second cooling roller 2; the third cooling roller 3 is positioned above the fourth cooling roller 4; the fifth cooling roller 5 is positioned above the sixth cooling roller 6;
The main frame 7 is also provided with a plurality of rotary joints 22 with hollow structures in sequence, one ends of the first cooling roller 1 and the second cooling roller 2 are rotatably arranged on the rotary joints 22 and are connected through a first metal hose 14, and the other ends are respectively connected with a water outlet and a water return port of the water chiller 13; one end of the third cooling roller 3 and one end of the fourth cooling roller 4 are respectively rotatably arranged on the rotary joint 22 and are connected through the second metal hose 15, and the other end of the third cooling roller is respectively connected with a water outlet and a water return port of the water chiller 13; one end of the fifth cooling roller 5 and one end of the sixth cooling roller 6 are respectively rotatably arranged on the rotary joint 22 and are connected through the third metal hose 16, and the other end of the fifth cooling roller is respectively connected with a water outlet and a water return port of the water chiller 13;
A water cooling motor 12 is fixedly arranged on the main frame 7, a driving gear 19 is fixedly sleeved at the output end of the water cooling motor 12, driven gears 20 are fixedly sleeved on the first cooling roller 1, the second cooling roller 2, the third cooling roller 3, the fourth cooling roller 4, the fifth cooling roller 5 and the sixth cooling roller 6 respectively, and the driving gear 19 is meshed and transmitted with the driven gears 20 on the fourth cooling roller 4; the driven gear 20 on the fourth cooling roller 4 is meshed with the driven gear 20 on the third cooling roller 3 for transmission; transition gears 21 are rotatably mounted on the main frames 7 positioned on two sides of the third cooling roller 3 respectively, and driven gears 20 on the third cooling roller 3 are meshed with driven gears 20 on the first cooling roller 1 and the fifth cooling roller 5 respectively through the transition gears 21 on two sides; the driven gear 20 on the first cooling roller 1 is meshed with the driven gear 20 on the second cooling roller 2; the driven gear 20 on the third cooling roller 3 is meshed with the driven gear 20 on the fourth cooling roller 4; the driven gear 20 on the fifth chill roll 5 meshes with the driven gear 20 on the sixth chill roll 6.
In the example, an adjustable pressing cylinder 10 is fixedly arranged at the top of a pressing frame 8, the output end of the adjustable pressing cylinder 10 movably penetrates into the pressing frame 8 and is fixedly connected with a U-shaped rotating frame, a silica gel roller 9 is rotatably arranged in the U-shaped rotating frame, a pressing motor 11 is fixedly arranged at the rear side of the pressing frame 8, a first bevel gear 1101 is fixedly sleeved at the output end of the pressing motor 11, a second bevel gear 1102 is meshed with the lower side of the first bevel gear 1101, a rotating shaft is fixedly sleeved on the silica gel roller 9, and one end of the rotating shaft rotates to penetrate to the outside of the U-shaped rotating frame and is fixedly connected with the second bevel gear 1102; the top of the first cooling roller 1 also extends into the U-shaped rotating frame and is matched with the silica gel roller 9.
In the example, the pressing frame 8 is integrally formed into a frame structure, and the U-shaped rotating frame is movably arranged in the pressing frame 8 along the vertical direction; the top of the left side of the main frame 7 is rotatably provided with a first guide roller 17 for guiding and driving the composite finished product through a bracket; the middle part of the right side of the main frame 7 is also rotatably provided with a second guide roller 18 for guiding and driving the composite finished product through a bracket.
In this example, the first cooling roller 1, the second cooling roller 2, the third cooling roller 3, the fourth cooling roller 4, the fifth cooling roller 5, and the sixth cooling roller 6 are hollow structures; the two ends of the first cooling roller 1, the second cooling roller 2, the third cooling roller 3, the fourth cooling roller 4, the fifth cooling roller 5 and the sixth cooling roller 6 are fixedly provided with transfer pipes, and the ends of the first cooling roller 1, the second cooling roller 2, the third cooling roller 3, the fourth cooling roller 4, the fifth cooling roller 5 and the sixth cooling roller 6 are in sealed rotary connection with the rotary joints 22 through the transfer pipes.
When in use, the utility model is characterized in that: introducing the compounded finished product from the lower opening of a cloth guide roller 17, leading the finished product between a cooling roller 1 and a silica gel roller 9 as shown in fig. 1, and conveying the finished product between the cooling roller 1 and the silica gel roller 9 relative to the compression roller by stretching the output end of an adjustable compression cylinder 10; the finished product is then passed through the press roll 2 in turn around the S-shape (as shown in fig. 1) and then led to the upper end of the chill roll 3, through the press roll 4 around the S-shape and then to the upper end of the chill roll 5 (as shown in fig. 1), through the press roll 6 around the S-shape and led out of the reeling device by the upper opening of the guide roll 18. Then, by the operation of the water cooling motor 12, six cooling rollers (i.e., the first cooling roller 1, the second cooling roller 2, the third cooling roller 3, the fourth cooling roller 4, the fifth cooling roller 5, the sixth cooling roller 6) can be driven to operate synchronously; meanwhile, the cooling water is circulated through the circulating pump in the cold water machine 13, so that six cooling rollers (namely, the first cooling roller 1, the second cooling roller 2, the third cooling roller 3, the fourth cooling roller 4, the fifth cooling roller 5 and the sixth cooling roller 6) can be driven to cool water, and as the finished product is driven by the six cooling rollers in a winding S-shaped rolling way, the front and back sides of the composite finished product can be cooled, the cooling speed of the finished product is accelerated, and the running speed of the machine is improved.
Further, the water-cooling motor 12 is operated as follows: the water cooling motor 12 is meshed with the driven gear 20 on the fourth cooling roller 4 through the driving gear 19 to drive the fourth cooling roller 4 to rotate, the driven gear 20 on the fourth cooling roller 4 is meshed with the driven gear 20 on the third cooling roller 3 to drive the third cooling roller 3 to rotate, the third cooling roller 3 also respectively drives the first cooling roller 1, the fifth cooling roller 5 and the driven gear 20 thereof to rotate through the transition gears 21 on two sides, the first cooling roller 1 also drives the second cooling roller 2 to rotate through the driven gear 20, and the fifth cooling roller 5 drives the sixth cooling roller 6 to rotate through the driven gear 20, namely, the water cooling motor 12 drives the six cooling rollers (namely the first cooling roller 1, the second cooling roller 2, the third cooling roller 3, the fourth cooling roller 4, the fifth cooling roller 5 and the sixth cooling roller 6) to synchronously operate.
Further specifically, when the water chiller 13 works, as the rotary joints 23 are respectively arranged at one ends of the first cooling roller 1 and the second cooling roller 2 and are connected by the first metal hose 14, the other ends are respectively connected with the water outlet and the water return port of the water chiller 13; one end of the third cooling roller 3 and one end of the fourth cooling roller 4 are respectively provided with a rotary joint 23 and are connected by a second metal hose 15, and the other end of the third cooling roller is respectively connected with a water outlet and a water return port of the water chiller 13; one end of the fifth cooling roller 5 and one end of the sixth cooling roller 6 are respectively provided with a rotary joint 23 and are connected by a third metal hose 15, and the other end of the fifth cooling roller is respectively connected with a water outlet and a water return port of the water chiller 13; finally, the circulating pump in the water chiller 13 is utilized to circulate cooling water, and the pipe loop is utilized to circulate the cooling water, so that the cooled six cooling rollers can simultaneously cool the front side and the back side of the composite finished product around the S shape, and the cooling speed of the finished product is accelerated.
Further, the stroke of the press-fit cylinder 10 can be adjusted to meet the requirement of the press-fit gap required by the finished product; the uniformity of the fastness of the composite finished product can be improved by adjusting the pressure and the gap of the pressing cylinder. And the lamination motor 11 can be synchronously controlled by a controller to realize synchronous operation of the silica gel roller 9 (and the silica gel roller 9 can be operated by the lamination motor 11 driving the first bevel gear 1101 to rotate and being meshed with the second bevel gear 1102) and the water cooling motor 12 driving the six water cooling rollers. And according to the temperature of the finished product and the temperature of the working environment, the temperature of the circulating water of the water chiller 13 is set to reach the winding temperature required by the finished product.
Finally, through the embodiment, in the actual use process, the temperature of the composite finished product can be rapidly reduced by 10-15 ℃ through six cooling rollers by utilizing the detection of the temperature sensor, so that the temperature requirement of the rolling of the composite finished product is met; and through the roll-in conveying of silica gel roller 9, can make the finished product more level and smooth, improved compound finished product fastness's homogeneity, can not wrinkle, improved the production efficiency of machine.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (6)

1. The utility model provides a flame compounding machine hydrologic cycle cooling device, includes main frame (7), pressfitting frame (8) of fixed mounting in main frame (7) upper end and locates cold water machine (13) of main frame (7) left side, still is provided with the circulating pump in cold water machine (13), its characterized in that, install first chill roll (1), third chill roll (3), fifth chill roll (5) from left to right rotation on main frame (7); the main frame (7) is also rotatably provided with a second cooling roller (2), a fourth cooling roller (4) and a sixth cooling roller (6) from left to right, and the first cooling roller (1) is positioned above the second cooling roller (2); the third cooling roller (3) is positioned above the fourth cooling roller (4); the fifth cooling roller (5) is positioned above the sixth cooling roller (6);
A plurality of rotary joints (22) with hollow structures are sequentially arranged on the main frame (7), one ends of the first cooling roller (1) and the second cooling roller (2) are rotatably arranged on the rotary joints (22) and are connected through a first metal hose (14), and the other ends of the first cooling roller and the second cooling roller are respectively connected with a water outlet and a water return opening of the water chiller (13); one end of the third cooling roller (3) and one end of the fourth cooling roller (4) are respectively rotatably arranged on the rotary joint (22) and are connected through a second metal hose (15), and the other end of the third cooling roller is respectively connected with a water outlet and a water return port of the water chiller (13); one end of the fifth cooling roller (5) and one end of the sixth cooling roller (6) are respectively rotatably arranged on the rotary joint (22) and are connected through a third metal hose (16), and the other end of the fifth cooling roller is respectively connected with a water outlet and a water return port of the water chiller (13);
A water cooling motor (12) is fixedly arranged on the main frame (7), a driving gear (19) is fixedly sleeved at the output end of the water cooling motor (12), driven gears (20) are fixedly sleeved on the first cooling roller (1), the second cooling roller (2), the third cooling roller (3), the fourth cooling roller (4), the fifth cooling roller (5) and the sixth cooling roller (6) respectively, and the driving gear (19) is meshed and transmitted with the driven gears (20) on the fourth cooling roller (4); the driven gear (20) on the fourth cooling roller (4) is meshed with the driven gear (20) on the third cooling roller (3) for transmission; transition gears (21) are respectively rotatably arranged on main frames (7) positioned at two sides of the third cooling roller (3), and driven gears (20) on the third cooling roller (3) are respectively meshed with driven gears (20) on the first cooling roller (1) and the fifth cooling roller (5) through the transition gears (21) at two sides; the driven gear (20) on the first cooling roller (1) is meshed with the driven gear (20) on the second cooling roller (2); the driven gear (20) on the third cooling roller (3) is meshed with the driven gear (20) on the fourth cooling roller (4); the driven gear (20) on the fifth cooling roller (5) is meshed with the driven gear (20) on the sixth cooling roller (6).
2. The water circulation cooling device of the flame combining machine according to claim 1, wherein an adjustable pressing cylinder (10) is fixedly arranged at the top of the pressing frame (8), the output end of the adjustable pressing cylinder (10) movably penetrates into the pressing frame (8) and is fixedly connected with a U-shaped rotating frame, a silica gel roller (9) is rotatably arranged in the U-shaped rotating frame, a pressing motor (11) is fixedly arranged at the rear side of the pressing frame (8), a first bevel gear (1101) is fixedly sleeved at the output end of the pressing motor (11), a second bevel gear (1102) is meshed at the lower side of the first bevel gear (1101), a rotating shaft is fixedly sleeved on the silica gel roller (9), and one end of the rotating shaft penetrates through the outer part of the U-shaped rotating frame in a rotating mode and is fixedly connected with the second bevel gear (1102); the top of the first cooling roller (1) also extends into the U-shaped rotating frame and is matched with the silica gel roller (9).
3. The water circulation cooling device of the flame combining machine according to claim 2, wherein the pressing frame (8) is integrally formed into a frame structure, and the U-shaped rotating frame is movably arranged in the pressing frame (8) along the vertical direction.
4. A water circulation cooling device of a flame compounding machine according to claim 2, characterized in that the first cooling roller (1) is matched with a silica gel roller (9) for the roll-fitting of the compounded product.
5. The water circulation cooling device of the flame compounding machine according to claim 1, wherein a first guide roller (17) for guiding and driving a compound finished product is rotatably arranged at the left top of the main frame (7) through a bracket; the middle part of the right side of the main frame (7) is also rotatably provided with a second guide roller (18) for guiding and driving the composite finished product through a bracket.
6. The water circulation cooling device of the flame combining machine according to claim 1, wherein the first cooling roller (1), the second cooling roller (2), the third cooling roller (3), the fourth cooling roller (4), the fifth cooling roller (5) and the sixth cooling roller (6) are hollow structures; the two ends of the first cooling roller (1), the second cooling roller (2), the third cooling roller (3), the fourth cooling roller (4), the fifth cooling roller (5) and the sixth cooling roller (6) are fixedly provided with switching tubes, and the ends of the first cooling roller (1), the second cooling roller (2), the third cooling roller (3), the fourth cooling roller (4), the fifth cooling roller (5) and the sixth cooling roller (6) are in sealed rotary connection with all rotary joints (22) through the switching tubes.
CN202322408489.3U 2023-09-06 2023-09-06 Water circulation cooling device of flame compounding machine Active CN220864957U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322408489.3U CN220864957U (en) 2023-09-06 2023-09-06 Water circulation cooling device of flame compounding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322408489.3U CN220864957U (en) 2023-09-06 2023-09-06 Water circulation cooling device of flame compounding machine

Publications (1)

Publication Number Publication Date
CN220864957U true CN220864957U (en) 2024-04-30

Family

ID=90817097

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322408489.3U Active CN220864957U (en) 2023-09-06 2023-09-06 Water circulation cooling device of flame compounding machine

Country Status (1)

Country Link
CN (1) CN220864957U (en)

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