CN220864313U - Distributing device for multi-groove sleeper die - Google Patents
Distributing device for multi-groove sleeper die Download PDFInfo
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- CN220864313U CN220864313U CN202322587743.0U CN202322587743U CN220864313U CN 220864313 U CN220864313 U CN 220864313U CN 202322587743 U CN202322587743 U CN 202322587743U CN 220864313 U CN220864313 U CN 220864313U
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- 241001669679 Eleotris Species 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 16
- 238000009826 distribution Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000001105 regulatory effect Effects 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000009417 prefabrication Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model provides a distributing device of a multi-groove sleeper die, which comprises: the trough is used for containing concrete, and the bottom of the trough is an open discharge end; one end of the flashboard is hinged to the lower edge of the trough so as to rotate around a hinge point in a longitudinal plane to open or close the discharge end; the baffle is arranged at the non-hinged end of the flashboard, and discharge holes which respectively correspond to a plurality of pouring grooves in the die are formed in the baffle; the running rail sets up in the mould top, and the silo is along guide rail at perpendicular running rail extending direction sliding assembly, and the silo carries out the cloth through the flashboard, is equipped with a plurality of discharge gates in pouring groove one-to-one on the flashboard to can be independent carry out the cloth to every pouring groove, improve the cloth precision, thereby can effectually reduce intensity of labour, improve production efficiency.
Description
Technical Field
The utility model belongs to the technical field of casting of high-speed railway prefabricated parts, and particularly relates to a distributing device of a multi-groove sleeper die.
Background
The required component of high-speed railway track laying generally adopts the form of concrete prefabrication to process, compare with traditional cast-in-place mode, concrete prefabrication manufacturing cost is lower, when producing the concrete prefabrication, generally hang the hopper that holds concrete and post-cast corresponding mould in and carry out the cloth, current sleeper mould generally has a pouring groove, only can cast one sleeper at every turn, production efficiency has been restricted greatly, if set up a plurality of pouring grooves in with same mould, the cloth equipment can't be accurate carry out the cloth to every distributing groove when carrying out the cloth, still need pave the concrete again after the cloth is accomplished, and can not realize the purpose that improves production efficiency in a real sense.
Accordingly, there is a need to provide an improved solution to the above-mentioned deficiencies of the prior art.
Disclosure of utility model
The utility model aims to overcome the defects in the prior art, and provides a distributing device for a multi-groove sleeper die.
In order to achieve the above object, the present utility model provides the following technical solutions:
a multi-slot tie die distribution device comprising:
The material tank is used for containing concrete, and the bottom of the material tank is an open discharge end;
one end of the flashboard is hinged to the lower edge of the trough so as to rotate around a hinge point in a longitudinal plane to open or close the discharge end;
The baffle is arranged at the non-hinged end of the flashboard, and discharge holes which respectively correspond to a plurality of pouring grooves in the die are formed in the baffle;
The running rail is arranged above the die, the trough is assembled in a sliding way along the extending direction of the running rail through a sliding seat, guide rails distributed along the extending direction of the running rail are arranged on the sliding seat, and the trough is assembled in a sliding way along the guide rails along the extending direction of the running rail.
Preferably, a plurality of diversion mechanisms corresponding to the discharge holes are arranged on the outer side of the baffle;
The guide mechanism comprises two guide plates which are respectively positioned at two sides of the discharge hole, and the lower ends of the two guide plates are mutually close to form a V-shaped guide channel.
Preferably, the L-shaped connecting plate of the guide plate is connected to the baffle, one end of the connecting plate is fixed at the connecting end of the baffle, and the connecting end is hinged with the guide plate through a hinge shaft perpendicular to the baffle;
The other end of the connecting plate is a stop end which is perpendicular to the baffle plate and extends out, and an angle adjusting mechanism is arranged between the guide plate and the stop end.
Preferably, the angle adjusting mechanism comprises an adjusting plate and an adjusting bolt;
The adjusting plate is correspondingly hinged on the hinge shaft, one end of the adjusting plate is provided with an adjusting bolt, and the adjusting bolt passes through the adjusting plate and then abuts against the stop end of the connecting plate;
The other end of the adjusting plate is bent towards the guide plate so as to abut against the lower end of the guide plate.
Preferably, the flashboard both sides upwards extend to form the corresponding trough-shaped structure of silo discharge end the silo both sides are equipped with the actuating lever, the one end of actuating lever articulates the silo outer wall, the other end corresponds articulates the flashboard middle part.
Preferably, the trough is of a horn-shaped structure with a large upper part and a small lower part.
Preferably, a truss corresponding to the sliding seat is arranged at the upper end of the trough, a first roller corresponding to the guide rail is arranged below the truss, and the first roller is correspondingly connected with a first stepping motor;
the operation track is supported by upright posts positioned on two sides of the die, a second roller corresponding to the operation track is arranged below the sliding seat, and the second roller is correspondingly connected with a second stepping motor.
Preferably, the lower edge of the discharge port extends to the upper surface of the flashboard.
The beneficial effects are that: the silo carries out the cloth through the flashboard, is equipped with a plurality of discharge gates that correspond one by one in pouring the groove on the flashboard to can be independent carry out the cloth to every pouring the groove, improve the cloth precision, thereby can effectually reduce intensity of labour, improve production efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. Wherein:
FIG. 1 is a front view of a distributing device according to an embodiment of the present utility model;
FIG. 2 is a side view of a distributing device according to an embodiment of the present utility model;
FIG. 3 is a top view of a distributing device according to an embodiment of the present utility model;
Fig. 4 is an enlarged schematic view at a in fig. 1.
In the figure: 1. a column; 2. a slide; 3. a running rail; 4. truss; 5. a trough; 6. a first roller; 7. a second roller; 8. a driving rod; 9. a baffle; 10. a deflector; 11. a touch switch; 12. a discharge port; 13. a connecting plate; 14. an adjusting bolt; 15. and an adjusting plate.
Detailed Description
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which are derived by a person skilled in the art based on the embodiments of the utility model, fall within the scope of protection of the utility model.
In the description of the present utility model, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", etc. refer to the orientation or positional relationship based on that shown in the drawings, merely for convenience of description of the present utility model and do not require that the present utility model must be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. The terms "coupled" and "connected" as used herein are to be construed broadly and may be, for example, fixedly coupled or detachably coupled; either directly or indirectly through intermediate components, the specific meaning of the terms being understood by those of ordinary skill in the art as the case may be.
The utility model will be described in detail below with reference to the drawings in connection with embodiments. It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
As shown in fig. 1-4, the invention is suitable for a multi-groove die, so as to pour and form a plurality of sleepers at one time, the material groove 5 is controlled by the open and close states of the flashboard, concrete is guided to the corresponding pouring groove from the material outlet 12 on the flashboard, and is precisely distributed by the guide mechanism at the material outlet 12, specifically, the distributing device for the multi-groove sleeper die provided by the invention comprises the material groove 5, the flashboard, the baffle 9 and the running rail 3, wherein the running rail 3 is arranged above a pouring station of the die, the pouring station of the die can be a fixed station or can be arranged above a circulation conveying device of the die, at the moment, the running rail 3 extends along the travelling path of the die conveying device, so that the streamlined distributing pouring can be realized, the material groove 5 is assembled in a sliding way along the extending direction of the running rail 3 through the sliding seat 2, the guide rail distributed along the extending direction of the vertical running rail 3 is arranged on the sliding seat 2, and the material groove 5 is assembled in a sliding way along the extending direction of the vertical running rail 3, so that the position adjustment of the material groove 5 is realized.
The trough 5 is used for containing concrete, and the top of the trough 5 is open and is used for injecting the concrete; the bottom of silo 5 is open discharge end, discharges the concrete through the discharge end, seals through the flashboard at the discharge end, and the one end of flashboard (the one end that corresponds for the mould direction of transmission preferably) articulates at the lower edge of silo 5, and the flashboard can be at vertical plane internal rotation, closes the discharge end when pasting the discharge end of silo 5, opens the discharge end when releasing the discharge end and being certain angle slope to guide the concrete to the mould.
The baffle plate 9 is arranged at the non-hinged end of the flashboard, and the baffle plate 9 is provided with the discharge holes 12 which respectively correspond to a plurality of pouring grooves in the die, so that poured concrete can be split, and each pouring groove of the die is distributed by an independent discharge hole 12.
In this embodiment, the length direction of the pouring slot of the die corresponds to the opening direction of the discharge port 12, so that the slot 5 moves along the length direction of the pouring slot, thereby realizing uniform distribution and omitting the rear edge paving workload.
In an alternative embodiment, the outside of the baffle 9 is provided with a plurality of diversion mechanisms corresponding to the discharge holes 12 respectively, the diversion mechanisms guide the concrete, ensure the distribution accuracy of the concrete, simultaneously avoid the redundant concrete from being poured between two adjacent pouring grooves, the diversion mechanisms comprise two diversion plates 10 respectively positioned at two sides of the discharge holes 12, the lower ends of the two diversion plates 10 are mutually close to form a V-shaped diversion channel, and the lower part of the diversion channel points to the center line position of the corresponding pouring groove.
In the embodiment, a connecting plate 13 with a shape of a guide plate 10L is connected to the baffle plate 9, and one end of the connecting plate 13 is fixed at the connecting end of the baffle plate 9 through a fixing bolt; the other end of the connecting plate 13 is a stop end extending perpendicularly to the baffle plate 9, which stop end extends perpendicularly to the plane of the baffle plate 9 and the shutter plate after the connecting end is fixed to the baffle plate 9.
The connecting end is provided with a hinge shaft which is perpendicular to the baffle plate 9, one side, far away from the discharge hole 12, of the guide plate 10 is connected onto the hinge shaft in a rotating mode through the hinge sleeve, one side, corresponding to the baffle plate 9, of the guide plate 10 is close to the connecting plate 13 after the guide plate is installed, an angle adjusting mechanism is arranged between the guide plate 10 and the stop end, the angle of the guide plate 10 can be adjusted, and the guide plate 10 can be guaranteed to conduct accurate flow.
In this embodiment, the angle adjustment mechanism includes regulating plate 15 and adjusting bolt 14, the regulating plate 15 middle part is equipped with the articulated cover that corresponds to articulate on the hinge, the one end of regulating plate 15 is equipped with adjusting bolt 14, adjusting bolt 14 threaded connection regulating plate 15, the end that keeps off of connecting plate 13 is contradicted after adjusting bolt 14 passes regulating plate 15 to this relative angle that limits regulating plate 15 and keeps off the end, bend to guide plate 10 at the other end of regulating plate 15, with the lower extreme of contradicting guide plate 10, limit the angle of guide plate 10 lower extreme through the bending of regulating plate 15, with this can keep certain angle to guide when deriving the concrete.
In an alternative embodiment, the two sides of the flashboard extend upwards to form a groove-shaped structure corresponding to the discharge end of the trough 5, the guiding effect on concrete is guaranteed through the groove-shaped structure, so that the concrete is led out from the discharge hole 12, driving rods 8 are arranged on the two sides of the trough 5, one ends of the driving rods 8 are hinged to the outer wall of the trough 5, the other ends of the driving rods 8 are correspondingly hinged to the middle of the flashboard, the driving rods 8 can be any one of an air cylinder and an oil cylinder, and the flashboard is driven through the driving rods 8, so that the purposes of sealing and opening the discharge end are achieved.
In this embodiment, the trough 5 is a horn-shaped structure with a big top and a small bottom, the cross section of the lower end of the trough 5 is smaller than the width of the mold, and the shape with the big top and the small bottom can hold concrete as much as possible.
In an alternative embodiment, the sliding seat 2 is a square frame formed by welding i-steel or square steel, the truss 4 corresponding to the sliding seat 2 is arranged at the upper end of the trough 5, the truss 4 is a directional frame welded on the trough 5, two sides of the truss 4 extend to two sides of the sliding seat 2 corresponding to the extending direction of the rail, the sliding seat 2 is provided with a guide rail along the extending direction of the vertical running rail 3, so that a first roller 6 corresponding to the guide rail is arranged below the truss 4, the first roller 6 is correspondingly connected with a first stepping motor, each first roller 6 can be singly connected with a first stepping motor, and a conveying mechanism can be arranged to connect a plurality of first rollers 6 with the same first stepping motor.
The running rail 3 is supported by the upright posts 1 positioned at two sides of the die or the die conveying equipment, the running rail 3 can be I-shaped steel, two sides of the sliding seat 2 perpendicular to the extending direction of the running rail 3 extend to the upper side of the running rail 3, second rollers 7 corresponding to the running rail 3 are arranged below the sliding seat 2, the second rollers 7 are correspondingly connected with second stepping motors, each second roller 7 can be independently connected with one second stepping motor, and a conveying mechanism can be arranged to connect a plurality of second rollers 7 with the same second stepping motor.
In this embodiment, the second stepping motor and the first stepping motor are correspondingly connected to the controller and the control panel, so that automatic control can be realized.
The material tank 5 is correspondingly provided with a touch switch 11 corresponding to two sides of the die, one side of the material tank 5 corresponding to the discharge hole 12 is extended out, the touch switch 11 is correspondingly connected to the controller, a control valve of the driving rod 8 is correspondingly connected to the controller, a touch end of the touch switch 11 is connected with a third roller corresponding to the upper surfaces of two side walls of the die through a connecting rod, the lower edge of the third roller is slightly lower than the plane of the end face of the side wall of the die, the lower end of the connecting rod is inclined towards one side close to the material tank 5, after the side part of the die abuts against the connecting rod, the touch switch 11 gives a signal to the controller, based on the running speed of the material tank 5, the driving rod 8 controls the flashboard to open after the baffle 10 is delayed to be positioned right above the pouring groove, the pouring groove is distributed along the length direction of the pouring groove in the die along with the running of the material tank 5, and after the touch switch 11 is separated from the die, the flashboard is correspondingly closed, and distribution can be completed.
In an alternative embodiment, the lower edge of the discharge port 12 extends to the upper surface of the shutter plate, thereby ensuring smooth discharge of concrete.
The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model as defined by the appended claims.
Claims (8)
1. A multi-slot sleeper die distribution device, comprising:
The material tank is used for containing concrete, and the bottom of the material tank is an open discharge end;
one end of the flashboard is hinged to the lower edge of the trough so as to rotate around a hinge point in a longitudinal plane to open or close the discharge end;
The baffle is arranged at the non-hinged end of the flashboard, and discharge holes which respectively correspond to a plurality of pouring grooves in the die are formed in the baffle;
The running rail is arranged above the die, the trough is assembled in a sliding way along the extending direction of the running rail through a sliding seat, guide rails distributed along the extending direction of the running rail are arranged on the sliding seat, and the trough is assembled in a sliding way along the guide rails along the extending direction of the running rail.
2. The distributing device of the multi-slot sleeper die according to claim 1, wherein a plurality of diversion mechanisms corresponding to a plurality of discharge ports are arranged on the outer side of the baffle;
The guide mechanism comprises two guide plates which are respectively positioned at two sides of the discharge hole, and the lower ends of the two guide plates are mutually close to form a V-shaped guide channel.
3. The distributing device of a multi-slot sleeper die according to claim 2, wherein the L-shaped connecting plate of the guide plate is connected to the baffle plate, one end of the connecting plate is fixed at the connecting end of the baffle plate, and the connecting end is hinged with the guide plate through a hinge shaft perpendicular to the baffle plate;
The other end of the connecting plate is a stop end which is perpendicular to the baffle plate and extends out, and an angle adjusting mechanism is arranged between the guide plate and the stop end.
4. A multi-slot tie mold distributing apparatus as claimed in claim 3, wherein said angle adjustment mechanism comprises an adjustment plate and an adjustment bolt;
The adjusting plate is correspondingly hinged on the hinge shaft, one end of the adjusting plate is provided with an adjusting bolt, and the adjusting bolt passes through the adjusting plate and then abuts against the stop end of the connecting plate;
The other end of the adjusting plate is bent towards the guide plate so as to abut against the lower end of the guide plate.
5. The distributing device for the multi-slot sleeper die according to claim 1, wherein two sides of the flashboard extend upwards to form a slot-shaped structure corresponding to the discharge end of the slot, driving rods are arranged on two sides of the slot, one ends of the driving rods are hinged to the outer wall of the slot, and the other ends of the driving rods are correspondingly hinged to the middle of the flashboard.
6. The multi-slot sleeper die distribution device of claim 1 wherein the trough is a large top and small bottom horn structure.
7. The distributing device of the multi-slot sleeper die, as set forth in claim 1, wherein the upper end of the trough is provided with a truss corresponding to the slide seat, a first roller corresponding to the guide rail is provided below the truss, and the first roller is correspondingly connected with a first stepping motor;
the operation track is supported by upright posts positioned on two sides of the die, a second roller corresponding to the operation track is arranged below the sliding seat, and the second roller is correspondingly connected with a second stepping motor.
8. The multi-slot tie mold distributing apparatus of claim 1, wherein a lower edge of the discharge port extends to an upper surface of the gate plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322587743.0U CN220864313U (en) | 2023-09-22 | 2023-09-22 | Distributing device for multi-groove sleeper die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322587743.0U CN220864313U (en) | 2023-09-22 | 2023-09-22 | Distributing device for multi-groove sleeper die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220864313U true CN220864313U (en) | 2024-04-30 |
Family
ID=90814281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322587743.0U Active CN220864313U (en) | 2023-09-22 | 2023-09-22 | Distributing device for multi-groove sleeper die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220864313U (en) |
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2023
- 2023-09-22 CN CN202322587743.0U patent/CN220864313U/en active Active
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