CN220845878U - High-pressure washboard type filter belt sludge dehydrator - Google Patents
High-pressure washboard type filter belt sludge dehydrator Download PDFInfo
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- CN220845878U CN220845878U CN202322511340.8U CN202322511340U CN220845878U CN 220845878 U CN220845878 U CN 220845878U CN 202322511340 U CN202322511340 U CN 202322511340U CN 220845878 U CN220845878 U CN 220845878U
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- fixedly connected
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- dehydration
- motor
- fixing plate
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- 239000010802 sludge Substances 0.000 title claims abstract description 47
- 241000510097 Megalonaias nervosa Species 0.000 title claims abstract description 15
- 230000018044 dehydration Effects 0.000 claims abstract description 36
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 36
- 230000000903 blocking effect Effects 0.000 claims abstract description 10
- 230000000670 limiting effect Effects 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- 230000000694 effects Effects 0.000 description 12
- 230000005484 gravity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Treatment Of Sludge (AREA)
Abstract
The utility model discloses a high-pressure washboard type filter belt sludge dehydrator, which relates to the technical field of sludge dehydration and comprises a bottom fixing plate, a dehydration unit, a conveying unit and a lifting unit; the left side of the upper end of the bottom fixing plate is correspondingly and fixedly connected with two first supporting frames in front and back; the conveying unit comprises a bottom mounting plate, a second supporting frame, a blocking plate and a conveyor belt, wherein the rear end of the bottom fixing plate is fixedly connected with the bottom mounting plate, the top end of the bottom mounting plate is fixedly connected with the bottom end of the second supporting frame, the front end of the second supporting frame is fixedly connected with the rear end of the blocking plate, and the front side of the top end of the bottom mounting plate is fixedly connected with the conveyor belt; the dehydration unit is fixed on the lifting unit; the lifting unit is fixed on the bottom fixing plate, and the high-pressure washboard type filter belt sludge dehydrator can shape sludge and rapidly extrude the sludge.
Description
Technical Field
The utility model relates to the technical field of sludge dewatering, in particular to a high-pressure washboard type filter belt sludge dewatering machine.
Background
In recent years, with the rapid development of domestic urban domestic sewage treatment plants, the surplus activated sludge produced by the sewage treatment plants is rapidly increased, and is becoming a nuisance. The sludge is in a colloid state due to the large number of active bacteria, and is difficult to mechanically dehydrate. At present, a centrifugal sludge dehydrator and a belt sludge dehydrator which are commonly used only dehydrate sludge to the sludge with the water content of about 80 percent. The dehydrated sludge is still high in water content, so that the subsequent treatment such as solidification landfill, biological fermentation or incineration is not facilitated;
The prior art has the defects that the sludge can not be extruded rapidly and can not be shaped, and therefore, a high-pressure washboard type filter belt sludge dehydrator is provided.
Disclosure of utility model
The utility model aims to overcome the existing defects, and provides the high-pressure washboard type filter belt sludge dehydrator which can rapidly extrude sludge, shape the sludge and effectively solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a high-pressure washboard type filter belt sludge dehydrator comprises a bottom fixing plate, a dehydration unit, a conveying unit and a lifting unit;
Bottom fixed plate: the left side of the upper end is fixedly connected with two first supporting frames in a front-back corresponding manner;
And a conveying unit: the device comprises a bottom mounting plate, a second support frame, a blocking plate and a conveyor belt, wherein the rear end of the bottom fixing plate is fixedly connected with the bottom mounting plate, the top end of the bottom mounting plate is fixedly connected with the bottom end of the second support frame, the front end of the second support frame is fixedly connected with the rear end of the blocking plate, and the front side of the top end of the bottom mounting plate is fixedly connected with the conveyor belt;
And a dehydration unit: is fixed on the lifting unit;
lifting unit: is fixed on the bottom fixing plate.
The bottom fixed plate is used for fixing the installation of the first assurance equipment of support frame, and the bottom mounting panel is used for fixing the second assurance equipment of support frame, and the second assurance equipment of support frame is used for supporting, after the mud dehydration, after the neatly that becomes through the barrier plate, conveys away from the conveyer belt to reach the effect to, the mud arrangement shape after the dehydration and conveying out equipment.
Further, the lifting unit comprises a hydraulic machine, a connecting plate, a motor fixing plate and a limiting assembly, wherein the hydraulic machine is fixedly connected to the middle part of the left side of the upper end of the bottom fixing plate, the motor fixing plate is fixedly connected to the right ends of the first two supporting frames, the bottom end of the connecting plate is fixedly connected to the top end of the hydraulic machine, and the right end of the connecting plate is fixedly connected to the middle part of the left side of the motor fixing plate.
When the hydraulic press moves up and down, the connecting plate drives the motor fixing plate below the lifting unit, the fixing plate moves up and down to drive the dewatering device to move up and down, the upper fixing plate is fixed by the support frame I, and the lower fixing plate can be moved when equipment is required to be cleaned or blocked, so that the cleaning effect is achieved.
Further, the spacing subassembly contains spacing seat and spacing post, the left end rear side of motor fixed plate is fixed with the position seat, square through-hole and spacing post sliding connection on the position seat, the bottom and the top fixed connection of bottom fixed plate of spacing post.
When the motor fixing plate below is moved, the motor fixing plate is limited through the limiting seat and the limiting column, so that the limiting effect on the dehydration equipment below is achieved.
Further, the dehydration unit comprises a motor, a transmission shaft, a rotation shaft, rotation wheels and a dehydration assembly, wherein the front sides of the right ends of the two motor fixing plates are fixedly connected with the motor, the rear sides of the right ends of the two motor fixing plates are rotationally connected with one ends of the rotation shafts, the output shaft of each motor is fixedly connected with one end of the transmission shaft, the other end of the transmission shaft is fixedly connected with the rotation wheels, and the other end of each rotation shaft is fixedly connected with the rotation wheels.
The motor is started, so that the motor drives the transmission shaft to rotate, the rotating wheel rotates, the dewatering equipment is driven to rotate, the rotating shaft rotates, and the dewatering equipment achieves the dewatering effect.
Further, the dehydration subassembly contains conveying track, baffle one, baffle two and dehydration tooth, conveying track rotates with two horizontal rotation wheels to be connected, conveying track's outside left end fixedly connected with baffle two, conveying track's upper end right side fixedly connected with dehydration tooth, conveying track's outside baffle two and dehydration tooth between fixedly connected with baffle one.
When the conveying caterpillar rotates, the sludge is between the first baffle plate and the second baffle plate, and water is extruded by the dewatering teeth so as to achieve the effect of dewatering the sludge.
Further, the water collecting tank comprises a water collecting tank and a water outlet hole, wherein the middle part of the upper end of the bottom fixing plate is fixedly connected with the bottom end of the water collecting tank, and the water outlet hole is formed in the bottom end of the water collecting tank.
The water after the sludge is dehydrated flows into the water collecting tank through gravity and finally flows out of the water outlet hole, thereby achieving the collecting effect.
Compared with the prior art, the utility model has the beneficial effects that: the high-pressure washboard type filter belt sludge dehydrator has the following advantages:
1. The high-pressure washboard type filter belt sludge dehydrator can rapidly extrude sludge, and can rapidly dehydrate a large amount of sludge through the rapid sludge dehydration capability, so that the production efficiency and the use efficiency are ensured.
2. This high pressure washboard formula filter belt sludge dewaterer can mould mud, through carrying out the quick shaping after the extrusion to mud to can play better effect in the handling and the short transportation of mud later stage.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a left side schematic view of the present utility model;
FIG. 3 is a schematic view of the structure of the present utility model shown in FIG. 2 at a partially enlarged scale;
In the figure: the water collecting device comprises a bottom fixing plate 1, a support frame I2, a dewatering unit 3, a motor 31, a transmission shaft 32, a rotation shaft 33, a transmission crawler 34, a baffle I35, a baffle II 36, a dewatering tooth 37, a rotation wheel 38, a conveying unit 4, a bottom mounting plate 41, a support frame II 42, a blocking plate 43, a conveyor belt 44, a lifting unit 5, a hydraulic machine 51, a connecting plate 52, a motor fixing plate 53, a limiting seat 54, a limiting column 55, a water collecting tank 6 and a water outlet 7.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides a technical solution for a high-pressure washboard type filter belt sludge dehydrator: a high-pressure washboard type filter belt sludge dehydrator comprises a bottom fixing plate 1, a dehydration unit 3, a conveying unit 4 and a lifting unit 5;
Bottom fixing plate 1: the left side of the upper end is correspondingly and fixedly connected with two first supporting frames 2 front and back;
Conveying unit 4: the device comprises a bottom mounting plate 41, a second support frame 42, a blocking plate 43 and a conveyor belt 44, wherein the rear end of the bottom fixing plate 1 is fixedly connected with the bottom mounting plate 41, the top end of the bottom mounting plate 41 is fixedly connected with the bottom end of the second support frame 42, the front end of the second support frame 42 is fixedly connected with the rear end of the blocking plate 43, and the front side of the top end of the bottom mounting plate 41 is fixedly connected with the conveyor belt 44; the bottom fixing plate 1 is used for fixing the first support frame 2 to ensure the installation of equipment, the bottom mounting plate 41 is used for fixing the second support frame 42, the second support frame 42 is used for supporting, after sludge is dehydrated, the sludge is neatly changed through the blocking plate 43 and then is conveyed out of the conveying belt 44, and therefore the functions of arranging the shape of the dehydrated sludge and conveying the dehydrated sludge out of the equipment are achieved.
Dehydration unit 3: is fixed on the lifting unit 5; the dehydration unit 3 comprises a motor 31, a transmission shaft 32, a rotation shaft 33, a rotation wheel 38 and a dehydration component, wherein the motor 31 is fixedly connected to the front sides of the right ends of the two motor fixing plates 53, one end of the rotation shaft 33 is rotatably connected to the rear sides of the right ends of the two motor fixing plates 53, the output shaft of each motor 31 is fixedly connected with one end of the transmission shaft 32, the other end of the transmission shaft 32 is fixedly connected with the rotation wheel 38, and the other end of each rotation shaft 33 is fixedly connected with the rotation wheel 38.
The motor 31 is started, so that the motor 31 drives the transmission shaft 32 to rotate, and the rotating wheel 38 rotates to drive the dehydration equipment to rotate, so that the rotating shaft 33 rotates, and the dehydration equipment achieves the dehydration effect.
The dehydration component comprises a conveying track 34, a first baffle 35, a second baffle 36 and dehydration teeth 37, wherein the conveying track 34 is rotationally connected with two transverse rotating wheels 38, the second baffle 36 is fixedly connected to the left end of the outer side of the conveying track 34, the dehydration teeth 37 are fixedly connected to the right side of the upper end of the conveying track 34, and the first baffle 35 is fixedly connected between the second baffle 36 and the dehydration teeth 37 on the outer side of the conveying track 34.
When the conveyor belt 34 rotates, the sludge is squeezed out of the water by the dewatering teeth 37 between the first and second baffles 35, 36 to achieve dewatering of the sludge.
Lifting unit 5: is fixed on the bottom fixing plate 1.
The lifting unit 5 comprises a hydraulic machine 51, a connecting plate 52, a motor fixing plate 53 and a limiting component, wherein the hydraulic machine 51 is fixedly connected to the middle part of the left side of the upper end of the bottom fixing plate 1, the motor fixing plate 53 is fixedly connected to the right ends of the two first supporting frames 2, the bottom end of the connecting plate 52 is fixedly connected to the top end of the hydraulic machine 51, and the right end of the connecting plate 52 is fixedly connected to the middle part of the left side of the motor fixing plate 53.
When the hydraulic press 51 moves up and down, the connecting plate 52 drives the motor fixing plate 53 below the lifting unit 5, the fixing plate 53 moves up and down to drive the dewatering device to move up and down, the upper fixing plate 53 is fixed by the first support frame 2, and when equipment is required to be cleaned or blocked, the lower fixing plate 53 can be moved, so that the cleaning effect is achieved.
The limiting assembly comprises a limiting seat 54 and a limiting column 55, the rear side of the left end of the motor fixing plate 53 is fixedly provided with a seat 54, a square through hole in the seat 54 is in sliding connection with the limiting column 55, and the bottom end of the limiting column 55 is fixedly connected with the top end of the bottom fixing plate 1.
When the lower motor fixing plate 53 is moved, the limiting seat 54 and the limiting column 55 are used for limiting, so that the limiting effect on the lower dewatering equipment is achieved.
Still include catch basin 6 and apopore 7, the bottom in the middle part fixed connection catch basin 6 in the upper end of bottom fixed plate 1, the apopore 7 has been seted up to the inside bottom in catch basin 6.
The water after the sludge is dehydrated flows into the water collecting tank 6 through gravity and finally flows out of the water outlet 7, thereby achieving the collecting effect.
The utility model provides a high-pressure washboard type filter belt sludge dehydrator, which has the following working principle: the bottom fixed plate 1 is used for fixing the installation of equipment of support frame one 2 assurance, the bottom mounting panel 41 is used for fixing support frame two 42, support frame two 42 is used for supporting, after the mud is dehydrated, after getting orderly through barrier plate 43, convey out from the conveyer belt 44, thereby reach and to, the mud arrangement shape after the dehydration and conveying out equipment, when hydraulic press 51 reciprocates, drive lifting unit 5 below from connecting plate 52, thereby the fixed plate 53 reciprocates and drive dewatering device and reciprocate, thereby be used for fixing upper fixed plate 53, can remove lower fixed plate 53 when equipment needs washing or jam, thereby reach the clearance, when removing lower motor fixed plate 53, spacing through spacing seat 54 and spacing post 55, thereby play the spacing to the dewatering equipment of below, start motor 31, make motor 31 drive transmission shaft 32 rotation, make the rotator wheel 38 rotate, thereby make the axis of rotation 33 rotate, thereby make the dewatering equipment reach the effect of dehydration, when conveying track 34 rotates, between baffle one 35 and baffle two 36, by the dewatering tooth 37 squeeze out, thereby the effect of water collecting the mud through the gravity of dewatering tank is reached after the mud, and finally, the effect of water collecting the water from the dewatering tank is reached.
It should be noted that, in the above embodiment, the input end of the motor 31 is electrically connected to the output end of the external power source through the external PLC controller, the motor 31 is all a servo motor, and the external PLC controller controls the motor 31 to work by a method commonly used in the prior art.
The foregoing is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, and all equivalent structures or equivalent flow modifications which may be made by the teachings of the present utility model and the accompanying drawings or which may be directly or indirectly employed in other related art are within the scope of the utility model.
Claims (6)
1. A high-pressure washboard type filter belt sludge dehydrator is characterized in that: comprises a bottom fixing plate (1), a dehydration unit (3), a conveying unit (4) and a lifting unit (5);
bottom fixing plate (1): the left side of the upper end is correspondingly and fixedly connected with two first supporting frames (2) front and back;
Conveying unit (4): the novel lifting device comprises a bottom mounting plate (41), a second support frame (42), a blocking plate (43) and a conveyor belt (44), wherein the rear end of the bottom fixing plate (1) is fixedly connected with the bottom mounting plate (41), the top end of the bottom mounting plate (41) is fixedly connected with the bottom end of the second support frame (42), the front end of the second support frame (42) is fixedly connected with the rear end of the blocking plate (43), and the front side of the top end of the bottom mounting plate (41) is fixedly connected with the conveyor belt (44);
dehydration unit (3): is fixed on the lifting unit (5);
lifting unit (5): is fixed on the bottom fixing plate (1).
2. The high pressure washboard-type filter belt sludge dewatering machine according to claim 1, wherein: lifting unit (5) contain hydraulic press (51), connecting plate (52), motor fixed plate (53) and spacing subassembly, bottom fixed plate (1) upper end left side middle part fixedly connected with hydraulic press (51), the right-hand member fixedly connected with motor fixed plate (53) of two support frames one (2), the bottom of top fixed connection connecting plate (52) of hydraulic press (51), the right-hand member fixed connection of connecting plate (52) is in motor fixed plate (53) left side middle part.
3. A high pressure washboard-type filter belt sludge dewatering machine according to claim 2, characterized in that: the limiting assembly comprises a limiting seat (54) and a limiting column (55), the rear side of the left end of the motor fixing plate (53) is fixedly provided with a seat (54), a square through hole on the seat (54) is slidably connected with the limiting column (55), and the bottom end of the limiting column (55) is fixedly connected with the top end of the bottom fixing plate (1).
4. A high pressure washboard-type filter belt sludge dewatering machine according to claim 3, characterized in that: the dehydration unit (3) comprises a motor (31), a transmission shaft (32), a rotating shaft (33), rotating wheels (38) and a dehydration assembly, wherein the motor (31) is fixedly connected to the front sides of the right ends of the two motor fixing plates (53), one end of the rotating shaft (33) is rotatably connected to the rear sides of the right ends of the two motor fixing plates (53), an output shaft of each motor (31) is fixedly connected with one end of the transmission shaft (32), the other end of the transmission shaft (32) is fixedly connected with the rotating wheels (38), and the other end of each rotating shaft (33) is fixedly connected with the rotating wheels (38).
5. The high pressure washboard-type filter belt sludge dewatering machine according to claim 4, wherein: the dehydration assembly comprises a conveying crawler (34), a first baffle (35), a second baffle (36) and dehydration teeth (37), wherein the conveying crawler (34) is rotationally connected with two transverse rotating wheels (38), the left end of the outer side of the conveying crawler (34) is fixedly connected with the second baffle (36), the right side of the upper end of the conveying crawler (34) is fixedly connected with the dehydration teeth (37), and the first baffle (35) is fixedly connected between the second baffle (36) of the outer side of the conveying crawler (34) and the dehydration teeth (37).
6. The high pressure washboard-type filter belt sludge dewatering machine according to claim 1, wherein: still include catch basin (6) and apopore (7), the bottom of catch basin (6) is connected in the upper end middle part fixed connection of bottom fixed plate (1), apopore (7) have been seted up to the inside bottom of catch basin (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322511340.8U CN220845878U (en) | 2023-09-15 | 2023-09-15 | High-pressure washboard type filter belt sludge dehydrator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322511340.8U CN220845878U (en) | 2023-09-15 | 2023-09-15 | High-pressure washboard type filter belt sludge dehydrator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220845878U true CN220845878U (en) | 2024-04-26 |
Family
ID=90773342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322511340.8U Active CN220845878U (en) | 2023-09-15 | 2023-09-15 | High-pressure washboard type filter belt sludge dehydrator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220845878U (en) |
-
2023
- 2023-09-15 CN CN202322511340.8U patent/CN220845878U/en active Active
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