CN220838837U - Diode assembly quality - Google Patents
Diode assembly quality Download PDFInfo
- Publication number
- CN220838837U CN220838837U CN202322158289.7U CN202322158289U CN220838837U CN 220838837 U CN220838837 U CN 220838837U CN 202322158289 U CN202322158289 U CN 202322158289U CN 220838837 U CN220838837 U CN 220838837U
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- bending
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- bracket
- bending forming
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- 238000005452 bending Methods 0.000 claims abstract description 96
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims description 39
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to a diode assembly device, which comprises a mounting bracket, and further comprises: the bending forming mechanism is movably arranged on the mounting bracket and used for bending and forming the diode pins; the diode feeding mechanism is movably arranged at the top of the mounting bracket and is used for separating the diodes one by one; and the assembling manipulator is arranged right in front of the bending forming mechanism and is used for butting the diode conveyed by the diode feeding mechanism and assembling the diode on the wire frame. The utility model has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate.
Description
Technical Field
The utility model relates to the technical field of automatic assembly, in particular to a diode assembly device.
Background
At present, the diode assembly process on the existing valve coil is generally carried out by hands, and the operation mode of manually bending diode pins and then inserting the diode pins into the valve coil is low in efficiency and difficult to realize batch production, and the diode assembled by hands is low in yield due to difficulty in standardization, so that the benefit maximization of manufacturers is not facilitated.
Disclosure of Invention
The utility model aims to provide a diode assembling device which is simple in operation in the whole process and does not need manual participation, so that the production efficiency is improved, and the technical problem caused by manual assembly is solved.
In order to realize the technical scheme, the technical scheme of the utility model is as follows: a diode mounting device comprising a mounting bracket, the diode mounting device further comprising:
The bending forming mechanism is movably arranged on the mounting bracket and used for bending and forming the diode pins;
The diode feeding mechanism is movably arranged at the top of the mounting bracket and is used for separating the diodes one by one; and
The assembling manipulator is arranged right in front of the bending forming mechanism and is used for butt-jointing the diode conveyed by the diode feeding mechanism and assembling the diode on the wire frame.
Further, the bending forming mechanism includes:
The first driving source is fixedly arranged on the mounting bracket and used for providing power;
The bending forming bracket can be slidably inserted into the mounting bracket, and the first driving source can drive the bending forming bracket to reciprocate back and forth and is used for fixing the wire frame;
The second driving source is fixedly arranged at one side of the bending forming bracket and used for providing bending power; and
And the bending parts are movably arranged on one side of the bending forming bracket, and adjacent bending parts are driven by the second driving source to be close to or far away from each other.
Further, the first driving source is a cylinder, and the cylinder is mounted on the mounting bracket through a cylinder mounting block;
A positioning spring seat is arranged on the bending forming support in a telescopic manner, and a material pressing seat is arranged above the positioning spring seat;
The second driving source is a bending cylinder; the bending cylinder is fixedly arranged on the bending forming bracket through a fastener; the output end of the bending cylinder is provided with a pushing block; the pushing block is obliquely and symmetrically provided with long strip-shaped pushing grooves;
The bending part comprises a base which is slidably arranged at one side of the bending forming bracket; the base is provided with a bending jig; a driving shaft is arranged on the bending forming bracket; the driving shaft can be arranged in the strip-shaped pushing groove in a rolling way;
Wherein: and the second driving source drives the pushing block to move upwards vertically during ejection so as to drive the bending jigs on the adjacent bending parts to be close to or far away from each other.
Further, the diode feed mechanism includes:
the diode guide component is fixedly arranged on the mounting bracket and is used for pushing the strip-shaped diodes forward one by one;
the first pushing cylinder is arranged above the diode guide part and is used for providing power;
The blanking component is movably arranged above the diode guide component; the first pushing cylinder can drive the blanking part to reciprocate back and forth;
The second pushing cylinder is fixedly arranged on one side of the blanking part and is used for providing power; and
The material taking component is arranged on one side of the material cutting component in a sliding manner; the second pushing cylinder can drive the material taking part to reciprocate back and forth.
Further, the diode material guiding component comprises a diode material guiding bottom plate; one end of the diode guide bottom plate can be provided with a guide wheel in a rolling way; a material blocking component can be arranged above the diode material guide bottom plate in a swinging way;
The blanking component comprises a blanking bracket; a cross beam is slidably arranged at the top of the blanking bracket; the beam is provided with a lifting cylinder; the output end of the lifting cylinder is detachably connected with a positioning jig; the cross beam is provided with a cutter component; the lifting cylinder drives the cutter component to lift when driving the positioning jig to lift; the beam is provided with a sensor for sensing the feeding condition of the diode;
The material taking component comprises a material taking cross beam which is slidably arranged on the material cutting bracket; a sliding table cylinder is arranged on the material taking cross beam; the output end of the sliding table cylinder is provided with a clamping finger cylinder; a second positioning jig is fixedly arranged at one end of the clamping finger cylinder; and third positioning jigs are arranged on two sides of the clamping finger cylinder.
Further, the assembly robot includes a first mobile base; the output end of the first movable base is provided with a second movable base; the output end of the second movable base is provided with a third movable base; a traction part is movably arranged on the third movable base; the third movable base can drive the adjacent traction parts to be close to or far away from each other.
Further, the first moving base, the second moving base and the third moving base are all screw rod driving components; the traction part comprises a traction base; the tail end of the traction base is fixedly provided with a traction clamping cylinder; the output end of the traction clamping cylinder is provided with a clamping finger.
Compared with the prior art, the utility model has the following beneficial effects:
1) According to the diode assembling device, the diode feeding mechanism is arranged, the diode guide bottom plate on the diode feeding mechanism pushes the strip-shaped diodes forward one by one, the groups of the diodes are separated accurately, the diodes are transferred to the assembling manipulator for the next process, and the assembling manipulator is used for inserting the butted diodes into the wire frame installation gap and then upwards pulling and bending pins of the diodes; the bending forming mechanism is used for carrying out final shaping and bending on the pins after the bending by pulling the assembling manipulator, and the assembling of the diode is realized through the mutual matching of the mechanisms, so that the whole assembling process does not need manual operation, the labor cost can be reduced, the assembling efficiency is high, the mass production of the valve body wire frame can be realized, the standardization and the identity of the valve body wire frame (diode) can be realized, and the quality of a finished product can be ensured;
2) The diode assembling device applied to the valve coil diode assembly production line effectively realizes automatic diode feeding, automatic assembling, automatic traction bending and automatic shaping through the cooperation of the bending forming mechanism, the diode feeding mechanism and the assembling manipulator with the existing PLC and other equipment, thereby replacing manual material transferring, assembling and shaping, ensuring the production quality, reducing the production working time and improving the production efficiency;
3) The utility model has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate;
4) According to the utility model, the two ends of the diode are pulled through the arrangement of the assembling manipulator, namely the three-dimensional robot, and then the diode pin curve is molded and assembled in a multi-dimensional mode, so that the flexible installation of the diode is effectively realized, the installation quality is improved, and the qualification rate of products is further improved by simulating manual assembly.
Drawings
For further illustration of the various embodiments, the utility model is provided with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments and together with the description, serve to explain the principles of the embodiments. With reference to these matters, one of ordinary skill in the art will understand other possible embodiments and advantages of the present utility model. The components in the figures are not drawn to scale and like reference numerals are generally used to designate like components.
FIG. 1 is a schematic three-dimensional structure of a diode mounting device according to the present utility model;
FIG. 2 is an exploded view of the diode mounting device of the present utility model;
FIG. 3 is a schematic three-dimensional structure of the molding mechanism of the present utility model;
FIG. 4 is a schematic three-dimensional view of a diode feed mechanism according to the present utility model;
Fig. 5 is a schematic three-dimensional structure of the assembly robot of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present utility model.
Please refer to fig. 1 to 5: a diode assembling device comprises a mounting bracket 1, a bending forming mechanism 2, a diode feeding mechanism 3 and an assembling manipulator 4. Wherein: the mounting bracket 1 is formed by splicing metal workpieces and is used for providing support for the installation of the bending forming mechanism 2, the diode feeding mechanism 3 and the assembling manipulator 4; the bending forming mechanism 2 can be arranged on the mounting bracket 1 in a reciprocating manner along the vertical direction and is used for carrying out final bending forming on the diode pins which are pulled and bent so as to facilitate the follow-up; the diode feeding mechanism 3 is movably arranged at the top of the mounting bracket 1 and is used for separating the strip-shaped diodes one by one and then carrying the strip-shaped diodes forwards; the assembling manipulator 4 is arranged right in front of the bending forming mechanism 2 and is used for butt-jointing the diode conveyed by the diode feeding mechanism 3, assembling the diode on a wire frame and then lifting upwards to bend the diode. Specifically, the diode feeding mechanism 3 is used for rapidly conveying the separated diode to the position of the assembling manipulator 4, the diode is clamped by the assembling manipulator 4, then the wire frame is moved to the diode by the action of the bending forming mechanism 2, after the diode feeding mechanism is in place, the influence of two ends of the diode is lifted upwards by the action of the assembling manipulator 4 to perform profiling bending, and finally the final bending and shaping of the pin are completed by the action of the bending forming mechanism 2. According to the embodiment, through the cooperation of equipment such as the bending forming mechanism 2, the diode feeding mechanism 3 and the assembling manipulator 4 in cooperation with the existing PLC controller, automatic diode feeding, automatic assembling, automatic traction bending and automatic shaping are effectively realized, so that manual material transferring, assembling and shaping are replaced, production quality is guaranteed, production working time is shortened, and production efficiency is improved. The folding and bending forming mechanism 2, the diode feeding mechanism 3 and the assembling manipulator 4 will be described in detail.
On the basis of the above embodiment, the bending forming mechanism 2 includes: a first driving source 21, a bending bracket 22, a second driving source 23 and a bending member 24. Wherein: the first driving source 21 is fixedly arranged on the mounting bracket 1 and is used for providing driving power for the movement of the wire frame to the station of the assembly manipulator 4; the bending forming bracket 22 is slidably inserted into the mounting bracket 1, and the first driving source 21 can drive the bending forming bracket 22 to reciprocate back and forth, so as to fix the wire frame and move the wire frame towards the position of the assembling manipulator 4; the second driving source 23 is fixedly arranged at one side of the bending forming bracket 22 and is used for bending pins at two ends of the diode to provide bending power; the bending member 24 is movably disposed at one side of the bending support 22, and adjacent bending members 24 are driven by the second driving source 23 to be close to or far away from each other. Wherein: the first driving source 21 acts to push the bending and forming bracket 22 along the horizontal direction, presses one end of the wire frame to fix and then cooperates with the assembly manipulator 4 to finish assembly; the second driving source 23 is jacked forward, and the bending parts 24 are driven to be close to each other to complete bending of the two ends of the diode, so that subsequent welding is facilitated.
On the basis of the above embodiment, the first driving source 21 is a cylinder, and the cylinder is mounted on the mounting bracket 1 through a cylinder mounting block;
a positioning spring seat 221 is telescopically arranged on the bending forming bracket 22, and a material pressing seat 222 is arranged above the positioning spring seat 221;
The second driving source 23 is a bending cylinder; the bending cylinder is fixedly arranged on the bending forming bracket 22 through a fastener; the output end of the bending cylinder is provided with a pushing block; the pushing block is obliquely and symmetrically provided with long strip-shaped pushing grooves;
The bending member 24 includes a base 241 slidably disposed on one side of the bending bracket 22; a bending jig 242 is arranged on the base 241; a driving shaft 243 is provided on the bending bracket 22; the driving shaft 243 is rollably disposed in the elongated pushing slot;
Wherein: and the second driving source 23 drives the pushing block to move upwards vertically during ejection to drive the bending jigs 242 on the adjacent bending parts 24 to be close to or far away from each other.
On the basis of the above embodiment, the diode feeding mechanism 3 includes: diode guide part 31, first pushing cylinder 32, blank part 33, second pushing cylinder 34 and get material part 35. Wherein: the diode guide part 31 is fixedly arranged on the mounting bracket 1 and is used for pushing the strip-shaped diodes forward one by one; the first pushing cylinder 32 is arranged above the diode guide part 31 and is used for providing a driving force for reciprocating in the horizontal direction; the blanking part 33 is movably arranged above the diode guide part 31; the first pushing cylinder 32 can drive the blanking part 33 to reciprocate back and forth; the second pushing cylinder 34 is fixedly arranged at one side of the blanking part 33 and is used for providing power; a material taking part 35 slidably disposed at one side of the material cutting part 33; the second pushing cylinder 34 may drive the material taking part 35 to reciprocate back and forth.
On the basis of the above embodiment, the diode guide part 31 includes a diode guide bottom plate 311; one end of the diode material guide bottom plate 311 can be provided with a guide wheel 312 in a rolling way; a material blocking component 313 can be arranged above the diode material guide bottom plate 311 in a swinging way;
The blanking member 33 comprises a blanking bracket 331; a cross beam 332 is slidably arranged at the top of the blanking bracket 331; the beam 332 is provided with a lifting cylinder 333; the output end of the lifting cylinder 333 is detachably connected with a positioning jig 334; the cross beam 332 is provided with cutter members 335; the lifting cylinder 333 drives the cutter member 335 to lift when driving the positioning jig 334 to lift; the beam 332 is provided with a sensor 336 for sensing the feeding condition of the diode;
The material taking part 35 comprises a material taking cross beam 351 slidably arranged on the material cutting bracket 331; a sliding table cylinder 352 is arranged on the material taking beam 351; the output end of the sliding table cylinder 352 is provided with a clamping finger cylinder 355; a second positioning jig 353 is fixedly arranged at one end of the clamping finger cylinder 355; and third positioning jigs 354 are arranged on two sides of the clamping finger cylinder 355.
On the basis of the above embodiment, the assembly robot 4 includes a first moving base 41; the output end of the first movable base 41 is provided with a second movable base 42; the output end of the second moving base 42 is provided with a third moving base 43; a pulling part 44 is movably arranged on the third movable base 43; the third movable base 43 may drive adjacent pulling portions 44 to be close to or far away from each other. The diode two ends are pulled through the arrangement of the assembling manipulator, namely the three-dimensional robot, and then the diode pin curve is molded and assembled in a multi-dimensional mode, so that the flexible installation of the diode is effectively realized, the installation quality is improved, and the qualification rate of products is further improved by simulating manual assembly.
On the basis of the above embodiment, the first moving base 41, the second moving base 42 and the third moving base 43 are all screw driving components; the pulling part 44 comprises a pulling base 441; the tail end of the traction base 441 is fixedly provided with a traction clamping cylinder 442; the output end of the traction clamping cylinder 442 is provided with a clamping finger 443.
In summary, according to the diode assembling device disclosed by the utility model, the diode feeding mechanism is arranged, the diode guide bottom plate on the diode feeding mechanism pushes the strip-shaped diodes forward one by one, the groups of the diodes are separated accurately, the diodes are transmitted to the assembling manipulator for the next process, and the assembling manipulator is used for inserting the butted diodes into the mounting gap of the wire frame and then pulling and bending pins of the diodes upwards; the bending forming mechanism is used for carrying out final shaping and bending on the pins after the bending by pulling the assembling manipulator, and the assembling of the diode is realized by mutually matching the mechanisms, so that the whole assembling process does not need manual operation, the labor cost can be reduced, the assembling efficiency is high, the mass production of the valve body wire frame can be realized, the standardization and the identity of the valve body wire frame (diode) can be realized, and the quality of a finished product can be ensured.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the present invention in any way, although the present invention has been described above with reference to the preferred embodiments, and is not intended to limit the present invention. Any person skilled in the art should make equivalent embodiments belonging to equivalent changes and modifications by using the technical content disclosed in the above description without departing from the technical content of the present invention, but any brief introduction modification, equivalent changes and modifications made to the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (7)
1. Diode assembly device, including installing support (1), its characterized in that: the diode mounting apparatus further includes:
The bending forming mechanism (2) is movably arranged on the mounting bracket (1) and is used for bending and forming the diode pins;
the diode feeding mechanism (3) is movably arranged at the top of the mounting bracket (1) and is used for separating the diodes one by one; and
The assembling manipulator (4) is arranged right in front of the bending forming mechanism (2) and is used for butt-jointing the diode conveyed by the diode feeding mechanism (3) and assembling the diode on a wire frame and then pulling and bending forming the diode upwards.
2. The diode mounting device of claim 1, wherein: the bending and forming mechanism (2) comprises:
The first driving source (21) is fixedly arranged on the mounting bracket (1) and is used for providing power;
The bending forming support (22) can be slidably inserted into the mounting support (1), and the first driving source (21) can drive the bending forming support (22) to reciprocate back and forth and is used for fixing the wire frame;
The second driving source (23) is fixedly arranged at one side of the bending forming bracket (22) and is used for providing bending power; and
And the bending parts (24) are movably arranged on one side of the bending forming bracket (22), and the adjacent bending parts (24) are driven by the second driving source (23) to be close to or far away from each other.
3. The diode mounting device of claim 2, wherein: the first driving source (21) is a cylinder, and the cylinder is arranged on the mounting bracket (1) through a cylinder mounting block;
A positioning spring seat (221) is arranged on the bending forming bracket (22) in a telescopic manner, and a material pressing seat (222) is arranged above the positioning spring seat (221);
The second driving source (23) is a bending cylinder; the bending cylinder is fixedly arranged on the bending forming bracket (22) through a fastener; the output end of the bending cylinder is provided with a pushing block; the pushing block is obliquely and symmetrically provided with long strip-shaped pushing grooves;
The bending part (24) comprises a base (241) which is slidably arranged at one side of the bending forming bracket (22); a bending jig (242) is arranged on the base (241); a driving shaft (243) is arranged on the bending forming bracket (22); the driving shaft (243) can be arranged in the strip-shaped pushing groove in a rolling way;
Wherein: and the second driving source (23) drives the pushing block to move upwards vertically during ejection to drive bending jigs (242) on adjacent bending parts (24) to be close to or far away from each other.
4. The diode mounting device of claim 1, wherein: the diode feeding mechanism (3) comprises:
The diode guide component (31) is fixedly arranged on the mounting bracket (1) and is used for pushing the strip-shaped diodes forward one by one;
The first pushing cylinder (32) is arranged above the diode guide part (31) and is used for providing power;
The blanking part (33) is movably arranged above the diode guide part (31); the first pushing cylinder (32) can drive the blanking part (33) to reciprocate back and forth;
The second pushing cylinder (34) is fixedly arranged on one side of the blanking part (33) and is used for providing power; and
The material taking component (35) is slidably arranged on one side of the material cutting component (33); the second pushing cylinder (34) can drive the material taking component (35) to reciprocate back and forth.
5. The diode mounting device of claim 4, wherein: the diode material guiding component (31) comprises a diode material guiding bottom plate (311); one end of the diode material guide bottom plate (311) can be provided with a guide wheel (312) in a rolling way; a material blocking component (313) can be arranged above the diode material guide bottom plate (311) in a swinging way;
The blanking member (33) comprises a blanking holder (331); a cross beam (332) is slidably arranged at the top of the blanking bracket (331); a lifting cylinder (333) is arranged on the cross beam (332); the output end of the lifting cylinder (333) is detachably connected with a positioning jig (334); the cross beam (332) is provided with a cutter component (335); the lifting cylinder (333) drives the cutter component (335) to lift when driving the positioning jig (334) to lift; the beam (332) is provided with a sensor (336) for sensing the feeding condition of the diode;
the material taking part (35) comprises a material taking cross beam (351) which is slidably arranged on the material cutting bracket (331); a sliding table cylinder (352) is arranged on the material taking cross beam (351); the output end of the sliding table cylinder (352) is provided with a clamping finger cylinder (355); a second positioning jig (353) is fixedly arranged at one end of the clamping finger cylinder (355); and third positioning jigs (354) are arranged on two sides of the clamping finger cylinder (355).
6. The diode mounting device of claim 1, wherein: the assembly manipulator (4) comprises a first movable base (41); the output end of the first movable base (41) is provided with a second movable base (42); the output end of the second movable base (42) is provided with a third movable base (43); a traction part (44) is movably arranged on the third movable base (43); the third movable base (43) can drive the adjacent traction parts (44) to be close to or far away from each other.
7. The diode mounting device of claim 6, wherein: the first moving base (41), the second moving base (42) and the third moving base (43) are all screw rod driving components; the pulling part (44) comprises a pulling base (441); the tail end of the traction base (441) is fixedly provided with a traction clamping cylinder (442); the output end of the traction clamping cylinder (442) is provided with a clamping finger (443).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322158289.7U CN220838837U (en) | 2023-08-11 | 2023-08-11 | Diode assembly quality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322158289.7U CN220838837U (en) | 2023-08-11 | 2023-08-11 | Diode assembly quality |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220838837U true CN220838837U (en) | 2024-04-26 |
Family
ID=90741271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322158289.7U Active CN220838837U (en) | 2023-08-11 | 2023-08-11 | Diode assembly quality |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220838837U (en) |
-
2023
- 2023-08-11 CN CN202322158289.7U patent/CN220838837U/en active Active
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