CN220821264U - Iron core support structure of energy-saving transformer - Google Patents
Iron core support structure of energy-saving transformer Download PDFInfo
- Publication number
- CN220821264U CN220821264U CN202322603220.0U CN202322603220U CN220821264U CN 220821264 U CN220821264 U CN 220821264U CN 202322603220 U CN202322603220 U CN 202322603220U CN 220821264 U CN220821264 U CN 220821264U
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- iron core
- clamping pieces
- pieces
- tensioning
- support structure
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 229910000976 Electrical steel Inorganic materials 0.000 claims abstract description 16
- 238000013461 design Methods 0.000 abstract description 6
- 238000004080 punching Methods 0.000 abstract description 5
- 238000013459 approach Methods 0.000 abstract description 2
- 230000008602 contraction Effects 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract 1
- 238000004804 winding Methods 0.000 description 5
- 230000006698 induction Effects 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Landscapes
- Coils Of Transformers For General Uses (AREA)
Abstract
The utility model discloses an iron core support structure of an energy-saving transformer, which comprises an iron core formed by silicon steel sheets and a support, wherein the support comprises clamping pieces and tensioning screws, the tensioning screws penetrate through the clamping pieces along the width direction of the iron core and are tensioned and fixed towards the middle, supporting pieces are arranged between the clamping pieces, the supporting pieces are arranged at two end parts of the clamping pieces, and the tensioning screws are arranged between the supporting pieces and the iron core; compared with the prior art, the iron core bracket has the advantages that the tensioning screw rods are arranged on the clamping pieces at two sides in the length direction, and the supporting piece is arranged at the far end, so that the supporting piece avoids the contraction of the far end of the iron core to approach when the tensioning screw rods are tightened, and the stress is concentrated between the tensioning screw rods at two sides, so that the silicon steel sheets are clamped, and through the design of the iron core bracket, the complicated punching and installation on the silicon steel sheets is avoided, and the problems that vortex is formed by screw rods due to gaps in screw rod insulation and equipment damage are avoided.
Description
Technical Field
The utility model relates to the technical field of transformers, in particular to an iron core support structure of an energy-saving transformer.
Background
The transformer is a device for converting ac voltage, current and impedance, and when ac current is applied to the primary coil, ac magnetic flux is generated in the core (or core), and voltage (or current) is induced in the secondary coil. The transformer consists of iron core and coil with two or more windings, the winding connected to power source is called primary winding and the other windings are called secondary winding. In a generator, either the coil movement through a magnetic field or the movement of a magnetic field through a fixed coil, a potential is induced in the coil, both of which are the same in value but vary in the amount of flux that intersects the coil, which is the principle of mutual induction. A transformer is a device that transforms voltage, current and impedance using the electromagnetic mutual inductance effect.
The transformer in the prior art comprises an iron core composed of silicon steel sheets, in order to ensure the overall stability of the iron core, particularly the silicon steel sheets are clung to each other in the working process, a plurality of lamination holes are generally arranged in the prior art, tension bolts are arranged, the small and medium iron core holes are generally applied to a large number of dry transformer cores, the dry transformer cores have lower requirements on empty load loss than the oil transformer cores, the transformer cores are easy to pass through, holes are punched in the silicon steel sheets, the design is troublesome to process, the punched iron cores are in a use state, when a magnetic circuit circulates in the silicon steel sheets, the moving track is changed when the holes meet, the magnetic induction lines are not smooth around the holes in the use state, the extra loss is caused by vortex formation through the screw rods, and noise is easy to generate. The effective way of the solution includes that the holes are changed to be small, the loss can be effectively reduced by 3% -5% through the verification of subsequent experiments, the loss still exists, in addition, the penetrating rod is required to be arranged in an insulating mode in order to avoid forming vortex, the processing is very complicated to the equipment, and in order to ensure the close and normal work of the silicon steel sheet, the arrangement is always needed.
Disclosure of utility model
In view of the prior art, the utility model aims to provide an iron core support structure of an energy-saving transformer, and the practical characteristics are that a design party for arranging a penetrating tension rod without punching a silicon steel sheet is provided, so that the iron core can be effectively ensured to work, and the loss can be reduced, and the energy conservation can be improved.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the iron core support structure of the energy-saving transformer comprises an iron core and a support, wherein the iron core and the support are formed by silicon steel sheets, and the iron core support is characterized in that: the support comprises clamping pieces and tensioning screws, the tensioning screws penetrate through the clamping pieces in the width direction of the iron core and are tensioned and fixed towards the middle, supporting pieces are further arranged between the clamping pieces, the supporting pieces are arranged at two end portions of the clamping pieces, and the tensioning screws are arranged between the supporting pieces and the iron core.
Preferably, the clamping piece is formed by bending plates to form two sides of the U-shaped clamping iron core.
Preferably, at least one tensioning screw rod and one supporting piece are sequentially arranged on two sides of the iron core.
Preferably, the length of the supporting member is equal to or greater than the width of the iron core.
Preferably, the tensioning screw comprises a rod body and a nut member in threaded connection with the rod body, and the clamping member is provided with a corresponding mounting hole.
Preferably, the support piece is I-shaped, and two end planes are abutted against two side clamping pieces and are propped against the opposite faces of the iron core.
The beneficial effects are that: compared with the prior art, the iron core bracket provided by the utility model has the advantages that lamination punching is not required on the silicon steel sheets, the tensioning screw rods are arranged on the clamping pieces at the two sides in the length direction, and the supporting piece is arranged at the far end, so that the supporting piece avoids the contraction of the far end of the iron core to approach when the tensioning screw rods are tightened, and the stress is concentrated between the tensioning screw rods at the two sides, so that the silicon steel sheets are clamped, and through the design of the iron core bracket, the problems of equipment damage and the like caused by vortex formation of the screw rods due to gaps in screw rod insulation are avoided.
Drawings
Fig. 1 is a schematic diagram of an improved structure of an iron core support according to the present utility model.
Fig. 2 is a top view of the practical iron core bracket.
Fig. 3 is a side view of the utility core holder.
Fig. 4 is a pattern of prior art core punching.
Description of the drawings: 1. an iron core; 2. a bracket; 3. a clamping piece; 4. tensioning the screw; 41. a rod body; 42. a nut member; 43. a mounting hole; 5. and a support.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will be more clearly understood, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description. In addition, the embodiments of the present utility model and the features in the embodiments may be combined with each other without collision.
The iron core support structure of the energy-saving transformer shown in fig. 1-3 comprises an iron core 1 and a support 2, wherein the iron core 1 is formed by silicon steel sheets, the support 2 comprises clamping pieces 3 and tensioning screws 4, the tensioning screws 4 penetrate through the clamping pieces 3 along the width direction of the iron core 1 and are tensioned and fixed towards the middle, supporting pieces 5 are further arranged between the clamping pieces 3, the supporting pieces 5 are arranged at two end parts of the clamping pieces 3, and the tensioning screws 4 are arranged between the supporting pieces 5 and the iron core 1.
Further, the clamping pieces 3 are bent to be U-shaped and are arranged on two sides of the clamping iron core 1.
Further, at least one tensioning screw 4 and one supporting piece 5 are sequentially arranged on two sides of the iron core 1, and the length of the supporting piece 5 is greater than or equal to the width of the iron core 1.
Further, the tightening screw 4 includes a rod body 41 and a nut member 42 screwed to the rod body 41, and the clamping member 3 is provided with a corresponding mounting hole 43.
Further, the support piece 5 is in an I shape, and two end planes are abutted against two side clamping pieces 3 to open the two opposite sides of the iron core 1.
Compared with the prior art, the iron core bracket provided by the utility model has the advantages that lamination punching is not needed on the silicon steel sheet (in the prior art of fig. 4, holes are needed to be punched on the silicon steel sheet, the design is troublesome to process, magnetic induction lines around the holes are not smooth in a use state, and the risk of electric leakage exists in a penetrating screw rod), the design of the embodiment is combined with the arrangement of the screw rod for tensioning on two side clamping pieces in the length direction, and the support piece is arranged at the far end.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present utility model without departing from the spirit or scope of the utility model. Thus, it is intended that the present utility model also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (6)
1. The iron core support structure of the energy-saving transformer comprises an iron core (1) and a support (2) which are formed by silicon steel sheets, and is characterized in that: the support (2) comprises clamping pieces (3) and tensioning screws (4), the tensioning screws (4) penetrate through the clamping pieces (3) along the width direction of the iron core (1) and are fixed in a tensioning mode towards the middle, supporting pieces (5) are further arranged between the clamping pieces (3), the supporting pieces (5) are arranged at two ends of the clamping pieces (3), and the tensioning screws (4) are arranged between the supporting pieces (5) and the iron core (1).
2. The core support structure of an energy efficient transformer of claim 1, wherein: the clamping pieces (3) are bent to be arranged on two sides of the U-shaped clamping iron core (1) by adopting plates.
3. The core support structure of an energy efficient transformer of claim 1, wherein: at least one tensioning screw rod (4) and one supporting piece (5) are sequentially arranged on two sides of the iron core (1).
4. A core support structure for an energy efficient transformer as claimed in claim 3, wherein: the length of the supporting piece (5) is larger than or equal to the width of the iron core (1).
5. The core support structure of an energy efficient transformer of claim 1, wherein: the tensioning screw (4) comprises a rod body (41) and a nut piece (42) connected with the rod body (41) in a threaded mode, and a corresponding mounting hole (43) is formed in the clamping piece (3).
6. The core support structure of an energy efficient transformer of claim 1, wherein: the supporting piece (5) is I-shaped, two end planes are abutted against the two side clamping pieces (3) and face the iron core (1) oppositely to open the two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322603220.0U CN220821264U (en) | 2023-09-25 | 2023-09-25 | Iron core support structure of energy-saving transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322603220.0U CN220821264U (en) | 2023-09-25 | 2023-09-25 | Iron core support structure of energy-saving transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220821264U true CN220821264U (en) | 2024-04-19 |
Family
ID=90712901
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322603220.0U Active CN220821264U (en) | 2023-09-25 | 2023-09-25 | Iron core support structure of energy-saving transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220821264U (en) |
-
2023
- 2023-09-25 CN CN202322603220.0U patent/CN220821264U/en active Active
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