CN220793886U - A dress material intelligent mechanical arm for annular furnace - Google Patents
A dress material intelligent mechanical arm for annular furnace Download PDFInfo
- Publication number
- CN220793886U CN220793886U CN202322625172.5U CN202322625172U CN220793886U CN 220793886 U CN220793886 U CN 220793886U CN 202322625172 U CN202322625172 U CN 202322625172U CN 220793886 U CN220793886 U CN 220793886U
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- cylinder
- manipulator
- air cylinder
- frame
- clamping
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- 239000000463 material Substances 0.000 title claims description 6
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 13
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 13
- 241001330002 Bambuseae Species 0.000 claims description 13
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 13
- 239000011425 bamboo Substances 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- Tunnel Furnaces (AREA)
Abstract
The utility model discloses an intelligent feeding and discharging manipulator for an annular furnace, which comprises a feeding manipulator and a discharging manipulator, wherein the feeding manipulator and the discharging manipulator are identical in structure, the intelligent feeding manipulator comprises a frame, a sliding frame, an air cylinder mounting seat, an air cylinder joint, a clamping jaw assembly and a protection cylinder, the sliding frame is arranged above the frame through a linear sliding rail pair, the sliding frame slides along the frame through a first worm and gear assembly, the air cylinder mounting seat is hoisted below the sliding frame through a vertical rod, the vertical rod is driven to vertically lift through a second worm and gear assembly, the air cylinder is arranged on the air cylinder mounting seat, one end of the air cylinder joint is coaxially fixed on an output shaft of the air cylinder, the protection cylinder is sleeved outside the air cylinder joint, one end of the protection cylinder is fixedly connected with the air cylinder mounting seat, and the clamping jaw assembly is hinged to the protection cylinder and the other end of the air cylinder joint. The loading and unloading manipulator is designed for the annular furnace, has a simple operation principle, can realize the efficient taking and placing of bars in the annular furnace, and has high efficiency in the whole-course automatic operation.
Description
Technical Field
The utility model relates to the technical field of ring furnace roasting, in particular to an intelligent charging and discharging manipulator for a ring furnace.
Background
When the columnar bar stock is baked by adopting the annular furnace, the traditional production process of the baking process is to manually convey the bar stock of the raw material to be baked from the conveyor kiln car to the annular furnace transfer tank, and then manually load the baked bar stock of the clinker on the conveyor kiln car. All works are manual operation, so that the labor intensity of workers is high, and the efficiency is low. The bar stock needs to be arranged and carried back and forth, the damage rate is easy to cause improper manual operation, and the production cost is increased.
Disclosure of utility model
Aiming at the technical problems, the utility model provides the intelligent charging and discharging manipulator for the annular furnace, which is designed aiming at the annular furnace, has a simple operation principle, can realize the efficient taking and placing of bars in the annular furnace, and has high efficiency in whole-course automatic operation.
The utility model provides a dress material intelligent mechanical arm for annular furnace, includes ejection of compact manipulator and feeding manipulator, ejection of compact manipulator is the same with feeding manipulator structure, including frame, carriage, cylinder mount pad, cylinder joint, clamping jaw subassembly and protection section of thick bamboo, the carriage pass through the linear slide rail vice install in the frame top, follow through the drive of worm gear component one the frame slides, the cylinder mount pad pass through the montant hoist and mount in the carriage below, the montant passes through worm gear component two drives and goes up and down perpendicularly, the cylinder install in on the cylinder mount pad, the one end coaxial fixed in of cylinder joint is on the output shaft of cylinder, the protection section of thick bamboo suit is in outside the cylinder joint, the one end and the cylinder mount pad fixed connection of protection section of thick bamboo, the clamping jaw subassembly hinge in the protection section of thick bamboo with the other end that the cylinder connects.
As the preference of above-mentioned technical scheme, clamping jaw subassembly includes connecting plate, splint, connecting plate and clamping jaw are equipped with two sets of and symmetry setting, the both ends of connecting plate respectively with the other end of cylinder joint with splint are articulated, the inboard of splint with the protection section of thick bamboo is articulated.
As the preferable of the technical scheme, the tail end of the clamping plate is hinged with a V-shaped clamping head.
As the optimization of the technical scheme, the axes of the cylinder joints of the discharging manipulator and the feeding manipulator are converged at the same center.
As the preferable choice of the technical proposal, the outer side of the frame is welded with an access panel horizontally.
The beneficial effects of the utility model are as follows:
1. the whole process is unattended and automatically operated, so that the bar loading and unloading time is shortened, the number of operators is greatly reduced, the labor intensity of workers is greatly reduced, and the working efficiency is remarkably improved.
2. The bar is always fixedly arranged on the kiln car, and is not required to be carried back and forth, so that the breakage rate of the bar is reduced, and the production cost is saved.
3. The weight of the bar stock occupies smaller proportion of the product, so the energy consumption for roasting the unit product is smaller.
Drawings
Fig. 1 is a schematic structural diagram of a discharging manipulator or a feeding manipulator.
Fig. 2 is a schematic structural diagram of a discharging manipulator or a feeding manipulator.
Fig. 3 is a schematic structural view of the jaw assembly.
Fig. 4 is a schematic structural view of the present utility model.
The reference numerals are as follows: 1-discharging mechanical arm, 2-feeding mechanical arm, 3-rack, 4-sliding frame, 5-cylinder mounting seat, 6-cylinder, 7-cylinder joint, 8-clamping jaw assembly, 801-connecting plate, 802-clamping plate, 9-protection cylinder, 10-linear sliding rail pair, 11-worm gear assembly I, 12-vertical rod, 13-worm gear assembly II, 14-V-shaped clamping head and 15-access board.
Detailed Description
The technical scheme of the utility model is clearly and completely described below with reference to the accompanying drawings. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
The utility model provides a dress material intelligent robot for annular furnace, is shown in fig. 1 through 4, includes ejection of compact manipulator 1 and feeding manipulator 2, ejection of compact manipulator 1 is the same with feeding manipulator 2 structure, including frame 3, carriage 4, cylinder mount pad 5, cylinder 6, cylinder connect 7, clamping jaw subassembly 8 and protection section of thick bamboo 9, carriage 4 pass through linear slide rail pair 10 install in frame 3 top, through first 11 drive of worm gear component along frame 3 slides, cylinder mount pad 5 hoist and mount through montant 12 in carriage 4 below, montant 12 passes through the perpendicular lift of worm gear component two 11 drive, cylinder 6 install in on the cylinder mount pad 5, the one end coaxial fixed in of cylinder connect 7 is on the output shaft of cylinder 6, protection section of thick bamboo 9 suit is in outside the cylinder connects 7, the one end and the cylinder mount pad 5 fixed connection of protection section of thick bamboo 9, clamping jaw subassembly 8 articulate in protection section of thick bamboo 9 with the other end that cylinder connects 7.
In this embodiment, the clamping jaw assembly 8 includes a connecting plate 801 and a clamping plate 802, the connecting plate 801 and the clamping jaw 802 are provided with two groups and are symmetrically arranged, two ends of the connecting plate 801 are respectively hinged with the other end of the cylinder joint 7 and the clamping plate 802, and the inner side of the clamping plate 802 is hinged with the protective cylinder 9.
In this embodiment, the clamping plate 802 is hinged at its end to a V-shaped clamp 14.
In this embodiment, the axes of the cylinder joints 7 of the discharging manipulator 1 and the feeding manipulator 2 meet at the same center.
In this embodiment, an access panel 15 is welded horizontally to the outer side of the frame 3.
The workflow of the present embodiment is as follows.
Step one, allowing a kiln car positioning stepper to position a kiln car to a charging position;
after the kiln car is in place, the feeding manipulator 2 firstly moves a lens of a vision system above the first bar, and photographs the first bar to obtain corrected coordinates of the first bar; the discharging manipulator 1 moves a lens of a vision system above a bar to be taken out of the first converter, and photographs the bar to obtain corrected coordinates of the first bar (the vision systems of the feeding manipulator 2 and the discharging manipulator 1 are not shown in the drawing);
Thirdly, after photographing is completed, the feeding manipulator 2 moves the clamping jaw assembly 8 to the correct loading position of the bar stock according to the corrected coordinates; the discharging manipulator 1 moves the clamping jaw assembly 8 to a bar at a discharging position according to the corrected coordinates;
step four, the feeding manipulator 2 clamps bar stocks downwards and moves the bar stocks to an empty box groove of the converter; the discharging manipulator 1 clamps bars in a box groove which is downwards from the converter and moves to an empty box groove of a downstream tank car;
Step five, placing a rod into a converter casket by a feeding manipulator 2, and lifting a clamping jaw assembly 8 to the highest point through a worm and gear assembly II 13; the discharging manipulator 1 places a rod material into a box slot of a downstream kiln car, the clamping jaw assembly 8 is lifted to the highest point through the worm and gear assembly II 13, and simultaneously the box slot of the converter starts to rotate to the next gear;
Step six, the feeding mechanical arm 2 moves the lens above the second bar of the upstream kiln car, the discharging mechanical arm 1 moves the lens above the second converter casket groove, and the above actions are repeated until the charging operation of all the bar is completed.
The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
1. A dress material intelligent mechanical arm for annular furnace, its characterized in that: including ejection of compact manipulator and feeding manipulator, ejection of compact manipulator is the same with feeding manipulator structure, including frame, carriage, cylinder mount pad, cylinder connect, clamping jaw subassembly and protection section of thick bamboo, the carriage pass through the straight line slide rail vice install in the frame top is followed through the drive of worm gear subassembly one the frame slides, the cylinder mount pad pass through montant hoist and mount in the carriage below, the montant passes through worm gear subassembly two drive vertical lifts, the cylinder install in on the cylinder mount pad, the one end coaxial fixation that the cylinder connects is in on the output shaft of cylinder, the protection section of thick bamboo suit is in outside the cylinder connects, the one end and the cylinder mount pad fixed connection of protection section of thick bamboo, the clamping jaw subassembly articulated in the protection section of thick bamboo with the other end that the cylinder connects.
2. The loading and unloading intelligent manipulator of claim 1, wherein: the clamping jaw assembly comprises a connecting plate and clamping plates, wherein two groups of the connecting plate and the clamping jaws are symmetrically arranged, two ends of the connecting plate are respectively hinged with the other end of the air cylinder connector and the clamping plates, and the inner sides of the clamping plates are hinged with the protection cylinder.
3. The loading and unloading intelligent manipulator of claim 2, wherein: the tail end of the clamping plate is hinged with a V-shaped clamping head.
4. The loading and unloading intelligent manipulator of claim 1, wherein: the axes of the cylinder joints of the discharging manipulator and the feeding manipulator are intersected at the same circle center.
5. The intelligent charging and discharging manipulator according to claim 4, wherein: an access panel is horizontally welded on the outer side of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322625172.5U CN220793886U (en) | 2023-09-27 | 2023-09-27 | A dress material intelligent mechanical arm for annular furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322625172.5U CN220793886U (en) | 2023-09-27 | 2023-09-27 | A dress material intelligent mechanical arm for annular furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220793886U true CN220793886U (en) | 2024-04-16 |
Family
ID=90636001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322625172.5U Active CN220793886U (en) | 2023-09-27 | 2023-09-27 | A dress material intelligent mechanical arm for annular furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220793886U (en) |
-
2023
- 2023-09-27 CN CN202322625172.5U patent/CN220793886U/en active Active
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