CN220789146U - Embossing device for manufacturing weft-knitted embossed sofa fabric - Google Patents
Embossing device for manufacturing weft-knitted embossed sofa fabric Download PDFInfo
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- CN220789146U CN220789146U CN202322322987.6U CN202322322987U CN220789146U CN 220789146 U CN220789146 U CN 220789146U CN 202322322987 U CN202322322987 U CN 202322322987U CN 220789146 U CN220789146 U CN 220789146U
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- roller
- embossing
- sofa fabric
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- 238000004049 embossing Methods 0.000 title claims abstract description 50
- 239000004744 fabric Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000000428 dust Substances 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 238000004804 winding Methods 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 230000016776 visual perception Effects 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses an embossing device for manufacturing weft-knitted embossed sofa fabric, which comprises a base and a bracket arranged above the base; the device also comprises a pretreatment unit, a hot embossing unit and a drying and rolling unit which are sequentially arranged on the base; a feeding roller, a tensioning roller with an adjusting structure and a conveying roller are sequentially arranged in the pretreatment unit; the hot embossing unit comprises an upper embossing roller and a lower embossing roller which are arranged up and down; the embossing device performs flattening, dust collection and steam preheating treatment on the fabric before embossing, and performs drying and rolling treatment on the fabric after embossing, so that the embossing device has scientific functional design and flexible structure.
Description
Technical Field
The utility model relates to the field of sofa fabric production equipment, in particular to an embossing device for manufacturing weft-knitted embossed sofa fabric.
Background
In recent years, along with the continuous improvement of the living standard of people, people put forward higher requirements on the appearance, decoration and style on the basis of the functional satisfaction of the fabric of the sofa. Compared with common printed sofa fabrics, the embossed fabric has better visual perception due to the 3D stereoscopic effect, and is popular with more and more consumers. The embossing device is needed to be used for embossing the fabric, the existing embossing device has single function, and the embossing roller is used for hot embossing the fabric, so that the embossing device obviously does not meet the actual requirements. Chinese patent CN204875224U discloses a cloth embossing device, which performs vapor humidification treatment on a fabric before embossing, and can avoid scalding the fabric during embossing, however, performing only vapor humidification treatment on the fabric before embossing is obviously insufficient.
Disclosure of Invention
The utility model aims to provide an embossing device for manufacturing weft-knitted embossed sofa fabric.
The utility model aims at innovation points that: flattening, dust collection and steam preheating treatment are carried out on the fabric before embossing, drying and rolling treatment is carried out on the fabric after embossing, and the fabric is scientific in functional design and flexible in structure.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
an embossing device for manufacturing weft-knitted embossed sofa fabric comprises a base and a bracket arranged above the base; the device also comprises a pretreatment unit, a hot embossing unit and a drying and rolling unit which are sequentially arranged on the base; a feeding roller, a tensioning roller with an adjusting structure and a conveying roller are sequentially arranged in the pretreatment unit; the hot embossing unit comprises an upper embossing roller and a lower embossing roller which are arranged up and down; a plurality of winding rollers which are arranged in a staggered manner up and down are arranged in the drying winding unit, and a winding roller is arranged behind the last winding roller; a flattening plate and a dust collection pipe are sequentially arranged between the feeding roller and the tensioning roller, and the bottom surface of the flattening plate is attached to the sofa fabric; the dust collection pipe is provided with dust collection nozzles uniformly along the axial direction, and the dust collection nozzles are close to sofa fabrics; a steam pipe is arranged between the tensioning roller and the conveying roller, steam nozzles are uniformly arranged on the steam pipe along the axial direction, and the steam nozzles are close to sofa fabric; hot air pipes are further arranged on two sides of the winding roller above, hot air nozzles are uniformly arranged on the hot air pipes along the axial direction, and the hot air nozzles are close to sofa fabrics; the flattening plate, the dust collection pipe, the steam pipe and the hot air pipe are all connected with the bracket through telescopic rods.
Further, the adjusting structure comprises a sleeve, a hydraulic rod, a support column and a movable seat arranged in the sleeve; the tensioning roller is arranged at the top end of the supporting column, the lower end of the supporting column penetrates through the sleeve and then is connected with the movable seat, the movable seat is connected with the telescopic end of the hydraulic rod, and a spring is arranged between the top surface of the movable seat and the sleeve; the lower end in the sleeve is connected with the base through a supporting rod.
Further, a plurality of support rollers are arranged between the last winding roller and the winding roller, the support rollers are close to the winding roller, a pressing plate is arranged above the support rollers, and one end of the pressing plate is connected with a fixed rod arranged in front of the winding roller; and a plurality of air coolers are also arranged behind the supporting roller.
Further, a sliding groove is formed in the support, and the upper end of the telescopic rod is connected with a sliding block arranged in the sliding groove.
Further, the bottom surface of the flattening plate is an arc surface.
The beneficial effects of the utility model are as follows:
first: flattening, dust collection and steam humidification and preheating are sequentially carried out on the sofa fabric in the pretreatment unit, so that the influence of uneven fabric on the embossing effect and the scalding of the fabric in the embossing process are avoided; and the fabric is dried and flattened by the drying and rolling unit and then rolled, so that the functional design is complete.
Second,: the positions and the quantity of the flattening plate, the dust collection pipe, the steam pipe and the hot air pipe can be adjusted according to actual needs by utilizing the design of the sliding groove, the sliding block and the telescopic rod, and the structure is flexible.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model.
In the figure: the device comprises a base 10, a bracket 11, a chute 12, a sliding block 13, a pretreatment unit 20, a feeding roller 21, a tensioning roller 22, a conveying roller 23, a hot embossing unit 30, an upper embossing roller 31, a lower embossing roller 32, a drying and rolling unit 40, a winding roller 41, a rolling roller 42, a supporting roller 43, a pressing plate 44, a fixed rod 45, an air cooler 46, a telescopic rod 50, a flattening plate 51, a dust suction pipe 52, a steam pipe 53, a hot air pipe 54, a sleeve 61, a hydraulic rod 62, a supporting column 63, a moving seat 64, a spring 65 and a supporting rod 66.
Description of the embodiments
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings.
An embossing device for manufacturing weft-knitted embossed sofa fabric comprises a base 10 and a bracket 11 arranged above the base 10; the device also comprises a pretreatment unit 20, a hot embossing unit 30 and a drying and rolling unit 40 which are sequentially arranged on the base 10; a feed roller 21, a tensioning roller 22 with an adjusting structure and a conveying roller 23 are sequentially arranged in the pretreatment unit 20; the hot embossing unit 30 includes an upper embossing roller 31 and a lower embossing roller 32 arranged up and down; a plurality of winding rollers 41 which are arranged in a staggered manner up and down are arranged in the drying winding unit 40, and a winding roller 42 is arranged behind the last winding roller 41;
a flattening plate 51 and a dust collection pipe 52 are sequentially arranged between the feeding roller 21 and the tensioning roller 22, and the bottom surface of the flattening plate 51 is attached to sofa fabric; dust collection nozzles (not shown) are uniformly arranged on the dust collection pipe 52 along the axial direction, and the dust collection nozzles are close to sofa fabric; a steam pipe 53 is arranged between the tensioning roller 22 and the conveying roller 23, and steam nozzles (not shown) are uniformly arranged on the steam pipe 53 along the axial direction and are close to sofa fabric; the two sides of the winding roller 41 arranged above are also provided with hot air pipes 54, and the hot air pipes 54 are axially and uniformly provided with hot air nozzles (not shown) which are close to sofa fabric; the flattening plate 51, the dust collection pipe 52, the steam pipe 53 and the hot air pipe 54 are all connected with the bracket 11 through the telescopic rod 50.
Further, the number of the winding rollers 41 may be set according to the effect of drying the fabric.
Further, before embossing, the sofa fabric is flattened by a flattening plate 51, dust, flock, particles and other impurities on the surface of the fabric are removed by a dust suction pipe 52, and the fabric is heated and humidified by a steam pipe 53.
Further, the adjusting structure comprises a sleeve 61, a hydraulic rod 62, a support column 63 and a movable seat 64 arranged in the sleeve 61; the tensioning roller 22 is arranged at the top end of a supporting column 63, the lower end of the supporting column 63 passes through a sleeve 61 and is connected with a movable seat 64, the movable seat 64 is connected with the telescopic end of a hydraulic rod 62, and a spring 65 is arranged between the top surface of the movable seat 64 and the sleeve 61; the lower end in the sleeve 61 is connected with the base 10 through a supporting rod 66, and elastic tensioning is formed by an adjusting structure, so that tension can be adjusted conveniently.
Further, a plurality of support rollers 43 are arranged between the last winding roller 41 and the winding roller 42, the support rollers 43 are close to the winding roller 41, a pressing plate 44 is arranged above the support rollers 43, and one end of the pressing plate 44 is connected with a fixed rod 45 arranged in front of the winding roller 42; a plurality of air coolers 46 are also arranged behind the support roller 43.
Further, the pressing plate 44 is preferably an orifice plate with a through hole, so that ventilation is facilitated, the fabric is located between the supporting roller 43 and the pressing plate 44, and is rolled by the rolling roller 42 after being flattened by the pressing plate 44.
Further, a sliding groove 12 is arranged on the bracket 11, and the upper end of the telescopic rod 50 is connected with a sliding block 13 arranged in the sliding groove 12; the distance between the dust suction pipe 52, the steam pipe 53 and the hot air pipe 54 and the fabric and the number of the arrangement can be flexibly arranged according to the thickness and the requirement of the fabric.
Further, the bottom surface of the flattening plate 51 is an arc surface.
The described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Claims (5)
1. An embossing device for manufacturing weft-knitted embossed sofa fabric comprises a base (10) and a bracket (11) arranged above the base (10); the method is characterized in that: the device also comprises a pretreatment unit (20), a hot embossing unit (30) and a drying and rolling unit (40) which are sequentially arranged on the base (10); a feed roller (21), a tensioning roller (22) with an adjusting structure and a conveying roller (23) are sequentially arranged in the pretreatment unit (20); the hot embossing unit (30) comprises an upper embossing roller (31) and a lower embossing roller (32) which are arranged up and down; a plurality of winding rollers (41) which are arranged in a staggered manner up and down are arranged in the drying winding unit (40), and winding rollers (42) are arranged behind the last winding roller (41);
a flattening plate (51) and a dust collection pipe (52) are sequentially arranged between the feeding roller (21) and the tensioning roller (22), and the bottom surface of the flattening plate (51) is attached to sofa fabric; dust collection nozzles are uniformly arranged on the dust collection pipe (52) along the axial direction, and are close to sofa fabrics; a steam pipe (53) is arranged between the tensioning roller (22) and the conveying roller (23), steam nozzles are uniformly arranged on the steam pipe (53) along the axial direction, and the steam nozzles are close to sofa fabric; the hot air pipes (54) are further arranged on two sides of the winding roller (41) above, hot air nozzles are uniformly arranged on the hot air pipes (54) along the axial direction, and the hot air nozzles are close to sofa fabric; the flattening plate (51), the dust collection pipe (52), the steam pipe (53) and the hot air pipe (54) are connected with the bracket (11) through the telescopic rod (50).
2. The embossing device for manufacturing weft-knitted embossed sofa fabric according to claim 1, wherein: the adjusting structure comprises a sleeve (61), a hydraulic rod (62), a support column (63) and a movable seat (64) arranged in the sleeve (61); the tensioning roller (22) is arranged at the top end of the supporting column (63), the lower end of the supporting column (63) penetrates through the sleeve (61) and then is connected with the movable seat (64), the movable seat (64) is connected with the telescopic end of the hydraulic rod (62), and a spring (65) is arranged between the top surface of the movable seat (64) and the sleeve (61); the inner lower end of the sleeve (61) is connected with the base through a supporting rod (66).
3. The embossing device for manufacturing weft-knitted embossed sofa fabric according to claim 1, wherein: a plurality of support rollers (43) are arranged between the last winding roller (41) and the winding roller (42), the support rollers (43) are close to the winding roller (41), a pressing plate (44) is arranged above the support rollers (43), and one end of the pressing plate (44) is connected with a fixed rod (45) arranged in front of the winding roller (42); and a plurality of air coolers (46) are also arranged behind the supporting roller (43).
4. The embossing device for manufacturing weft-knitted embossed sofa fabric according to claim 1, wherein: the support (11) is provided with a sliding groove (12), and the upper end of the telescopic rod (50) is connected with a sliding block (13) arranged in the sliding groove (12).
5. The embossing device for manufacturing weft-knitted embossed sofa fabric according to claim 1, wherein: the bottom surface of the flattening plate (51) is a cambered surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322322987.6U CN220789146U (en) | 2023-08-29 | 2023-08-29 | Embossing device for manufacturing weft-knitted embossed sofa fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322322987.6U CN220789146U (en) | 2023-08-29 | 2023-08-29 | Embossing device for manufacturing weft-knitted embossed sofa fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220789146U true CN220789146U (en) | 2024-04-16 |
Family
ID=90631579
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322322987.6U Active CN220789146U (en) | 2023-08-29 | 2023-08-29 | Embossing device for manufacturing weft-knitted embossed sofa fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220789146U (en) |
-
2023
- 2023-08-29 CN CN202322322987.6U patent/CN220789146U/en active Active
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