CN220781483U - Integrated treatment equipment for cleaning, drying and sterilizing artificial cochlea products - Google Patents

Abstract

The utility model relates to an integrated treatment device for cleaning, drying and sterilizing cochlear implant products, which comprises: the upper part of the box body is provided with an upper cover matched with the box body, and a closed space is formed when the upper cover is covered; the water outlet pipe penetrates through the box body and is communicated with the closed space; a water inlet hose connected with the outer side of the upper cover; the spray header is connected with the water inlet hose through a pipeline which is opened in the upper cover in advance; the product fixing frame is arranged on the inner wall of the box body and used for fixing the artificial cochlea product; the ultraviolet sterilizing lamps are arranged at intervals on the inner side of the upper cover; and the heater is connected with the inner wall of the box body. Compared with the prior art, the utility model has the advantages of combining the original three procedures into one procedure, saving the carrying and transferring time and avoiding the damage of the midway products. And the integrated control effectively controls the technological parameters, is convenient to operate and greatly improves the product qualification rate.

Description

Integrated treatment equipment for cleaning, drying and sterilizing artificial cochlea products

Technical Field

The utility model relates to the technical field of artificial cochlea, in particular to cleaning, drying and sterilizing integrated treatment equipment for an artificial cochlea product.

Background

The artificial cochlea has strict aseptic requirements as a product closely contacted with human tissues. The sterile product requires particulate matter of the product itself prior to sterilization:

(1) The number of particles larger than 5 μm should not exceed 100/ml;

(2) The number of particles larger than 25 μm should not exceed 5/ml.

The bacterial colony number of the sterile product is required to be less than or equal to 100 cfu/piece of the sterile product before sterilization;

at present, four procedures of ultrasonic cleaning, drying, alcohol cleaning and drying are generally adopted for cleaning sterile products in the market.

For sterile products, the particulate matter and colony count before sterilization directly affect the product sterilization qualification rate. At present, four general ultrasonic cleaning, drying, alcohol cleaning and drying processes are carried out, the processes are more, the physical space is far away, the products need to be carried and transferred for many times, and the standard reaching of the number of the particles and the bacterial colonies is greatly influenced. This results in increased cleaning and sterilization times, increased costs and longer production cycles.

Chinese patent publication No. CN210647507U discloses an ultrasonic cleaning device for a test tube for food detection, comprising a cleaning device body, wherein the top end of the cleaning device body is provided with a cover body, and the bottom end of the cleaning device body is provided with a shock pad; the cleaning device body comprises a sterilizing and drying chamber and a cleaning chamber, wherein a first baffle is arranged in the sterilizing and drying chamber close to two sides, and second baffles are arranged at the front end and the rear end of the first baffle; the outer side of the first partition plate is provided with a telescopic cylinder fixed on the partition plate, the top end of a telescopic rod in the telescopic cylinder is provided with a connecting end, the connecting end is provided with a mounting hole, one end of an L-shaped connecting rod is fixed by the mounting hole, the other end of the L-shaped connecting rod is fixedly connected with a stainless steel screen frame body, and the stainless steel screen frame body comprises a screen frame and a screen frame cover plate hinged to the top end of the screen frame; a cleaning box is arranged in the cleaning chamber, and an ultrasonic wave generating chamber is arranged below the cleaning chamber. The above application integrates ultrasonic cleaning and drying sterilization devices, and realizes the integrated treatment for the test tube. However, the above-mentioned application adopts ultrasonic cleaning, occupation space is big and the cost is higher, in addition, the test tube need shift to different stations and realize different processing in the course of the treatment, overall structure is comparatively complicated, consequently can not apply well in the processing of cochlear implant product, at last, the present scheme that adopts ultrasonic cleaning is applicable to and has dead angle and comparatively hard product, because cochlear implant product belongs to the flexible product that hardness is low, adopts ultrasonic cleaning's scheme to lead to impaired easily.

In summary, there is currently no device for cleaning, drying and sterilizing integrated treatment of cochlear implant products.

Disclosure of Invention

The utility model aims to overcome the defects of the prior art and provide integrated processing equipment for cleaning, drying and sterilizing the cochlear implant products, so as to realize integrated cleaning, drying and sterilizing processing for the cochlear implant products.

The aim of the utility model can be achieved by the following technical scheme:

the utility model provides an integrated treatment device for cleaning, drying and sterilizing cochlear implant products, which comprises:

the upper part of the box body is provided with an upper cover matched with the box body, and a closed space is formed when the upper cover is covered;

the water outlet pipe penetrates through the box body and is communicated with the closed space;

a water inlet hose connected with the outer side of the upper cover;

the spray header is connected with the water inlet hose through a pipeline which is opened in the upper cover in advance;

the product fixing frame is arranged on the inner wall of the box body and used for fixing the artificial cochlea product;

the ultraviolet sterilizing lamps are arranged at intervals on the inner side of the upper cover;

and the heater is connected with the inner wall of the box body.

As an optimal technical scheme, the outside of the ultraviolet sterilizing lamp is provided with a transparent protective cover, and the protective cover surrounds the ultraviolet sterilizing lamp.

As the preferable technical scheme, the box body is also provided with a control panel, the control panel comprises a plurality of keys and a drying controller, and the drying controller is electrically connected with the heater.

As the preferable technical scheme, the control panel also comprises a spraying controller, and the spraying controller is electrically connected with a flowmeter arranged on the water inlet hose.

As a preferable technical scheme, the control panel further comprises a timer.

As the preferable technical scheme, the control panel also comprises a water level controller, and the water level controller is electrically connected with a liquid level sensor arranged on the inner wall of the box body.

As an optimized technical scheme, the control panel further comprises an ultraviolet sterilization controller, and the ultraviolet sterilization controller is electrically connected with the ultraviolet sterilization lamp.

As an optimal technical scheme, the ultraviolet sterilizing lamps are arranged in a plurality, and are symmetrically arranged on the upper cover.

As an optimal technical scheme, a plurality of spray heads are arranged and are arranged on the upper cover in an array mode.

As the preferable technical scheme, the water inlet hose is connected with a water inlet valve, and the water outlet pipe is connected with a water outlet valve.

Compared with the prior art, the utility model has the following advantages:

(1) In the treatment process, the product does not need to move a station, and the treatment is convenient: different from some existing equipment needs to remove the product to different stations and carry out different processing, this application only needs to install the cochlear implant product on the product mount when using, close the upper cover, spray water (or clean water) on the product through intake hose and shower nozzle and realize wasing, wash the back of accomplishing through the outlet pipe drainage, start the product in the heater stoving airtight space, start the inboard ultraviolet germicidal lamp of upper cover and disinfect at last, realize wasing, stoving, disinfect integration processing, need not to remove the station in the course of treatment simultaneously.

(2) The controller is integrated on the control panel, so that the control is convenient: by integrating the controller for controlling the processing process on the unified control panel, the user can control and monitor the processing process more intuitively and conveniently.

(3) The ultraviolet germicidal lamp has long service life: the ultraviolet sterilizing lamp is adopted instead of the ultrasonic sterilizing lamp to realize sterilization, the volume of equipment is reduced, and because no stubborn stain is usually generated on the artificial cochlea product under the production environment, only part of dust is generated, therefore, the product can be cleaned up fully by adopting the spray head, and the transparent protective cover is arranged outside the ultraviolet sterilizing lamp, so that the ultraviolet sterilizing lamp can sterilize and prevent water from entering the lamp holder to a certain extent to cause corrosion of the lamp holder.

(4) The structure is simple: the main structure is box and upper cover, and the hose that intakes is integrated with the upper cover, compact structure adopts a plurality of shower heads can realize even washing.

Drawings

FIG. 1 is a front view of a washing, drying and sterilizing integrated processing apparatus in an embodiment;

FIG. 2 is a top view of a cleaning, drying and sterilizing integrated processing apparatus in accordance with an embodiment;

FIG. 3 is a front view of the upper cover in an embodiment;

FIG. 4 is a side view of the upper cover in an embodiment;

FIG. 5 is a side view of a cleaning, drying and sterilizing integrated processing apparatus in accordance with an embodiment;

FIG. 6 is a schematic view of a pipeline on an upper cover in an embodiment;

FIG. 7 is a schematic view of a product holder and a product according to an embodiment;

figure 8 is a schematic view of a control panel in an embodiment,

the device comprises a water inlet valve 1, a water inlet valve 2, a flow meter 3, a water inlet hose 4, a spray header 5, a water outlet pipe 6, a water outlet valve 7, an upper cover 8, a power key 9, a water level controller 10, a spray controller 11, a timer 12, a drying controller 13, an ultraviolet sterilization controller 14, an operation key 15, a stop key 16, an artificial cochlea product 17, a product fixing frame 18, a heater 19, a protective cover 20, an ultraviolet sterilization lamp 21, a box body 22 and a control panel.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present utility model without making any inventive effort, shall fall within the scope of the present utility model.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

Example 1

The embodiment relates to an artificial cochlea product washs stoving sterilization integrative treatment facility, includes:

the upper part of the box body 21 is provided with an upper cover 7 matched with the box body 21, when the upper cover 7 is covered, a closed space is formed, and the box body 21 adopts a high-strength waterproof heat-resistant material;

the water outlet pipe 5 penetrates through the box body 21 and is communicated with the closed space, in the embodiment, a connecting seat is arranged on the box body 21, one end of the water outlet pipe 5 is provided with a matched connector, the water outlet pipe 5 is detachable, the water outlet pipe 5 adopts a corrugated pipe, and the water outlet pipe 5 is connected with the water outlet valve 6;

the heater 18 is connected with the inner wall of the box body 21, adopts an electric heating tube resistant to dry combustion, and has adjustable power of 800-1500W;

the product fixing frame 17 is arranged on the inner wall of the box body 21 and is used for fixing the artificial cochlea product 16, see fig. 7, the artificial cochlea product 16 in the embodiment is an artificial cochlea implant, the product fixing frame 17 is manufactured according to the shape of the product, the product fixing frame 17 is clamped on the inner wall of the box body 21, a through hole is formed in the artificial cochlea implant, and the product fixing frame 17 is used for fixing the product by penetrating through the through hole;

the spray heads 4 are connected with the water inlet hose 3 through the pipeline which is pre-opened in the upper cover 7, referring to fig. 6, the embodiment is realized by adopting two parallel 2×4 spray head arrays, the spray heads 4 are arranged on the inner side of the upper cover 7 through fixing pieces, wherein the position A is connected with the water inlet hose 3, the position A is compared with the position 6 which is the pipeline which is pre-opened in the upper cover 7, water (or clean water) enters the pipeline through the position A, and then reaches the positions of the spray heads 4, and the water quantity is uniformly split;

the water inlet hose 3 is connected with the outer side of the upper cover 7, and referring to fig. 2, a flowmeter 2 is further arranged on the water inlet hose 3, and the water inlet hose 3 is connected with a water inlet valve 1.

Referring to fig. 4, which is a side view of the upper cover 7, and fig. 3, the integrated processing apparatus further includes ultraviolet sterilizing lamps 20 spaced apart from each other inside the upper cover 7, and a transparent protective cover 19 is provided outside the ultraviolet sterilizing lamps 20, the protective cover 19 surrounding the ultraviolet sterilizing lamps 20. The protective cover 19 is made of transparent and heat-resistant materials, the protective cover 19 is in threaded connection with the upper cover 7, and a sealing ring is arranged at the part contacted with the upper cover 7. The ultraviolet sterilizing lamps 20 are provided in two and symmetrically arranged on the upper cover 7.

Referring to fig. 5, a control panel 22 is further disposed on the case 21, and referring to fig. 8, the specific structure of the control panel 22 includes a power button 8, an operation button 14, and a stop button 15. The power button 8 is used to turn on or off the power supply to the whole device, and the run button 14 and the stop button 15 are used to start/end the process.

In addition, the control panel 22 further includes:

and a drying controller 12, wherein the drying controller 12 is electrically connected with the heater 18 to control the heating power of the heater 18, thereby adjusting the drying temperature.

The spray controller 10, the spray controller 10 is electrically connected with the flowmeter 2 arranged on the water inlet hose 3, and is used for controlling the water inlet flow.

A timer 11 for controlling the time of spraying.

The water level controller 9, the water level controller 9 is electrically connected with a liquid level sensor (not shown in the figure) arranged on the inner wall of the box 21, and when the drain valve is not opened or fails, and the internal water level reaches the position of the liquid level sensor, the alarm can be given.

The ultraviolet sterilization controller 13, the ultraviolet sterilization controller 13 is electrically connected with the ultraviolet sterilization lamp 20.

In this embodiment, the drying controller 12, the spray controller 10, the timer 11, the water level controller 9, and the water level controller 9 are commercially available products.

It should be noted that the components on the control panel 22 may be implemented by using a well-known and widely available MCU control module, a PLC industrial control module, etc. in the prior art, or any other control module capable of implementing the control function and suitable for performing the control in this embodiment in the prior art, which is not limited herein.

For example, a single controller may be used to implement the functions of the various components on the control panel 22.

The using process of the equipment is as follows:

1. the assembling equipment is shown in fig. 1, a box body is manufactured, a water inlet valve, a water outlet valve, a pipeline and various controller circuits are arranged, a flowmeter and a pipeline are connected, a product fixing support and an upper cover are manufactured, the product fixing support is connected through a hose, and the product fixing support is placed in a designated position in the box body, so that preparation before treatment is completed.

2. Closing the upper cover, pressing the power button, pressing the button and the operation button on the spray controller, opening the water inlet valve and the water outlet valve, spraying water on the artificial cochlea product arranged on the product fixing frame through the water inlet hose, the pipeline in the upper cover and the spray header, starting cleaning, and starting timing by the timer. And in the cleaning process, if the water level exceeds the position of the liquid level sensor, the water level controller gives an alarm. After the cleaning is finished, a button on the spray controller is pressed to stop water inlet, and the water inlet valve is closed.

3. Pressing a button and an operation button on the drying controller, starting the heater, drying the water on the cochlear implant product, and pressing the button on the drying controller to close the heater after drying.

4. Pressing a button and an operation button on the ultraviolet sterilization controller, starting an ultraviolet sterilization lamp, starting sterilization, and closing the sterilization lamp in the same way after the sterilization.

5. In the whole process, the action is stopped when the stop key is pressed, and the power key is pressed to be closed after the processing is completed.

The method can combine the original three procedures into one procedure, save the carrying and transferring time and avoid the damage of midway products. And the integrated control effectively controls the technological parameters, is convenient to operate and greatly improves the product qualification rate. Through integrated control, the technological parameters are effectively controlled, the operation is convenient, and the product percent of pass and the production efficiency are greatly improved.

Example 2

Compared with the embodiment 1, the upper cover and the box body are hinged, and the upper cover is more convenient to open and close.

While the utility model has been described with reference to certain preferred embodiments, it will be understood by those skilled in the art that various changes and substitutions of equivalents may be made and equivalents will be apparent to those skilled in the art without departing from the scope of the utility model. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.

Claims (10)

1. The utility model provides an artificial cochlea product washs stoving sterilization integrative treatment facility which characterized in that includes:

the upper part of the box body (21) is provided with an upper cover (7) matched with the box body (21), and a closed space is formed when the upper cover (7) is covered;

a water outlet pipe (5) which penetrates through the box body (21) and is communicated with the closed space;

a water inlet hose (3) connected with the outer side of the upper cover (7);

the spray header (4) is connected with the water inlet hose (3) through a pipeline which is opened in the upper cover (7) in advance;

the product fixing frame (17) is arranged on the inner wall of the box body (21) and is used for fixing the artificial cochlea product (16);

ultraviolet sterilizing lamps (20) are arranged at intervals on the inner side of the upper cover (7);

and a heater (18) connected to the inner wall of the case (21).

2. The integrated treatment device for cleaning, drying and sterilizing cochlear implant products according to claim 1, wherein a transparent protective cover (19) is arranged on the outer side of the ultraviolet sterilizing lamp (20), and the protective cover (19) surrounds the ultraviolet sterilizing lamp (20).

3. The integrated processing device for cleaning, drying and sterilizing cochlear implant products according to claim 1, wherein the box body (21) is further provided with a control panel (22), the control panel (22) comprises a plurality of keys and a drying controller (12), and the drying controller (12) is electrically connected with the heater (18).

4. A cochlear implant product cleaning, drying and sterilizing integrated treatment device according to claim 3, wherein the control panel (22) further comprises a spray controller (10), and the spray controller (10) is electrically connected with a flowmeter (2) arranged on the water inlet hose (3).

5. The integrated cochlear implant cleaning, drying and sterilizing treatment device according to claim 4, wherein the control panel (22) further comprises a timer (11).

6. A cochlear implant product cleaning, drying and sterilizing integrated treatment device according to claim 3, wherein the control panel (22) further comprises a water level controller (9), and the water level controller (9) is electrically connected with a liquid level sensor arranged on the inner wall of the case (21).

7. A cochlear implant product cleaning, drying and sterilizing integrated treatment device according to claim 3, wherein the control panel (22) further comprises an ultraviolet sterilization controller (13), and the ultraviolet sterilization controller (13) is electrically connected with the ultraviolet sterilization lamp (20).

8. The integrated treatment device for cleaning, drying and sterilizing cochlear implant products according to claim 1, wherein a plurality of ultraviolet sterilizing lamps (20) are provided and symmetrically arranged on the upper cover (7).

9. The integrated treatment device for cleaning, drying and sterilizing cochlear implant products according to claim 1, wherein a plurality of spray heads (4) are arranged on the upper cover (7) in an array manner.

10. The integrated treatment device for cleaning, drying and sterilizing cochlear implant products according to claim 1 is characterized in that the water inlet hose (3) is connected with a water inlet valve (1), and the water outlet pipe (5) is connected with a water outlet valve (6).