CN220743496U - Metal lead packaging system - Google Patents
Metal lead packaging system Download PDFInfo
- Publication number
- CN220743496U CN220743496U CN202321198694.5U CN202321198694U CN220743496U CN 220743496 U CN220743496 U CN 220743496U CN 202321198694 U CN202321198694 U CN 202321198694U CN 220743496 U CN220743496 U CN 220743496U
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- module
- unit
- conveyor belt
- packaging
- belt module
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 61
- 239000002184 metal Substances 0.000 title claims abstract description 13
- 238000012937 correction Methods 0.000 claims abstract description 23
- 238000005303 weighing Methods 0.000 claims abstract description 20
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011065 in-situ storage Methods 0.000 abstract 1
- 230000007246 mechanism Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The utility model relates to the field of packaging equipment, and discloses a metal lead packaging system which comprises a weighing unit, a position correcting unit, a stacking packaging unit and a direction correcting unit, wherein the weighing unit, the position correcting unit, the direction correcting unit, the stacking unit and the stacking packaging unit are sequentially connected; the direction correction unit comprises a first conveying belt module, a second conveying belt module and a first lifting module; the first lifting module is arranged above the second conveyor belt module close to the first conveyor belt module; the first conveyor belt module has a height greater than a height of the second conveyor belt module. The metal lead packaging system can realize the reversing function of the heavy-weight lead plates, and can be packaged in situ after stacking is completed, so that the production efficiency is greatly improved.
Description
Technical Field
The utility model relates to the field of packaging equipment, in particular to a metal lead packaging system.
Background
The metal finished product shipment is generally cast into unified specification brick according to quantitative shape so as to be convenient for transportation, but because the weight of metal is generally heavier and the quantity is numerous, the manual packaging speed is slower, and the quantity is required to be checked manually, so that the working efficiency is lower. Moreover, the current packaging equipment cannot correct the direction of the lead plate with heavy weight, when the lead plate is placed on the production line, if the direction is inconsistent with the stacking direction, the lead plate cannot be stacked normally, and the placed lead plate needs to be stacked again, so that the working efficiency is greatly reduced.
CN110371368A discloses an automatic conveying and weighing conveyor for copper-clad plate materials, which belongs to the technical field of copper-clad plates. The conveyer comprises a portal frame, a feeding mechanism and a weighing correction conveying mechanism, wherein the portal frame spans the feeding mechanism and the weighing correction conveying mechanism from front to back, a plurality of copper-clad plate units stacked in a staggered mode are arranged on the feeding mechanism, the copper-clad plate units are conveyed to the weighing correction conveying mechanism through the feeding mechanism to carry out weighing correction, and the copper-clad plate units meeting the set weight requirements are conveyed to a packing machine inlet. This application carries the copper-clad plate unit to weighing the belt through mutually supporting between tong mechanism and the roller shutter, and the belt of weighing weighs and rectifies the copper-clad plate unit and carries the copper-clad plate unit to the baling press entry through conveying unit. This conveyer does not have direction correction function, when the material put towards the mistake, probably need the manual work to correct, reduces production efficiency.
The technical problems to be solved by the utility model are as follows: how to correct the orientation of the lead plate on the conveyor belt.
Disclosure of Invention
The main purpose of the utility model is to provide a metal lead packaging system, the direction correction unit can correct the direction of lead plates on a conveying belt, and the stacking packaging unit can realize stacking and packaging functions and improve production efficiency.
In order to achieve the above purpose, the technical scheme adopted in the application is as follows:
the metal lead packaging system comprises a weighing unit, a position correcting unit, a stacking packaging unit and a direction correcting unit, wherein the weighing unit, the position correcting unit, the direction correcting unit, the stacking unit and the stacking packaging unit are sequentially connected; the direction correction unit comprises a first conveying belt module, a second conveying belt module and a first lifting module; the first lifting module is arranged above the second conveyor belt module close to the first conveyor belt module; the first conveyor belt module has a height greater than a height of the second conveyor belt module.
Preferably, the first lifting module comprises a portal frame and a winch; the portal frame is arranged above the second conveyor belt module and close to the first conveyor belt module; the winch is fixed on the portal frame; the winch is wound with a steel wire rope; the hook is fixedly connected with the free end of the steel wire rope.
Preferably, the direction correction unit further comprises a first sensor module for detecting the orientation of metallic lead; the first sensor module is arranged in the middle of the first conveyor belt module.
Preferably, the position correction unit includes a third conveyor belt module and a pair of first baffles disposed on the third conveyor belt module oppositely along a horizontal center line; one end of the pair of baffles, which is close to the weighing unit, is a gradually-widened end; the pair of first baffles form a channel to move metallic lead from the middle of the third conveyor module.
Preferably, the stacking unit comprises a fourth conveying belt module, a first pushing module and a second baffle; the pushing modules and the stacking and packaging units are respectively arranged at two sides of the fourth conveyor belt module; the second baffle is arranged at the tail end of the fourth conveying module.
Preferably, the stacking and packaging unit comprises a frame, a packaging module, a second lifting module and a plurality of second pushing modules; the lifting module is arranged in the frame; the packaging module is arranged above the second lifting module; the second pushing modules are respectively arranged on the left side, the right side and the front of the top of the frame.
Preferably, the first pushing module and the second pushing module comprise a plurality of cylinders and a third baffle; and the power output end of the air cylinder is fixedly connected with the third baffle.
Preferably, the packaging module comprises a rotating motor and a turntable; the turntable is fixedly connected with the power output end of the rotating motor; the rotating motor is arranged on the upper surface of the second lifting module.
Preferably, the device further comprises a waste frame; the waste frame is arranged at the tail end of the second conveyor belt module.
Compared with the prior art, the scheme has the following beneficial effects:
1. the metal lead packaging system of this scheme has the direction correction unit, utilizes frictional force between second conveyer belt module and the lead plate, realizes the switching-over at the in-process that the lead plate was lifted to descend, and this mode simple structure, convenient operation has reduced staff's intensity of labour widely, improves production efficiency.
2. The metal lead packaging system of the scheme is provided with a stacking packaging unit, the lifting module descends by one layer of height after stacking one layer of lead plates, and continues to stack one layer of lead plates, and so on; after stacking, the turntable rotates to drive the peripheral packaging film to rotate, so that the lead plate is packaged. The stacking and packaging unit combines stacking and packaging functions, and packages directly at the position after stacking, so that the transportation time from stacking to packaging is saved, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic view of the structure of the lead packaging system of example 1;
fig. 2 is a schematic diagram of the structure of the direction correction unit of embodiment 1;
fig. 3 is a schematic structural view of a stacking unit of embodiment 1;
fig. 4 is a front view of the stacked packing unit of embodiment 1.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the implementations of the present application, which are generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Example 1
Referring to fig. 1-4, a metal lead packaging system comprises a weighing unit 1, a position correcting unit 2, a stacking unit 3 and a stacking packaging unit 4, and further comprises a direction correcting unit 5, wherein the weighing unit 1, the position correcting unit 2, the direction correcting unit 5, the stacking unit 3 and the stacking packaging unit 4 are sequentially connected; the direction correction unit 5 includes a first conveyor belt module 51, a second conveyor belt module 52, and a first elevation module 53; the first lifting module 53 is arranged above the second conveyor belt module 52 close to the first conveyor belt module 51; the first conveyor belt module 51 has a height greater than the height of the second conveyor belt module 52.
The specific working procedure of the lead metal packaging system is as follows: the lead plate enters the weighing unit 1, and whether the weight of the lead plate is qualified or not is detected. When the weight of the lead plate is unqualified, the lead plate is conveyed to a defective product area through the position correction unit 2, the direction correction unit 5 and the stacking unit 3; when the weight of the lead plate is qualified, the lead plate is conveyed to the position correction unit 2, so that the lead plate is conveyed to the first conveying belt module 51 from the middle position of the position correction unit 2; when the orientation of the lead plate is inconsistent with the orientation required by stacking, the first conveyor belt module 51 drives the lead plate to move, so that the end part of the lead plate is positioned above the second conveyor belt module 52, the first lifting module 53 descends, a worker fixes the end part of the lead plate on the first lifting module 53, the first lifting module 53 ascends, the lead plate is separated from the first conveyor belt module 51 and is positioned above the second conveyor belt module 52, the first lifting module 53 descends again, the bottom of the lead plate descends on the second conveyor belt module 52, and meanwhile, the second conveyor belt module 52 keeps conveying; the bottom of the lead plate is contacted with the second conveyer belt module 52, and the bottom of the lead plate moves forward along with the second conveyer belt module 52 due to the driving action of friction force until the lead plate is completely placed on the second conveyer belt module 52, and then the lead plate is released from being fixed with the lifting module, so that the reversing of the lead plate is realized, the lead plate is conveyed to the stacking unit 3 after the reversing is finished, the stacking unit 3 pushes the lead plate to the stacking and packaging unit 4, and after the stacking and packaging unit 4 is fully placed with one layer of lead plate, the lead plate is shaped, the height of one layer of lead plate is reduced, and the stacking is continued; when the stack packaging unit 4 is full of lead plates, packaging is performed.
Preferably, the first lifting module 53 includes a portal frame and a hoist; the portal frame is arranged above the second conveyor belt module 52 and close to the first conveyor belt module 51; the winch is fixed on the portal frame; the winch is wound with a steel wire rope; the hook is fixedly connected with the free end of the steel wire rope.
Because the weight of the lead plate is relatively large, the risk that the lead plate falls off in the lifting process can occur by using a manipulator, a vacuum chuck and the like. Therefore, the lifting function is realized by using the combination of the portal frame and the winch, the bearing capacity of the winch is high, and the lead plate is fixed by using the hook, so that the falling of the lead plate can be effectively prevented.
Preferably, the direction correction unit 5 further comprises a first sensor module 54 for detecting the orientation of metallic lead; the first sensor module 54 is disposed in the middle of the first conveyor belt module 51.
In this embodiment, the first sensor module 54 can detect the orientation of the lead plate, further improve the automation degree of the lead packaging system, reduce the working strength of the staff, and improve the production efficiency.
Preferably, the position correction unit 2 includes a third conveyor belt module 21 and a pair of first baffles 22 disposed on the third conveyor belt module 21 oppositely along a horizontal center line; one end of the pair of first baffles 22 close to the weighing unit 1 is a gradually-widened end; the pair of baffles form channels to move metallic lead from the middle of the third conveyor module 21.
In the present embodiment, since the position of the lead plate when placed on the weighing unit 1 is not fixed, it is necessary to provide the position correction unit 2 to adjust the lead plate. The lead plate is conveyed to the position correcting unit 2, contacts the first baffle plates 22, and passes through the position correcting unit 2 along a passage formed by a pair of the first baffle plates 22, thereby realizing that the lead plate is centrally moved in the subsequent conveyance.
Preferably, the stacking unit 3 comprises a fourth conveyor belt module 31, a first pushing module 32 and a second baffle 33; the pushing modules and the stacking and packaging units 4 are respectively arranged at two sides of the fourth conveyor belt module 31; the second baffle 33 is arranged at the end of the fourth transfer module.
In the present embodiment, the second shutter 33 functions as: when the lead plate is a lead plate with unqualified weight, the second baffle plate 33 is lowered, so that the lead plate enters the waste area; when the lead plate is a qualified weight lead plate, the second baffle 33 blocks the lead plate from entering the scrap area, and the first pushing module 32 pushes the lead plate to the stack package unit 4.
Preferably, the stacking and packaging unit 4 comprises a frame 41, a packaging module 42, a second lifting module 43 and a plurality of second pushing modules 44; the second lifting module 43 is arranged inside the frame 41; the packaging module 42 is arranged above the second lifting module 43; the plurality of second pushing modules 44 are respectively disposed on the left side, the right side and the front of the top of the frame 41.
In this embodiment, the lead plate enters the stacking and packaging unit 4, after a layer of lead plate is fully paved, the plurality of second pushing modules 44 push the lead plate, so as to reshape the lead plates, enable the lead plates to be attached and arranged, after reshaping is completed, the second lifting module 43 descends by the height of one layer of lead plate, stacking and reshaping are continued, and after stacking and reshaping is completed, the packaging module 42 packages the stacked lead plates.
Preferably, the first pushing module 32 and the second pushing module 44 each comprise a plurality of cylinders 6 and a third baffle 7; the power output end of the air cylinder 6 is fixedly connected with the third baffle 7.
Preferably, the packaging module 42 comprises a rotary motor 421 and a turntable 422; the turntable 422 is fixedly connected with the power output end of the rotary motor 421; the rotary motor 421 is disposed on the upper surface of the second elevation module 43.
In this embodiment, the frame 41 is externally provided with a coating film, after the lead plates are stacked and shaped, one end of the coating film is fixed on the lead plates, and the rotating motor 421 drives the turntable 422 to rotate, so that the packaging film is driven to be drawn out, and the lead plates are packaged.
Preferably, a waste frame 8 is also included; the waste frame 8 is arranged at the end of the second conveyor belt module 52.
In this embodiment, a scrap box 8 is provided at the end of the second conveyor module 52 for ease of handling and transporting unacceptable lead plates.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (9)
1. The metal lead packaging system comprises a weighing unit, a position correcting unit, a stacking unit and a stacking packaging unit, and is characterized by further comprising a direction correcting unit, wherein the weighing unit, the position correcting unit, the direction correcting unit, the stacking unit and the stacking packaging unit are sequentially connected; the direction correction unit comprises a first conveying belt module, a second conveying belt module and a first lifting module; the first lifting module is arranged above the second conveyor belt module close to the first conveyor belt module; the first conveyor belt module has a height greater than a height of the second conveyor belt module.
2. The metallic lead packaging system of claim 1, wherein the first lifting module comprises a gantry, a hoist, a hook; the portal frame is arranged above the second conveyor belt module and close to the first conveyor belt module; the winch is fixed on the portal frame; the winch is wound with a steel wire rope; the hook is fixedly connected with the free end of the steel wire rope.
3. The metallic lead packaging system of claim 2, wherein the direction correction unit further comprises a first sensor module for detecting metallic lead orientation; the first sensor module is arranged in the middle of the first conveyor belt module.
4. The lead metal packaging system of claim 1, wherein the position correction unit comprises a third conveyor belt module and a pair of first baffles disposed on the third conveyor belt module oppositely disposed along a horizontal centerline; one end of the pair of first baffles, which is close to the weighing unit, is a gradually-widened end; the pair of first baffles form a channel to move metallic lead from the middle of the third conveyor module.
5. The lead packaging system of claim 1, wherein the stacking unit comprises a fourth conveyor belt module, a first pushing module, and a second baffle; the pushing modules and the stacking and packaging units are respectively arranged at two sides of the fourth conveyor belt module; the second baffle is arranged at the tail end of the fourth conveying module.
6. The lead packaging system of claim 5, wherein the stacked packaging unit comprises a frame, a packaging module, a second lifting module, a plurality of second pushing modules; the second lifting module is arranged inside the frame; the packaging module is arranged above the second lifting module; the second pushing modules are respectively arranged on the left side, the right side and the front of the top of the frame.
7. The lead packaging system of claim 6, wherein the first and second pushing modules each comprise a plurality of cylinders and a third baffle; and the power output end of the air cylinder is fixedly connected with the third baffle.
8. The lead packaging system of claim 6, wherein the packaging module comprises a rotating electrical machine, a turntable; the turntable is fixedly connected with the power output end of the rotating motor; the rotating motor is arranged on the upper surface of the second lifting module.
9. The metallic lead packaging system of any of claims 1-8, further comprising a scrap box; the waste frame is arranged at the tail end of the second conveyor belt module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321198694.5U CN220743496U (en) | 2023-05-17 | 2023-05-17 | Metal lead packaging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321198694.5U CN220743496U (en) | 2023-05-17 | 2023-05-17 | Metal lead packaging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220743496U true CN220743496U (en) | 2024-04-09 |
Family
ID=90555340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321198694.5U Active CN220743496U (en) | 2023-05-17 | 2023-05-17 | Metal lead packaging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220743496U (en) |
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2023
- 2023-05-17 CN CN202321198694.5U patent/CN220743496U/en active Active
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| GR01 | Patent grant | ||
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