CN220719729U - Automatic oil injection device that polishes of precast beam template - Google Patents
Automatic oil injection device that polishes of precast beam template Download PDFInfo
- Publication number
- CN220719729U CN220719729U CN202322115916.9U CN202322115916U CN220719729U CN 220719729 U CN220719729 U CN 220719729U CN 202322115916 U CN202322115916 U CN 202322115916U CN 220719729 U CN220719729 U CN 220719729U
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- precast beam
- oil
- frame
- assembly
- mounting
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- 238000002347 injection Methods 0.000 title claims description 9
- 239000007924 injection Substances 0.000 title claims description 9
- 238000005507 spraying Methods 0.000 claims abstract description 35
- 238000004140 cleaning Methods 0.000 claims abstract description 31
- 238000005498 polishing Methods 0.000 claims abstract description 28
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims description 23
- 239000007921 spray Substances 0.000 claims description 16
- 239000000725 suspension Substances 0.000 claims description 9
- 238000010408 sweeping Methods 0.000 claims description 7
- 230000000087 stabilizing effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- IHQKEDIOMGYHEB-UHFFFAOYSA-M sodium dimethylarsinate Chemical class [Na+].C[As](C)([O-])=O IHQKEDIOMGYHEB-UHFFFAOYSA-M 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The utility model discloses an automatic polishing and oil spraying device for a precast beam template, which comprises a pretreatment mechanism for treating the precast beam template to be suitable for surface coating and a spraying mechanism for coating the precast beam template suitable for surface coating. According to the automatic polishing and oil spraying device for the precast beam templates, the procedures of cleaning the templates are reduced, the personnel investment is reduced, the cost is saved, the working efficiency is improved, and meanwhile, the appearance quality of the templates can be guaranteed.
Description
Technical Field
The utility model relates to the technical field of template cleaning, in particular to an automatic polishing and oil spraying device for a precast beam template.
Background
Precast beams are concrete beams manufactured in a factory or a precast plant, and then transported to a construction site for installation. In order to ensure that the size and shape of the precast beams meet design requirements, forms are required to support and form the concrete. Precast beam templates are typically made of steel materials, have suitable shapes and sizes, and the templates can be reused.
Before the precast beam template is used, the template needs to be polished, and rust paint and residual concrete blocks on the surface of the template are cleaned. If the form is not used for a long period of time, it is also necessary to apply a form oil to the form surface to prevent the form surface from being rusted. Traditional precast beam template polishing oil injection device mostly needs handheld equipment of staff to operate, polishes and brushes oily needs to consume twice manual work, and the process is many like this, production efficiency is low and with high costs. The phenomenon that the template is not polished and directly sprays oil is also found in construction, and the quality of the precast beam is affected. In addition, the uniformity of manual hand-held oil injection is poor, the operation process is dangerous, and the health can be influenced by the fact that the diffused oil mist is inhaled into a human body.
The patent with the bulletin number of CN212824594U discloses an automatic template polishing and brushing machine, which comprises a buckle, a large arm, a telescopic large arm, a rotating shaft, a small arm, a telescopic small arm, a working head and a track. The whole machine is installed on the template through the buckle, the whole device can move transversely along the template by utilizing the track, the telescopic large arm and the telescopic small arm can ensure that the machine has a sufficient vertical working range, the rotating shaft can enable the small arm and the telescopic small arm to rotate, and no dead angle is ensured for the machine to work. However, the automatic template polishing and brushing machine needs to replace a working head to brush oil after polishing the template, and thus the working efficiency is reduced due to a plurality of working procedures.
Disclosure of Invention
The utility model aims to solve the problems, and provides the automatic polishing and oil spraying device for the precast beam templates, which can ensure the appearance quality of the precast beam templates, reduce the cost and improve the production efficiency.
The technical scheme for solving the problems is as follows:
an automatic oil injection device that polishes of precast beam template includes: a pretreatment mechanism for treating the precast beam templates into a precast beam template suitable for surface coating and a spraying mechanism for coating the precast beam templates suitable for surface coating; the pretreatment mechanism at least comprises a rack with a first installation station and a first pretreatment component arranged at the first installation station; the first pretreatment component comprises a polishing roller with a hard working surface and a cleaning roller with a flexible working surface; the spraying mechanism comprises a spray head, an oil inlet pipe connected with the spray head and an oil inlet arranged at the oil inlet end of the oil inlet pipe and used for being connected with an oil pump.
Preferably, the frame comprises two oppositely disposed broad sides and two oppositely disposed narrow sides, and the first mounting station is disposed on one side of one broad side of the frame.
Preferably, the first preprocessing component includes: a first component for treating the side surface of the precast beam template and a second component for treating the upper surface of the precast beam template, wherein the first component comprises a first grinding roller and a first cleaning roller; the second assembly includes a second grinding roller and a second sweeping roller; the common area of the working face facing areas of the rolls of the first and second modules constitutes the treatment zone of the precast beam deck.
In the technical scheme of the utility model, the working surfaces of the polishing roller and the cleaning roller refer to physical surfaces which are contacted with the precast beam template when the two rollers work, and are dynamic surfaces.
Preferably, the hard working surfaces of the first grinding roller and the second grinding roller are steel wire brushes; the flexible working surfaces of the first cleaning roller and the second cleaning roller are soft brushes.
Preferably, the first mounting station comprises a first mounting site close to the frame, a cross beam extending towards the direction far away from the wide side of the frame is mounted at the first mounting site, a mounting frame for mounting the second assembly is arranged on the cross beam, and the second assembly is obliquely arranged relative to the horizontal plane and is lower than the second end far away from the frame close to the first end of the frame.
Preferably, the first mounting station further comprises a second mounting site for mounting the drive means of the first pretreatment assembly, the second mounting site being located remote from the frame relative to the first mounting site.
Preferably, the rack further comprises a second mounting station and a second pretreatment assembly arranged at the second mounting station, and the second mounting station is arranged at one side of the other wide side surface of the rack.
Preferably, the second pretreatment module includes: a third component for processing the side surface of the precast beam template and a fourth component for processing the upper surface of the precast beam template, wherein the third component comprises a third grinding roller and a third cleaning roller; the fourth assembly comprises a fourth grinding roller and a fourth cleaning roller; the common area of the working face facing areas of the rollers of the third and fourth modules constitutes the treatment zone of the precast beam deck.
Preferably, the oil inlet pipe comprises a column pipe arranged vertically and a suspension pipe communicated with the column pipe and arranged transversely, the column pipe comprises a first column pipe positioned at a first installation station and a second column pipe positioned at a second installation station, and a connecting beam used for stabilizing the column pipe transversely is arranged between the first column pipe and the second column pipe; the arrangement direction of the suspension pipe faces to a treatment section of the precast beam template; the oil inlet is arranged on the column tube; the spray head is arranged on the column tube and the suspension tube.
Preferably, the spraying mechanism is an oil spraying mechanism.
The utility model has the following beneficial effects:
1. the automatic polishing and oil spraying device for the precast beam templates can realize cleaning and oiling integrated construction, reduce working procedures of cleaning the precast beam templates, reduce personnel investment, save cost and improve working efficiency;
2. the spraying mechanism in the automatic polishing and oil spraying device for the precast beam templates adopts the universal fan-shaped spray head, so that oil is more uniform, the product quality is ensured, and meanwhile, the damage to the health of workers due to manual oil spraying is avoided.
Drawings
FIG. 1 is a schematic view of a spray mechanism according to the present utility model;
FIG. 2 is a schematic view of the mounting of the grinding roller of the pretreatment mechanism of the present utility model;
FIG. 3 is a schematic view of the installation of the sweeping roller of the pretreatment mechanism of the present utility model;
fig. 4 is a schematic view of the pretreatment mechanism and the spraying mechanism for treating the side surface of the precast beam form at the first installation station of the present utility model.
In the figure: 1-a frame, 20-a first grinding roller, 21-a second grinding roller, 22-a third grinding roller, 23-a fourth grinding roller, 30-a first cleaning roller, 31-a second cleaning roller, 32-a third cleaning roller and 33-a fourth cleaning roller; 40-first column pipe, 41-first suspension pipe, 42-second column pipe, 43-second suspension pipe, 44-connecting beam, 45-oil inlet, 46-nozzle.
Detailed Description
The following describes the embodiments of the present utility model further with reference to the drawings and examples. The following examples are only for more clearly illustrating the technical aspects of the present utility model, and are not intended to limit the scope of the present utility model.
In the description of the present utility model, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present utility model, and is not to be construed as limiting the present utility model.
An automatic polishing and oil spraying device for a precast beam template comprises a pretreatment mechanism and a spraying mechanism. The pretreatment mechanism can treat the precast beam templates into a state suitable for surface coating, and the spraying mechanism can coat the precast beam templates suitable for surface coating treatment.
The pretreatment mechanism comprises a frame 1, wherein the frame 1 is provided with two oppositely arranged wide sides and two oppositely arranged narrow sides, one side of one wide side is provided with a first installation station, a first pretreatment component is installed on the first installation station, and the first pretreatment component comprises a first component for treating the side surface of a precast beam template and a second component for treating the upper surface of the precast beam template. The first assembly includes a first grinding roll 20 for grinding the sides of the precast beam form and a first cleaning roll 30 for cleaning the sides of the precast beam form. The first installation station is provided with a first installation site close to the frame 1, a beam extending towards the direction far away from the wide side of the frame 1 is installed at the first installation site, a mounting frame for mounting a second component is arranged on the beam, the second component is obliquely arranged relative to the horizontal plane, and the first end of the second component close to the frame 1 is lower than the second end far away from the frame 1. The second assembly includes a second grinding roller 21 for grinding the upper surface of the precast beam form and a second cleaning roller 31 for cleaning the upper surface of the precast beam form. A second mounting point is provided at a position remote from the frame 1 with respect to the first mounting point, at which second mounting point a motor for driving the rollers of the first pretreatment assembly is mounted.
A second installation station is arranged on one side of the other wide side surface of the frame 1, and a second pretreatment component is installed on the second installation station, wherein the second pretreatment component comprises a third component for treating the side surface of the precast beam template and a fourth component for treating the upper surface of the precast beam template. The third assembly includes a third grinding roller 22 for grinding the side of the precast beam form and a third cleaning roller 32 for cleaning the side of the precast beam form. The second installation station is provided with a third installation site close to the frame 1, a cross beam extending towards the direction far away from the wide side of the frame 1 is installed at the third installation site, a mounting frame for mounting a fourth component is arranged on the cross beam, the fourth component is obliquely arranged relative to the horizontal plane, and the first end of the fourth component close to the frame 1 is lower than the second end far away from the frame 1. The fourth assembly includes a fourth grinding roller 23 for grinding the upper surface of the precast beam form and a fourth cleaning roller 33 for cleaning the upper surface of the precast beam form. A fourth mounting site is provided at a position remote from the frame 1 with respect to the third mounting site, at which a motor for driving the rollers of the second pre-treatment assembly is mounted.
The working surfaces of the polishing rollers and the cleaning rollers are physical surfaces which are contacted with the precast beam templates when the two rollers work, and the common area of the facing areas of the working surfaces of the two polishing rollers and the two cleaning rollers forms a treatment area of the precast beam templates. The surface of the polishing roller is a steel wire brush, and the hard working surface of the polishing roller not only can polish rust and stains on the surface of the precast beam template to be cleaned, but also can remove rough and uneven parts on the surface of the precast beam template, so that the surface of the precast beam template is smooth and uniform. The surface of the cleaning roller is a soft brush, and dust, fragments and impurities generated in the polishing process can be removed from the flexible working surface of the cleaning roller, so that the surface of the precast beam template is ensured to be clean.
The utility model provides an automatic oil injection device that polishes of precast beam template still includes a spraying mechanism for to the precast beam template that is suitable for carrying out surface coating after having been handled by pretreatment mechanism carries out the application. The spray mechanism includes a first column 40 mounted at a first mounting station, the first column 40 communicating with a transverse first hanger 41 disposed toward the treatment zone of the precast beam form, and a second column 42 mounted at a second mounting station, the second column 42 communicating with a transverse second hanger 43 disposed toward the treatment zone of the precast beam form. A connecting beam 44 is installed between the first and second columns 40 and 42, and the connecting beam 44 can make the columns more stable. An oil inlet 45 is arranged on the column tube, and the oil inlet 45 is connected with a high-pressure oil pump. Meanwhile, spray heads 46 are provided on both the column pipe and the suspension pipe for spraying oil to the side surfaces and the upper surface of the precast beam form. Spray head 46 is a universal fan spray head 46. The universal fan-shaped spray head 46 can be adjusted in a plurality of directions within a certain range, and the covered area is wider, so that oil can be sprayed at a required position more accurately, waste of the oil is avoided, in addition, the fan-shaped spray head 46 can enable the oil to be sprayed more uniformly, and the appearance quality of the precast beam template is improved. The oil brushing is carried out on the precast beam template, so that the post concrete demoulding is facilitated, the wear resistance and the moisture resistance of the precast beam template can be improved, and the service life of the precast beam template is prolonged.
When the automatic polishing and oil spraying device for the precast beam templates is used, the device is fixed at the end head of the precast beam templates, the precast beam templates to be cleaned move on the track, and the precast beam templates to be cleaned can sequentially pass through the pretreatment mechanism and the spraying mechanism. The polishing rollers and the sweeping rollers arranged at the first installation stations and the second installation stations at the two sides of the frame 1 sequentially polish and sweep the side surfaces and the upper surfaces of the precast beam templates to be treated at the two sides of the frame 1, polish rust and stains on the side surfaces and the upper surfaces of the precast beam templates to be cleaned, and sweep dust, fragments and impurities generated in the polishing process. And finally, the spraying mechanism sprays oil to the side surface and the upper surface of the precast beam template cleaned by the pretreatment mechanism for rust prevention.
After the precast beam template to be cleaned, which moves on the track, passes through the automatic polishing and oil spraying device, polishing and oil spraying steps can be completed, the procedures of template cleaning are reduced, personnel investment is reduced, cost is saved, working efficiency is improved, and meanwhile, the appearance quality of the template can be guaranteed.
Claims (10)
1. Automatic oil injection device that polishes of precast beam template, its characterized in that includes: a pretreatment mechanism for treating the precast beam templates into a precast beam template suitable for surface coating and a spraying mechanism for coating the precast beam templates suitable for surface coating; the pretreatment mechanism at least comprises a frame (1) with a first installation station and a first pretreatment component arranged at the first installation station; the first pretreatment component comprises a polishing roller with a hard working surface and a cleaning roller with a flexible working surface; the spraying mechanism comprises a spray head (46), an oil inlet pipe connected with the spray head (46) and an oil inlet (45) arranged at the oil inlet end of the oil inlet pipe and used for being connected with an oil pump.
2. An automatic grinding and oil-spraying device for precast beam templates according to claim 1, characterized in that the frame (1) comprises two oppositely arranged wide sides and two oppositely arranged narrow sides, and the first mounting station is arranged on one side of one wide side of the frame (1).
3. The automatic polishing and oil spraying device for a precast beam form according to claim 1, wherein the first pretreatment assembly comprises: a first assembly for treating a side of a precast beam form and a second assembly for treating an upper surface of the precast beam form, the first assembly comprising a first grinding roll (20) and a first sweeping roll (30); the second assembly comprises a second grinding roller (21) and a second sweeping roller (31); the common area of the working face facing areas of the rolls of the first and second modules constitutes the treatment zone of the precast beam deck.
4. A precast beam form automatic polishing oil spraying device according to claim 3, characterized in that the hard working surfaces of the first and second polishing rollers (20, 21) are wire brushes; the flexible working surfaces of the first cleaning roller (30) and the second cleaning roller (31) are soft brushes.
5. A precast beam form automatic sanding injection device according to claim 3, characterized in that the first mounting station comprises a first mounting site close to the frame (1), a cross beam extending in a direction away from the broad side of the frame (1) is mounted at the first mounting site, a mounting bracket for mounting the second assembly is arranged on the cross beam, the second assembly is arranged obliquely relative to the horizontal plane and a first end close to the frame (1) is lower than a second end far away from the frame (1).
6. An automatic grinding and injection device for precast beam templates according to claim 5, characterized in that the first mounting station further comprises a second mounting site for mounting the drive means of the first pretreatment assembly, said second mounting site being arranged remote from the frame (1) with respect to the first mounting site.
7. An automatic grinding and oil-spraying device for precast beam templates according to claim 1, characterized in that the frame (1) further comprises a second mounting station and a second pretreatment component arranged at the second mounting station, wherein the second mounting station is arranged at one side of the other wide side of the frame (1).
8. The automatic polishing and oil spraying device for a precast beam form according to claim 7, wherein the second pretreatment assembly comprises: a third assembly for treating the side of the precast beam form and a fourth assembly for treating the upper surface of the precast beam form, the third assembly comprising a third grinding roller (22) and a third sweeping roller (32); the fourth assembly comprises a fourth grinding roller (23) and a fourth sweeping roller (33); the common area of the working face facing areas of the rollers of the third and fourth modules constitutes the treatment zone of the precast beam deck.
9. The automatic polishing and oil spraying device for the precast beam templates according to claim 7, wherein the oil inlet pipe comprises a vertically arranged column pipe and a transversely arranged suspension pipe communicated with the column pipe, the column pipe comprises a first column pipe (40) positioned at a first installation station and a second column pipe (42) positioned at a second installation station, and a transverse connecting beam (43) for stabilizing the column pipe is arranged between the first column pipe (40) and the second column pipe (42); the arrangement direction of the suspension pipe faces to a treatment section of the precast beam template; the oil inlet (45) is arranged on the column tube; the spray head (46) is arranged on the column tube and the suspension tube.
10. The automatic polishing and oil spraying device for the precast beam templates according to claim 1, wherein the spraying mechanism is an oil spraying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322115916.9U CN220719729U (en) | 2023-08-08 | 2023-08-08 | Automatic oil injection device that polishes of precast beam template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322115916.9U CN220719729U (en) | 2023-08-08 | 2023-08-08 | Automatic oil injection device that polishes of precast beam template |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220719729U true CN220719729U (en) | 2024-04-05 |
Family
ID=90502630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322115916.9U Active CN220719729U (en) | 2023-08-08 | 2023-08-08 | Automatic oil injection device that polishes of precast beam template |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220719729U (en) |
-
2023
- 2023-08-08 CN CN202322115916.9U patent/CN220719729U/en active Active
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